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Every year I try to help my wife's business by making wedding boxes for her clients. They're simple and plain and are made to hold a few pictures and maybe a CD or other archive of the images from their happy occasion. This year we changed things up a bit, and went with a new design. One that's easier for me to build and batch out, often using not much more than some smaller scraps and off-cuts that normally might be thrown out or burned in a campfire. The joinery for this easy to build box is also quite simple. Grooves, rabbets and a miter are all there is to it, all joinery that can be accomplished on a table saw alone or with a variety of tools if you prefer. Simple and understated, this box can be built completely for utilitarian purposes or dressed up for something more elegant. Enjoy! Tools featured in today's video include: Bessey Web Clamp Kreg Bandsaw Fence Whiteside Router Bit Steel City Tool Works 14" Band Saw Bench Dog ProMax RT Bench Dog Feather-Loc Double Featherboard Milescraft Push Stick SawStop Cabinet Saw Help support the show - please visit our advertisers
While working on the new wedding boxes for my wife's photography business www.shuttersam.com (shameless plug I know...because I love her) I discovered that the 1/8" diameter straight cutting bit I was using to route an important groove didn't seem to be adequately surrounded by my smallest diameter throat plate in the router table. No big deal really, but I didn't want to take the risk of the material catching or splintering or tearing out or...whatever could go wrong. So better to be safe than sorry, I broke out a customizable insert plate and made one that would work perfectly for this task. Tools featured in today's post: Bench Dog 40-300 ProMax RT Complete Bench Dog Tools 40-150 ProLift Router Adjustment System Bench Dog 40-136 Zero Clearance Insert for Large Bench Dog ProPlate and ProLift 1/8" Downcut Spiral Bit Help support the show - please visit our advertisers
In part 1 of the Teak shoe rack build I milled this amazing Teak stock my friend Jim sent. In today's episode it's time to wrap up the milling process by taking the components over to the router table and profiling the edges on all the pieces followed by prepping them for the mechanical fasteners. The final result is an amazing project that my family will put their shoes all over, soaking wet and nasty. But since it's made from Teak I'm not worried about it all. Tools featured in today's show: Fisch Drillbit/Countersink Set Bench Dog 40-300 ProMax RT Complete SawStop Cabinet Table Saw Steel City Tool Works 14-Inch Band Saw Wood Slicer Resaw Bandsaw Blade Bora Pistol Grip Clamps Micro Jig ZeroPlay Guide Bar System Download HD 720 Video Help support the show - please visit our advertisers
At the heart of my workshop's redo is the massive Bench Dog Router Table system I reviewed with ToolSelect.com - see the review HERE. Compared to previous router tables in my shop, this version is a beast! Of course it's not really a fair comparison, given its predecessors were all bench top models, but that's beside the point. The Bench Dog ProMax RT router table system provides woodworkers with a number of great options for customizing their own version. The system in my shop is a cast-iron top on an enclosed cabinet, but it could easily be a phenolic top instead. Or I could choose to have either one of those tops on an open stand. For me, what really makes this new router table system so invaluable in my shop IS the cabinet. The enclosed cabinet has enough storage space built into it that it's become my all-in-one router center. All my router bits, router accessories and even my routers can be stored in it and there's still room for more. What it takes up in floor space, it makes up for with overall storage space…I actually have some empty shelves…I wonder what I can put on those? The beauty of the system is the fact it has options! And speaking of options, one that will be making a dramatic change in my operations at the router table is the addition of a router lift. In the realm of router table upgrades this one is like going from a bicycle to a jet plane! See my review of it on ToolSelect.com HERE. Everyone who's used a router table knows the frustration there can be when dialing in just the right height between cuts. Having a router lift allows you to raise or lower your router from the top of the table where you can easily see what's happening versus the old method of reaching underneath and often blindly making the adjustments. How many times have you done this only to realize the bit is much higher or lower than you wanted? Router lifts are pricey, and to be honest I always had one on my list but I never considered it a necessity as far as I was concerned. But after using this one just for some test cuts and demonstration purposes, I wouldn't hesitate recommending it get bumped up to the top of the list for anyone who uses their router table frequently. The accuracy and ease of adjustability it provides will dramatically help with router operations in my shop. And then there's the fence system. Regardless of which table top, base or whether you choose to go with a router lift or traditional insert plate, if you don't have a good fence system it won't matter. The Bench Dog Fence system is worth the money! Links for items mentioned in today's show: Bench Dog 40-300 ProMax RT Bench Dog Tools 40-150 ProLift Bench Dog Featherboards Kreg PRS3090 3" Dual Locking Caster-Set Help support the show - please visit our advertisers
At the heart of my workshop's redo is the massive Bench Dog Router Table system I reviewed with ToolSelect.com - see the review HERE. Compared to previous router tables in my shop, this version is a beast! Of course it's not really a fair comparison, given its predecessors were all bench top models, but that's beside the point. The Bench Dog ProMax RT router table system provides woodworkers with a number of great options for customizing their own version. The system in my shop is a cast-iron top on an enclosed cabinet, but it could easily be a phenolic top instead. Or I could choose to have either one of those tops on an open stand. For me, what really makes this new router table system so invaluable in my shop IS the cabinet. The enclosed cabinet has enough storage space built into it that it's become my all-in-one router center. All my router bits, router accessories and even my routers can be stored in it and there's still room for more. What it takes up in floor space, it makes up for with overall storage space…I actually have some empty shelves…I wonder what I can put on those? The beauty of the system is the fact it has options! And speaking of options, one that will be making a dramatic change in my operations at the router table is the addition of a router lift. In the realm of router table upgrades this one is like going from a bicycle to a jet plane! See my review of it on ToolSelect.com HERE. Everyone who's used a router table knows the frustration there can be when dialing in just the right height between cuts. Having a router lift allows you to raise or lower your router from the top of the table where you can easily see what's happening versus the old method of reaching underneath and often blindly making the adjustments. How many times have you done this only to realize the bit is much higher or lower than you wanted? Router lifts are pricey, and to be honest I always had one on my list but I never considered it a necessity as far as I was concerned. But after using this one just for some test cuts and demonstration purposes, I wouldn't hesitate recommending it get bumped up to the top of the list for anyone who uses their router table frequently. The accuracy and ease of adjustability it provides will dramatically help with router operations in my shop. And then there's the fence system. Regardless of which table top, base or whether you choose to go with a router lift or traditional insert plate, if you don't have a good fence system it won't matter. The Bench Dog Fence system is worth the money! Links for items mentioned in today's show: Bench Dog 40-300 ProMax RT Bench Dog Tools 40-150 ProLift Bench Dog Featherboards Kreg PRS3090 3" Dual Locking Caster-Set Help support the show - please visit our advertisers
In part 1 of the Teak shoe rack build I milled this amazing Teak stock my friend Jim sent. In today's episode it's time to wrap up the milling process by taking the components over to the router table and profiling the edges on all the pieces followed by prepping them for the mechanical fasteners. The final result is an amazing project that my family will put their shoes all over, soaking wet and nasty. But since it's made from Teak I'm not worried about it all. Tools featured in today's show: Fisch Drillbit/Countersink Set Bench Dog 40-300 ProMax RT Complete SawStop Cabinet Table Saw Steel City Tool Works 14-Inch Band Saw Wood Slicer Resaw Bandsaw Blade Bora Pistol Grip Clamps Micro Jig ZeroPlay Guide Bar System Download Video Help support the show - please visit our advertisers
While working on the new wedding boxes for my wife's photography business www.shuttersam.com (shameless plug I know...because I love her) I discovered that the 1/8" diameter straight cutting bit I was using to route an important groove didn't seem to be adequately surrounded by my smallest diameter throat plate in the router table. No big deal really, but I didn't want to take the risk of the material catching or splintering or tearing out or...whatever could go wrong. So better to be safe than sorry, I broke out a customizable insert plate and made one that would work perfectly for this task. Tools featured in today's post: Bench Dog 40-300 ProMax RT Complete Bench Dog Tools 40-150 ProLift Router Adjustment System Bench Dog 40-136 Zero Clearance Insert for Large Bench Dog ProPlate and ProLift 1/8" Downcut Spiral Bit Help support the show - please visit our advertisers
Every year I try to help my wife's business by making wedding boxes for her clients. They're simple and plain and are made to hold a few pictures and maybe a CD or other archive of the images from their happy occasion. This year we changed things up a bit, and went with a new design. One that's easier for me to build and batch out, often using not much more than some smaller scraps and off-cuts that normally might be thrown out or burned in a campfire. The joinery for this easy to build box is also quite simple. Grooves, rabbets and a miter are all there is to it, all joinery that can be accomplished on a table saw alone or with a variety of tools if you prefer. Simple and understated, this box can be built completely for utilitarian purposes or dressed up for something more elegant. Enjoy! Tools featured in today's video include: Bessey Web Clamp Kreg Bandsaw Fence Whiteside Router Bit Steel City Tool Works 14" Band Saw Bench Dog ProMax RT Bench Dog Feather-Loc Double Featherboard Milescraft Push Stick SawStop Cabinet Saw Help support the show - please visit our advertisers
Every year I try to help my wife's business by making wedding boxes for her clients. They're simple and plain and are made to hold a few pictures and maybe a CD or other archive of the images from their happy occasion. This year we changed things up a bit, and went with a new design. One that's easier for me to build and batch out, often using not much more than some smaller scraps and off-cuts that normally might be thrown out or burned in a campfire. The joinery for this easy to build box is also quite simple. Grooves, rabbets and a miter are all there is to it, all joinery that can be accomplished on a table saw alone or with a variety of tools if you prefer. Simple and understated, this box can be built completely for utilitarian purposes or dressed up for something more elegant. Enjoy! Tools featured in today's video include: Bessey Web Clamp Kreg Bandsaw Fence Whiteside Router Bit Steel City Tool Works 14" Band Saw Bench Dog ProMax RT Bench Dog Feather-Loc Double Featherboard Milescraft Push Stick SawStop Cabinet Saw Help support the show - please visit our advertisers
While working on the new wedding boxes for my wife's photography business www.shuttersam.com (shameless plug I know...because I love her) I discovered that the 1/8" diameter straight cutting bit I was using to route an important groove didn't seem to be adequately surrounded by my smallest diameter throat plate in the router table. No big deal really, but I didn't want to take the risk of the material catching or splintering or tearing out or...whatever could go wrong. So better to be safe than sorry, I broke out a customizable insert plate and made one that would work perfectly for this task. Tools featured in today's post: Bench Dog 40-300 ProMax RT Complete Bench Dog Tools 40-150 ProLift Router Adjustment System Bench Dog 40-136 Zero Clearance Insert for Large Bench Dog ProPlate and ProLift 1/8" Downcut Spiral Bit Help support the show - please visit our advertisers
In part 1 of the Teak shoe rack build I milled this amazing Teak stock my friend Jim sent. In today's episode it's time to wrap up the milling process by taking the components over to the router table and profiling the edges on all the pieces followed by prepping them for the mechanical fasteners. The final result is an amazing project that my family will put their shoes all over, soaking wet and nasty. But since it's made from Teak I'm not worried about it all. Tools featured in today's show: Fisch Drillbit/Countersink Set Bench Dog 40-300 ProMax RT Complete SawStop Cabinet Table Saw Steel City Tool Works 14-Inch Band Saw Wood Slicer Resaw Bandsaw Blade Bora Pistol Grip Clamps Micro Jig ZeroPlay Guide Bar System Download Audio Help support the show - please visit our advertisers