Matt's Basement Workshop - Audio

It's pretty much next to "NEVER" when Samantha wants to work on a woodworking project with me. So when she asks about us building a large table together I didn't quite jump at the chance at first, I kind of carefully asked some probing questions before I agreed to anything. Don't get me wrong, if you have a spouse that enjoys working in the woodshop with you (even only once in a while) consider yourself lucky. Having a shared hobby with your significant other is a great way to spend time. On today's episode we're building what's become lovingly known as the MattKEA table. A solid wood, farmhouse-style table that easily accommodates 8-10 people with plenty of elbow room for good food and great conversation. So why did we jokingly call it the "MattKEA Table?" While Samantha is helping with most of the assembly, and almost all of the finishing, I was the one down in the shop manufacturing most of the components (except the legs and the top, more about those in the video...here's a hint though www.osbornewood.com.) The idea behind this build is that I'd do all the milling, shaping and joinery and she assembles the final product, just like when she comes home from a trip to Ikea. All kidding aside, it was actually a lot of fun and there's even a chance we'll do more of these joint project builds in the future. Help support the show - please visit our advertisers

I don’t which I’m more excited about, the new and improved work surface I’m using for my sharpening station or the little addition I just added the other day? Sharpening my hand planes and chisels has always been one of those things that I begrudgingly did. It’s not that I didn’t get good results, it’s just that to achieve those results I felt like I was always jumping through hoops to get there. If you’ve ever seen one of my shop tours in the past you’re probably familiar with my previous sharpening setup, a re-purposed roll-around microwave cart. It did a decent job of acting as extra storage space for all my sharpening accessories and some other things, but what it didn’t do a good job at was providing enough work surface for laying out my stones so I could get to them quickly and easily. With this new sharpening station (which is actually once again a re-purposed kitchen storage item) I have plenty of work surface to lay everything out and still have room to spare. And because of this extra space, I decided I really wanted to have a setup that would make using my waterstones even easier, because up until now my biggest complaint with them was occasionally having to "chase" them across the work surface when using them. On today’s episode I’ll share with you a little upgrade I added to my sharpening station that I’ve been wanting to do for a long time now. The result will eventually be me honing and sharpening my blades more frequently! While I’m on the topic of sharpening stones, for current Chortle & Woobie-level Patrons of Matt’s Basement Workshop, it seems the perfect time to discuss how I care and maintain them, so that’s what we’ll be discussing in this episode’s bonus content. Not a Patron of the show? Please consider joining. For more information visit www.patreon.com/mattsbasementworkshop. Help support the show - please visit our advertisers

I've been trying to distance myself further and further away from product reviews. Since they consist entirely of opinions they can be a little tricky to pull off successfully. This is especially true if you've had plenty of time to try the item out and can navigate your way around it like a seasoned pro, and forget to mention the number of times it took you to get to that point (I promise I've never done that on this show...tempted to do it, but never have!) One tool in the wood shop that doesn't typically have a built in dust collection system or necessarily a great way to capture dust at the source is the drill press. Sure there are different ways to go about pulling the chips and dust out of the way*, but one new option on the market is the Drillnado. The Drillnado is a dust collection accessory for the drill press that slips right over the chuck, the bit and clamps on to the quill. According to the folks at drillnado.com it's designed for use with most floor-model drill presses, but can be easily adapted to many bench-top versions also thanks to the included components in the kit. (**NOTE: After recording the video and sharing it with the folks at Drillnado.com I heard back from them that they’ve started manufacturing the sleeve that fits over the drill bit without the narrower nose at the bottom. They’re now pre-cut to work with the larger diameter forstner and spade bits you might be using.) I haven't used it for more than demonstrational purposes, but given the early success I've had with it, I don't have a problem recommended it to anyone who's looking for a great way to add dust collection to their drill press (there was one little hiccup involving my Festool dust extractor, but I'll explain more about that in the video.) Drillnado is a Chortle-level Patron of the show. *Patrons of Matt's Basement Workshop at Patreon.com will see more about other options in the bonus content just for Chortle-level patrons and above Help support the show - please visit our advertisers

In today’s episode we wrap-up this epic nine-part series on the construction of the 8 Drawer Tall Dresser for my daughter Madison. It always seems to happen no matter how hard we try to avoid it. As we near the end of a build there are plenty of small (and sometimes significant) details we have to tackle before we can move on to the finishing process, and this build is no exception to that rule. For this project those loose ends include the final dimensioning and installation of the top, and the finessing of the reveals around the drawer fronts, a task that can sound harder and more complicated than it actually is. Unfortunately at this time my daughter hasn’t picked a color for the paint, nor have we even begun to consider pulls for the drawers, a task I have a feeling is going to be even more tedious than the paint. But I’ll keep everyone up to date in a future blog post or revisit to see the final outcome. Thanks for watching! A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

The end of the tall dresser build is almost here. One of the final things left to do, other than apply the paint, is to build the drawers. So that’s what we’re doing in today’s episode, it’s all about drawer construction. We’ll discuss dimensioning the Baltic Birch plywood for the drawer box sides. Fabricating the drawer runners that the boxes will ride on to keep them centered in their openings, not to mention how they’ll help to make opening and closing them much smoother. Then we’ll follow that all up with the construction and fitting of the pinned rabbet joinery we’ll use to assemble the sides to the solid wood drawer fronts. After today’s episode we have only one more to go and the entire construction of the 8 drawer tall dresser will be wrapped up and ready for the paint room. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

When I first came up with the basic design for Madison's dresser I knew I wanted to incorporate turned feet into it. I'm still as novice a woodturner as anyone can be, but as I've learned over the years the quickest way to becoming better is to be at the tool rest as frequent as possible. So for today's episode it's all about my time in front of the lathe turning and shaping the four tapered feet that support the entirety of the dresser. Originally I tried to convince myself that a much simpler form would suffice, but once we had the plans together there was no doubt in my mind a tapered turned foot was a must. I'm sure this style of design has a given name (they all do,) but whatever it is, it just appealed to me as I thought about what my daughter would like for her own piece of furniture. The turning and tapering process is really simple, as you'll see when you watch, but it wasn't until I started the fourth foot that I finally found I had been way overcomplicating the process. I obviously spent way to much time overthinking, and being overcautious (don't confuse this with being flippant and cavalier about my safety) in how I was approaching it. The difference in time to accomplish the same task from the very first foot to that last one dropped dramatically. Too bad I didn't film that last one though. Still, the technique I demonstrate achieved the same result and was only about 1-2 minutes longer in overall time. My take away lesson in all of this? "Don't be shy with hogging away the material." Get right in there and get to work removing the waste quickly (and safely) so you can start finessing the final shape quicker. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

With all the drawer frames built, and assembled it’s time to glue them into position in their corresponding dados between the two sides. Glue ups aren’t all that bad on a small scale, but when you have this many pieces to put together in a short amount of time it can be downright scary if you let it. But if you take the time to do a few practice runs to anticipate where things might get sticky (pardon the pun) it’s not that difficult to formulate a plan for when you finally breakout the glue bottle and actually get started. In today’s episode we only have three things to discuss. First is a slight alteration to the existing plan, second is cutting and installing the drawer guides and third is the massive glue up itself. The first two are only a small portion of the episode, but the third is almost all the footage I shot to give you an idea of just how long it took me and all the little steps that went into it. On the bright-side, it came together better than I anticipated, but next time, I think I might ask for some help from the family to speed it up. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

Just when you thought you were finished, they pull you right back in again! Actually I was never really finished, once I had the drawer frames glued up I still had a little more work to do on them before we're ready to assemble the entire body of the dresser. So in today's episode we're going to finish the construction of the drawer frames. This involves cleaning up the dried glue and tweaking the joinery to insure the drawers will slide in and out smoothly every time. And it also involves cutting a dado down the center rails to accept a drawer guide we'll install later to help keep the drawers perfectly centered. Unlike the dados we cut for the sides of the dresser body, these dados are a stopped version. So this requires a little more planning to make sure they don't show on the front face and a little chopping with chisels, followed by some tweaking with a router plane. All of it can sound a little complicated, but it's not as bad as you think it will be. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

We’re making progress with the 8 drawer tall dresser I’m building for my daughter Madison. In today’s episode we’re moving on to building the drawer frames for the dresser. Drawer frames are a crucial component in the overall body of the dresser, and while most probably won’t notice them in their entirety (other than the edge of the front facing rail) it’s still important to make sure they’re well constructed. There are a number of joinery options to choose from, including non-traditional joinery such as pocket-holes (which is actually what I was originally planning to use.) But the joinery I decided to use in this build was a traditional tongue and groove joint. To insure the mating pieces match up as perfect as possible, I opted to use a tongue and groove router bit set I featured several years ago in an episode of “Router Bit of the Month.” Also featured in this episode is the glue-up process for assembling the drawer frames and a quick discussion of cleaning up the dados from the last episode (something I didn’t plan to do, but it turns out they needed a little assistance.) A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

It’s time to get started with the actual building of Madison’s tall dresser, and the first steps in the process is making the sides for the body. These consist of two wide, solid-wood panels just over 49 inches in length and 19 inches in width. In order for us to attach the drawer frames (which not only support the drawers but are an important part of the overall structural framework of the dresser,) we need to plow out a few dados across the width of the sides and cut rabbets at the top/bottom and also on the back edge to eventually receive the back panel. For the side panels I got really lucky and chose two extra-wide boards (approximately 12+ inches in width each) to make up the majority of the width, and then eventually glued them together with some not so extra-wide 8 inch boards to give me a rough dimension I could start working with. To mill the extra-wide boards I decided against ripping them to widths that would fit on my 8 inch jointer, and instead built a very simple thickness planer sled that would allow me to flatten one face as if I had ran it over the cutter head of a monster-sized jointer. Then after the glue-up was completed it was over to the table saw to crosscut and rip the panels to size, followed by installing my dado blade and getting to work on those dados and rabbets. I’d love to tell you there weren’t any complications along the way…but that would be a lie! So we’ll discuss what happened and how I fixed those mistakes in today’s episode. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts. You can find them by visiting our new "Digital Downloads Store" by clicking here. Help support the show - please visit our advertisers

Now that the design, and dimensions of Madison's Dresser have all been worked out in the planning process it’s time to order the lumber, and sort through the stacks looking for just the right pieces for each component. Given the fact this project is being painted, I’m far less worried about matching colors or grain patterns, but I still need to find stock that can easily accommodate specific sizes for components, and not to mention setting "flawed" pieces aside that might work better for interior pieces. Ordinarily this process might be taken care of at the lumber yard if I were to hand pick the boards myself, but I usually order my lumber through a service like Bell Forest (yes, they are an advertiser, and no they didn't pay me to say that...because I'll continue to use their service long after they stop advertising.) Typically there's not a lot of "flawed" material, the occasional small pin-hole knot or barked waney edge, but that's about it. The real benefit of this task though is that it's a great opportunity to familiarize myself with the stack and it also helps me to pass the time while waiting for the lumber to acclimate to my shop, that is, if it’s necessary. Given it's the middle of winter while I'm building this project...I'm not taking any chances. A couple weeks of patience to be on the safe side is well worth it. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts, you can find them by clicking here to visit our new "Digital Downloads Store." Help support the show - please visit our advertisers

I'm only a few years behind finally building a dresser for my daughter, but it’s just in time for her to graduate from High School in a couple of years and head off to college. In this first episode of a multi-part build series we talk about my own design process, starting from the rough idea in my head then taking it to the finished plans and drawings. For many, inspiration comes from a variety of places, but for myself it's mostly a result of the family identifying a need and letting me know we need to fill it. While it’s a far cry from being inspired by a mythological muse it’s still very effective and has resulted in some great projects that fill our house. A full set of detailed plans are available for sale on my website, thanks to Brian Benham of Benham Design Concepts, you can find them by clicking here to visit our new Downloadable Plans page. Help support the show - please visit our advertisers

During the long, cold winter nights I like to cozy up with a hot cup of cider and sit down to watch a movie or read a good book, and to help set the mood (because who DOESN'T take the time to set a mood?) I'll turn on a nice accent light and let it bath me in its warm glow. On today's episode we're making a wood veneer lampshade for just the kind of accent lighting that I like to use. The project is super simple, and you can batch a whole bunch of them out to be placed wherever you think a little light needs to be cast. The veneer I’m using for this particular project came from the folks at Oakwood Veneer at www.oakwoodveneer.com. It’s a paperback cherry veneer that’s easily bendable and cuts clean with very little splintering. It comes in a variety of species, and we already have some amazing Douglas Fir veneer waiting for another project or set of lights. It’s not only the species of veneer you can experiment with, but also the design of the seam where the two ends meet. In this video I’ll demonstrate how to create a zigzag pattern that looks pretty sharp when the light is turned on, but there are so many options to play with, the choice is completely yours. Help support the show - please visit our advertisers

Mornings can be rough for me, but a good cup of coffee can make all the difference. Over the years we’ve tried several different coffee makers, including the K-cups, but in the end we always come back to our good old Mr. Coffee coffee maker. As a result it's important to make sure I get the right amount of coffee grounds in the filter every time for the perfect cup. This doesn’t sound like it should be a big deal, but when I’m doing it with one eye open (and that one eye is unfocused and sleepy) it can be a challenge. For years we've used an old measuring scoop that I've never been convinced was giving us the right measurements (or at least for me it hasn’t,) so I decided to do something about it. And that something is to make my own coffee scoop from scrap maple I have laying around. Okay, that’s not completely true, part of the reason I want to make the new coffee scoop is that I want an excuse to keep honing my woodturning skills and this seemed like the perfect project. So on today’s episode, we’re turning a maple bodied coffee scoop on the lathe. It’s surprisingly simple, and can be knocked out in less than an hour (if you’re not filming it to share with friends.) Perhaps the hardest part about the project is deciding how big of a scoop you'll need, or even what species of wood to use. This one ended up being just deep enough to equal one cup of coffee per scoop, which is perfect for me, because the only math I have to do when I’m waking up is adding up the number of cups I think I’ll need to figure out which pair of pants to wear. Non website footer Help support the show - please visit our advertisers

The end of Movember is rapidly approaching, and that means soon there's going to be a run on razor blades as some men return to their clean shaven ways. I'm not quite sure why anyone would want to do that, but to each their own I guess? So in today's episode we're making a stylish, and custom razor from a turning kit that's readily available at woodworking retailers such as Woodcraft.com. It's a fun and easy project that once again let's you use up some of those scraps you have laying around, or maybe you found something in the exotics bin that looks just too good to pass up. Whether it's for yourself, or maybe for a loved one or close friend, these turned razor kits are a quick and easy project that you could batch out in a single day, and have ready for gift-giving in no time (so quick in fact, you could probably excuse yourself at the next family event to sneak out to your shop and finish just in case you forgot someone!) As promised in the video, here's a link to the kit available at Woodcraft.com. And to go along with it, here's a link to an optional razor stand and shaving brush kit, also available at Woodcraft.com (and featured as the bonus footage and extra episode for some of the Patrons of Matt's Basement Workshop, which you can learn more about by clicking here.) Help support the show - please visit our advertisers

In today’s episode we’re making a fun little project from more scrap wood lying around my shop, specifically we’re building a beard comb. Why a beard comb? Given it’s the beginning of November, that means it’s also the beginning of “Movember.” So I thought it would be a fun little project for some of my full-bearded woodworking friends, and an unique way to draw attention to the Movember cause. The comb is very easy to make, only requiring a simple bridle joint and a little time shaping the handle to your hand. It’s a fun experiment in becoming more acquainted with hand tools such as spokeshaves and rasps and can even be made entirely with hand tools by cutting the curves with a coping or fret saw. But for mine, I’ll use a combination of power and hand tools to get it built. Is it cheating? I don't think so, it's just a lot of fun. So what exactly is Movember? It’s a yearly event to raise awareness about men’s health issues, specifically Prostate & Testicular cancers and mental health. According to the website www.movember.com "The Movember Foundation is the leading global organization committed to changing the face of men’s health. The Movember community has raised $559 million to date and funded over 800 programs in 21 countries. This work is saving and improving the lives of men affected by prostate cancer, testicular cancer and mental health problems. The Movember Foundation challenges men to grow moustaches during Movember (formerly known as November), to spark conversation and raise vital funds for its men’s health programs. To date, 4 million moustaches have been grown worldwide, but we won't stop growing as long as serious men’s health issues exist.” I don’t know about you, but that sounds like a good cause to me! So have some fun with the project and consider giving to raise awareness to these important health issues. If you end up making a beard comb, I’d love to see some pictures. Please share them either on the Matt’s Basement Workshop Facebook Page or by emailing them to me by clicking here. Help support the show - please visit our advertisers

The H.O. Studley Tool Chest is considered by many to be THE "Iconic Tool Chest," the very tool chest that all others are compared to, and the envy of every woodworker who set their eyes upon it. [caption id="attachment_12920" align="aligncenter" width="400"] Image courtesy Don's Barn blog[/caption] On the outside it's constructed of a gorgeous Cuban Mahogany, but it’s the meticulousness of the organization on the inside that sets it apart from everything. When opened, it reveals the breathtaking layout and arrangement of the 240+ tools contained within. All of which add to the beauty and awe-inspiring effect the tool chest has on those who’ve seen it. But who was H.O. Studley? Truthfully, we know more about the chest than the man who built it. And what about the lesser known Studley workbench? Have you ever seen it up close or even knew it existed ("Chortle"-level Patrons of Matt's Basement Workshop will get a look at it in the bonus footage accompanying this video, join today by clicking here?) Those, and many more questions were what Don Williams set out to answer in his upcoming book about H.O. Studley and his tool chest, due out in early 2015. Don, along with photographer Narayan Nayar, and Christopher Schwarz of Lost Art Press are painstakingly documenting the man, his tools, and of course his tool chest, so the rest of us can understand who he was and what’s so amazing about this iconic piece of woodworking history. Along the journey to write the book and document the tool chest, Don made arrangements with the current owner to set up an exhibit for the general public to come in and see it up close. The H.O. Studley Tool Chest and Workbench Exhibit is happening May 15-17, 2015 in Cedar Rapids, Iowa. It’s occurring the same weekend as Handworks in nearby Amana, Iowa and will be offering visitors a full 360º view of the tool chest and workbench. Tickets are currently on sale, but there is a limited number available. So don’t miss out on the opportunity to see the Studley Tool Chest in person. For more information visit www.studleytoolchest.com. Help support the show - please visit our advertisers

No one will ever be able to say the Vanderlist family vinyl collection is overwhelming. It's diverse to say the least, but that has more to do with them being picked up solely for use in a photo shoot by my wife versus played. Actually, we don't even own a turntable, so even if we wanted to listen we'd have to take them to a friend's house. Regardless, the lack of a full collection (or a player) is no reason they can't be displayed well. And that's what we're doing in today's episode, creating a display to make them look amazing. Because in the words of Fernando Lamas "It is better to look good than to feel good!" (or in the case of a few of these records..."sound good.") I first saw this project on Pintrest, so it's not an original design, but it was a lot of fun to make. It's easy to customize and add your own little twists too. Whether it's varying the species of wood used, the length of the base, or the height and shape of the supports it's easy to make it uniquely your own. Help support the show - please visit our advertisers

For a long time now I've been trying to find a way to take Matt's Basement Workshop Podcast to the next level. So what exactly is the "next level?" Well I have an idea, but it's never been worth talking about because I never had the time to create a plan to get there. That was until recently! I'm so excited about this, I want to get started on it right away. So here it is: Why should I become a Patron of Matt's Basement Workshop? Maybe the better question to start with is "what is a Patron?" According to the Merriam-Webster Dictionary a Patron is "a person who gives money and support to an artist, organization, etc. : a person who buys the goods or uses the services of a business, library, etc." Without Patrons there's a good chance some of the world's greatest artists, musicians, playwrights, and even furniture makers would never have created the pieces that inspire and enlighten us today. Just ask modern tool-makers like Scott Meek of Scott Meek Planes, or Mark Harrell of Bad Axe Tool Works what their beloved patrons did for them and the many other tool makers who needed a helping hand to get started. If you choose to become a Patron of Matt's Basement Workshop I have three reward levels as my way of saying "thank you!" $2/month - "Spoiler" - Your name on the Patreon supporter web page on the website, and access to new content at least one day before everyone else! $5/month - "Chortle" - Same as the "Spoiler" level but with an option for a clickable link to your website on my Patreon supporter web page. Plus access to bonus content from each new episode; easily an extra 5-10 minutes of footage exclusive to this level of patronage and above. $15/month - "Woobie" - All of the benefits listed above plus a guaranteed minimum of one exclusive bonus video each month (videos answering listeners’ questions, expanding on content from previous video(s), and possibly even an exclusive build just for "Woobie" patrons.) Also, Patrons at this level will also have their choice of a MBW "Classic Logo" or a "Your Brain on Matt's Basement Workshop" t-shirt to be delivered during the first month of their patronage. And regardless of which level of Patronage you choose, every Patron of Matt's Basement Workshop will be entered into a monthly giveaway of woodworking/show related schwag.* *due to international shipping costs, alternate schwag items may be provided for Patrons outside of the USA As the support from Patrons of Matt's Basement Workshop continues to grow I have milestones to gauge the success of the partnership between the show and the audience that benefit not only the Patrons but EVERYONE. Milestones I know you'll love! Rather than explaining everything here and writing a lengthy blog post, visit the Patreon information page I setup on the website. All your questions should be answered there, along with links and detailed information about the reward levels and milestones. Together we can create the next level of Matt's Basement Workshop Podcast that I know you'll love watching & participating with, and I'll love producing, because I'm freed from chasing down advertisers and supporters when I could be creating content. Help support the show - please visit our advertisers

I knew it was eventually going to happen, the temptation is far too great to avoid. Don't worry, I'm not talking about turning to the darkside and taking up knitting (although I wouldn't mind making my own matching wool scarf and woobie set for winter, especially if it's as cold as last year.) Instead, I'm talking about another blackhole of woodworking that I've been very vocal about avoiding for years...WOODTURNING! Sure I've had the lathe for awhile now, and yes I've dabbled a little bit with it here and there. But I've never taken the plunge and unleashed the full power of the turning tools. Recently I moved the lathe up and out of the basement workshop and into the garage where I could enjoy the warm summer evenings and not feel like I had to stop every five to ten minutes to vacuum up the accumulating chips and sawdust. On today's episode you get to witness the fruits of my dabbling. The result of what happens when a woodworker decides to make more than a dowel and attempts to learn what each woodturning tool does (preferably without hurting himself in the process.) You'll see plenty of mistakes in this video and probably laugh at my fumbling with the tools (especially when I attempt to identify which gouge I'm using) but hopefully more than anything else, you'll enjoy seeing the first of what I imagine to be numerous woodturning projects to come. Help support the show - please visit our advertisers

If you haven't noticed yet there's a bit of a theme to my videos this summer. Have you figured it out? It's "Scrap wood projects!" Continuing along with the last couple of episodes this one is no different. For today's project all you need are some Metal Hinge Clips, Magnet discs, and scrap wood. What I find great about this project is that it's an opportunity to use some of your smallest scraps and you're truly only limited by your imagination when it comes to shape and size. Okay, maybe you're a little limited also by the strength of the magnet, but that's easy to fix too with the purchase of a rare earth magnet or two. And just like all the other scrap wood projects we've seen over the years, this is a great opportunity to not only use material that might ordinarily get tossed or burned, but it's an inexpensive way to familiarize yourself with a new species or two. If after watching the video you decide to make some yourself, please feel free to share pictures. I'd love to see what you create! Help support the show - please visit our advertisers

In the never-ending quest to answer the timeless woodworker question "what do you do with your scraps?" I have yet another answer, photo clipboards! Actually, this one came directly from my beautiful and amazing wife Samantha, who was looking for something new to present to her wedding photography clients. The concept is simple. Take a beautiful piece of scrap wood, shape it a little if necessary, clean up its surfaces so there's no splinters, apply a simple finish to protect it and attach a clip to one face. The result is an amazingly simple project that can be as big or small as you need for your presentation and a great way to clean out your scrap pile (or to just experiment with some pricey exotics without breaking the bank.) Help support the show - please visit our advertisers

Short of having a bottle opener in every room of the house I don't really have a need for another one. But when inspiration strikes, who am I to stand in its way? So on today's episode we're making another bottle opener. Except this time, I know for a fact you can easily find this version just about everywhere (even Amazon.com), and in most cases for under a $1. Plus, with this style of opener, there's a lot of ways you can dress it up or have a little a fun with the scraps you'll be using. In fact, you can use scraps that might ordinarily be tossed simply because they're practically the size of cutoffs and chips that probably go flying across the room when you use your mitersaw. So crack open a cold one (grape-soda or otherwise) and kickback for a quick project you can knock out in an hour or two and literally for just a few dollars. Help support the show - please visit our advertisers

For sure the warm days of summer are upon us in the Northern hemisphere, and as I mentioned in a recent post, that means it's time for me to start spending more time out of the shop. I'd love to say all that time outdoors is devoted to hanging with the family; swimming in the big lake, riding bikes and just all around having fun. But typically the summer is usually filled with plenty of yard work and home repairs too. While shop time can get limited in the summer, I still manage to head into the basement during the hottest parts of the day to escape the heat and enjoy this shared passion of ours for woodworking by tackling smaller projects I can knock out in an hour or two or over a few evenings during the week. Last year, around the 4th of July, I built the six-pack made of scrap wood that was lying around the shop. This year I'm taking some of my smaller cutoffs and scraps that I bought from the folks at Bell Forest Products and decided to spruce up a rather ordinary rubber gripped bottle opener I picked up at my local big box grocery store. [caption id="attachment_12198" align="aligncenter" width="600"] So many wood scraps to choose from...I guess I need to make more of them![/caption] This is one of the projects that reminds me how much fun it can be to be a woodworker. Being able to take something that looks rather plain and ordinary and making it my own. I was looking around at the store where I originally bought it and I can't find any more. I also looked online and at the manufacturer's website, but apparently this must be a discontinued item? However, I did see this model is available from the same manufacturer, and it looks like it could work just as easily. Perhaps another video in the making? In the meantime, I hope you enjoy this little project and it inspires you to do something similar with items laying around your house. Help support the show - please visit our advertisers

I've finally navigated my way through the quagmire that is "the loose ends" of the final steps to completing a project. It was a rough trail with a few pitfalls along the way. But regardless of the route I took to get here, the final video of the bathroom cabinet project is complete. In today's episode we're covering the basics of the construction of the base upon which the cabinet will sit. And I have to admit, it looks good from the front, but from the side it appears I may have misread my own dimensions? At just under 8 feet tall, the combination of the cabinet and the base are pretty amazing, but it leaves me wondering if I should construct a step stool to reach the top shelf! Regardless of the height or any of the details that bogged me down, the dark chocolatey color of the finish and the beautiful grains of the cherry veneers in the cabinet doors and sides make this cabinet absolutely gorgeous! Help support the show - please visit our advertisers

The next component of the platform bed build to tackle is the box encasing the undercarriage assembly. It has three purposes: First, it's a means to support the undercarriage assembly for when it's attached to the platform proper. Second, it'll act as part of the support and reinforcement system for when we attach the legs in an upcoming episode. Third, it just looks cool and is an opportunity to cut some beautiful thru-dovetails and show off my mad joinery skills (of which you'll learn more about the truth behind this last point). The main focus of this episode is on the cutting of the dovetails themselves. I chose to do it completely by hand for one simple reason, I don't own a dovetail jig. There's an entire list of reasons why I prefer to hand cut my dovetails and I'll share them at a point further down the road, but suffice to say, they may take me a little longer to do it but I enjoy the process. Help support the show - please visit our advertisers

I’ve had an opportunity over the years to tryout a few versions of the Kreg pocket hole jig and I’ve always been impressed with their ease of use, repeatability and accuracy. It’s not that Kreg radically redesigns the jigs each time, but instead they make small improvements to their look and feel that make them more user friendly while still working exactly the same way. A little while ago Kreg sent us a new K5 Pocket-Hole Jig to use in the basement workshop. Considering I’ve always been happy with the K4 I was a little skeptical that I would see any significant difference between them. As I suspected, the results were the same when it came to accuracy and repeatability but the big difference, as far as I’m concerned, is in its easier to use clamping system and its support wings. Both a very nice touch! Considering purchasing a Kreg pocket hole joinery system? The K5 is a very nice model to add to your shop. To expand the range of materials you can use it on, you can eventually add both the Micro Drill Guide System and the new HD Jig for 2x lumber. Purchase yours through Amazon.com: Kreg K5 Pocket-Hole Jig Kreg Tool Company KJHD Jig HD Kreg KJMICRODGB Jig Micro Drill Guide System Also available at Highland Woodworking Help support the show - please visit our advertisers

After what felt like forever I finally completed the pre-finishing process for the body of the bathroom cabinet. A brown dye with a few coats of poly and it's now ready for assembly. If you’re curious how this first attempt at a pre-finish went, checkout my earlier blog “Confessions of a first time pre-finisher”. In today’s episode we’re concentrating on getting the doors installed. At this point it's all about finessing the fit to get the desired reveal I like for inset doors. While I like to think I have enough experience to be able to hang the doors without a lot of effort, the truth is I rely a lot on the adjustability of the European-style hinges I'm using in this build. Installation of this style of hinge looks complicated at first, but in reality it's a lot easier than you may expect. But to make it even easier we’ll cover the construction of a story stick to make it quick and easy to layout all the hinges quickly and accurately. Help support the show - please visit our advertisers Get your MBW t-shirts, click here to order

In today’s episode we’re moving along on the bathroom cabinet by constructing all three doors. The two on top and the flip down version below. All three are a form of frame and panel construction, but the biggest difference is in how I chose to assemble them. For the two larger doors up top, the panel is actually 3/4” plywood glued to the stiles creating one large piece. Then for the flip-down door I used a more “traditional” construction technique and turned to a rail and stile router bit set to create the joinery. Once all the doors were constructed, we also need to drill the holes that will make up the adjustable shelving system behind the two doors on top. Help support the show - please visit our advertisers

My next big project is already underway, a “commission” piece for an old neighbor. After they did a little bathroom renovation, there’s now a need for a cabinet that can store towels and all those things you don’t necessarily want hanging out making the place look all cluttered. The cabinet itself is a pretty good sized piece. In fact a lot bigger than I had originally envisioned, but so far it’s coming together rather nicely. The body of the cabinet is being constructed of a premium cherry veneered plywood, so the big question on my mind was what would I cover the exposed plies with? Veneer edge-banding or a thicker solid wood edge-banding? I chose the thicker solid wood version and decided to try a technique to cut it repeatedly and accurately on the table saw that I hadn’t tried before. Help support the show - please visit our advertisers

Now that I lured you in with that “misleading” title here’s what today’s episode is really all about, a side-by-side comparison of my old Rigid 13” thickness planer and the new-to-me Steel City Tool Works 13” thickness planer with helical-style cutter head. Actually that description is also a little misleading considering the only thing being compared are the cutter heads. The Rigid planer has a traditional 2 straight-blade cutter head while the SCTW has a helical-style cutter head, which features numerous smaller cutters laid out in a helical pattern. Really my goal today was to demonstrate (to myself and you of course) that there is a noticeable difference between these two styles of cutter heads. So to achieve this goal I grabbed some scrap highly figured curly-maple, ripped it in half and fed one through each machine. The result? I guess you’ll have to watch to find out. ***FOR THE SAKE OF COMPLETE TRANSPARENCY: I originally received the Steel City Tool Works 13” planer for a review segment in 2013. Then after working with the staff of SCTW for an event at their Head Quarters, I received the tool as partial payment for my time and assistance. But I can assure you, my opinions on the tool are completely my own and cannot be altered by the manufacturer*** Looking to purchase either of these machines? You can find them at the following retailers (please remember, purchases made through these links help support the show while getting you the tools and supplies you need for the projects in your own shop): Amazon.com - Steel City Tool Works 40200H 13-Inch Planer with Helical Cutterhead Highland Woodworking - Steel City thickness planer Help support the show - please visit our advertisers

Looking for a fun project in the shop that doesn't take long and you can carry it around in your pocket where ever you go? Here's one for you, a custom veneered smart phone case. One of the benefits of being a woodworker is that we can frequently customize everyday items. Whether it's building them from raw materials or adding a little flair to an existing item, it's relatively easy to find a way to spruce them up a bit. In today's episode I'll show you a little fun I've been having lately when I combine some inexpensive pre-manufactured plastic smart phone cases I picked up at Amazon.com with some veneers I bought at Woodcraft.com. The process is simple, it can be relatively quick and more importantly it's a great way to have fun in the shop and maybe even impress your friends and family (unless they're like mine who just roll their eyes and walk away...with the item in hand.) Links to items mentioned or used in the episode: Smart phone cases at Amazon.com Veneer Variety Pack 20 Sq. Ft. Crown Veneer Saw Nexabond 2500 Instant Wood Glue (regular formula) Help support the show - please visit our advertisers

We’re FINALLY moving forward with the platform bed. After this round of construction it actually resembles a place you could lay down and take a snooze. In today’s episode we construct the platform itself. A simple mitered frame that gets attached to the “undercarriage” and a series of slats to keep the mattress from falling through the larger openings. Perhaps the hardest part of the build today was dragging my son’s mattress into the basement for the test fit. Even gluing the miters together was made easier thanks to a sample of Nexabond’s 2500L C.A. glue. It’s much longer open time than traditional C.A. glues made it easier to use without worrying about parts sticking to me or the floor. Help support the show - please visit our advertisers

I’m getting oh so close to the end of the platform bed build, but we still have a couple more episodes to go before we finally wrap it up for good. On today’s episode we start working on the headboard. More specifically we start working on the supports that will hold the headboard itself in place. The supports were originally designed as single pieces 6 inches wide, but after yet another re-design, the new version of the support will work much better. Help support the show - please visit our advertisers

My entire first day of the Weekend with WOOD conference was spent with Jim Heavey in the finishing room. I learned so much about finishing I COULD KISS JIM!!! Jim taught 3 classes that day - the first was "Spray Finishing Made Simple", the second was "Choose and Use the Best Topcoat for Your Project" and the third was "Finishing Your Finish". Today's footage is all from the "Spray Finishing Made Simple" class. This was one that was very important to me as spray finishing is very intimidating. But after watching Jim and realizing it was far more simple than I ever thought I feel confident I can easily handle it. Thanks Jim!!! Help support the show - please visit our advertisers [haiku url="https://archive.org/download/WeekendwithWOODJimHeavey/WeekendwithWOODJimHeavey.mp3" title="MBWJimHeavey"] Download Video Download HD 720 Video Download Audio

It doesn’t matter how amazing the joinery or how beautiful the stock is that I’m working with, if this bed doesn’t have a decent set of legs upon which to stand, it’s not worth the effort as far as I’m concerned. At 3-1/2” square the ideal stock for making these legs might be straight-grain 16/4 maple, but for mine they’re being made from laminated pieces of 8/4. And while these aren’t pretty in their design, their chunky style and solid construction ensure they’ll stand the test of time or Vanderlists…which ever is worse. Help support the show - please visit our advertisers

t feels like I skipped around a little in the last episode and should have instead saved working on the legs until after the assembly work in today’s episode. With that said, in this episode we’re assembling the box upon which the platform will rest and the legs will be attached. In other words, we’re doing the foundation work. We’ll start by prepping the outside surface of the box itself, followed by joining the dovetails and then inserting and attaching the “undercarriage”. So let’s get started… Tools mentioned in today's episode: Kreg K5 Pocket-Hole Jig LN Card Scraper Set Help support the show - please visit our advertisers

It’s official, the platform bed now has legs to stand on! We constructed and shaped them awhile ago, but finally attached them to the rest of the subassembly just recently. My biggest concern is making sure they’re properly reinforced and can withstand potentially being dragged across a floor or from a leap across the room Superman style (it happens…and not just by my son either…) As has been happening all along, the original plan and design has been altered slightly and we’ll cover a little bit about that too. But I’m happy with how they turned out and satisfied that the design change not only looks better but is more rigid and stable. Help support the show - please visit our advertisers

This year I decided I really wanted to take a class or two on topics that normally I wouldn't be drawn towards. In the past this usually meant something to do with turning, carving a linenfold or leaf and especially nothing to do with hand-hewing a log. It's not that I don't think they're worthwhile topics, it's just up until now my interests at Woodworking in America have been more about bench tools or projects that I see myself doing as soon as I got back to my shop. You know…topics I'm kind of familiar with already. But this year I obviously threw all that out the window! It's pretty safe to say that the majority of my classes went against the grain of normalcy for me. And I can honestly say it was worth it! For today's video it's a visit to Peter Follansbee's "Carved Spoons". I have no idea when I'll ever carve my own spoon(s), but after only about 30 minutes of watching Peter split a log, then shape it into a spoonlike blank, I was hooked. Unfortunately I didn't make it all the way through the class, so I don't have the finished spoon footage to share (it was lunchtime and someone else was buying that day…), but I think you'll quite easily get an idea of what a great class this was. Thanks Peter for keeping me entertained and actually sparking an interest in me for something I still can't believe I'm looking forward to trying sometime in the near future. To learn more about Peter and to checkout all the things he has going on that might be something you'll be looking forward to trying out too, visit his blog at pfollansbee.wordpress.com. Help support the show - please visit our advertisers

At the top of my "woodworking things that intimidate me to tears" list you'll find woodcarving somewhere in the top 5, definitely far below "magnifying glass pyrography". Considering I took the plunge not so long ago and faced my fear of woodturning, and currently I'm alive and not noticeably maimed (thanks to tricky camera angles at least), I figure it's time to start knocking one or two more off the list. Thankfully this year Mary May returned to Woodworking in America and taught a couple of classes on woodcarving. Before I go any further, if you're not already familiar with Mary she's an amazing woodcarver who's taken the time to not only teach her art form at conferences like this or in the occasional class at a woodworking school but more importantly (as far as I'm concerned) she's taken the next step and opened an online school too. But more about that below… The two classes Mary was teaching this year were "Carving Life into Leaves" and "Linenfold Carving". The footage for today's post is from the linenfold class and has been edited to show more of the actual tool work and even Mary's body positioning at the bench to give you a feel for what you could learn if you were to sign up for her online classes. This isn't meant to be a sales pitch by any means, but considering what I learned just from sitting in the audience and watching I can only imagine what I'd learn if I were to start following the lessons with my tools in hand repeating the action she's teaching on the videos. Do I see myself becoming a full on woodcarver down the road? Probably not. But it would be really cool to feel confident enough with my tools and a basic knowledge of the craft to occasionally embellish a component or two on a project! For more information about Mary May including her online school visit www.marymaycarving.com. And if you join, you'll also find this linenfold project as one of the many available lessons to watch and learn about. Help support the show - please visit our advertisers

I have no doubt in my mind that the chance of me felling a tree and then taking the time to hand hewn it is pretty much zero. But that didn't stop me from attending one of my favorite classes this year at Woodworking in America 2013. The opportunity to sit in Roy Underhill's class "TIMBER!!!" to see him demonstrate an aspect of woodworking that is so far out of my scope of accomplishing, was worth every second I sat in the lecture hall. I will admit there was some morbid curiosity as I wondered if something would happen when he started swinging the axe for real, but what I discovered instead was that the more Roy swung a tool, the more I learned. The more Roy sent wood chips into the audience, the more I understood how and why it might be important to learn how to hand hewn my own log…although I still have no idea when I'll ever do it. Perhaps you're into timber framing or just really want to try something like this yourself…because you have a fireplace mantel just waiting to be made out of that pesky tree in the yard?…attending this class was a great way to get my experience at Woodworking in America 2013 off and running. Thanks Roy! Help support the show - please visit our advertisers

The Platform Bed build is just getting underway. This first episode is the construction of the "undercarriage" or support system for the slats that will be used to keep the mattress from falling through the middle of the platform frame. Because it's being hidden from view I decided to not use the same wood species as the rest of the bed frame, in fact the secondary wood is just Poplar. It's plain, simple and more importantly in my neck of the woods, inexpensive. The design of this support system is very straight forward and there are a number of options for constructing it. The joinery choice for me came down to something that was pretty simple but very strong, a corner lap joint. And to take that lap joint even further, the joinery for the long middle support is a half-blind lap joint. How I constructed both of these joints is something I share in today's episode. There's different ways to construct each and my choice is the one that works best for me. But if you want to learn more about what the various options are for this joinery and many more, a great resource for the power tool user is the book "Classic Joints with Power Tools" by Yeung Chan. Help support the show - please visit our advertisers

Once in a while I have a few crosscuts that exceed the capability of my table saw miter gauge or my crosscut sled and since I prefer to use my table saw for crosscutting versus my miter saw, because of it's accuracy and versatility, I found a technique that works and is super accurate. There are any number of ways to attach an extension arm to my sled so I could clamp on a stop block to make multiple cuts that are repeatable and equally accurate, but they can get in the way and or even just clumsy. This technique is as simple as they get and can be easily adapted for use on just about any miter gauge or crosscut sled and requires nothing more than a pencil. Help support the show - please visit our advertisers

Shortly after the release of the most recent video featuring the new photo boxes I'm making for my wife's business I received an email from an audience member asking if I was concerned about the expansion and contraction of the box's bottom panel effecting the metered corners of its sides? In truth, not really, or at least not nearly as much as I would be if this was a different project and with larger dimensions and maybe even different materials. Of course, it's not just the dimensions and materials that make confident against the wood movement having drastic effects on the boxes, there's also a few other things too that make me feel confident about my decision. In today's video I discuss these topics in the hopes that I answer the audience member's concerns and maybe some others from folks who were thinking along the same lines. Items mentioned in today's post: Timber Check Moisture Meter Lee Valley Wood Movement Reference Guide Help support the show - please visit our advertisers

Every year I try to help my wife's business by making wedding boxes for her clients. They're simple and plain and are made to hold a few pictures and maybe a CD or other archive of the images from their happy occasion. This year we changed things up a bit, and went with a new design. One that's easier for me to build and batch out, often using not much more than some smaller scraps and off-cuts that normally might be thrown out or burned in a campfire. The joinery for this easy to build box is also quite simple. Grooves, rabbets and a miter are all there is to it, all joinery that can be accomplished on a table saw alone or with a variety of tools if you prefer. Simple and understated, this box can be built completely for utilitarian purposes or dressed up for something more elegant. Enjoy! Tools featured in today's video include: Bessey Web Clamp Kreg Bandsaw Fence Whiteside Router Bit Steel City Tool Works 14" Band Saw Bench Dog ProMax RT Bench Dog Feather-Loc Double Featherboard Milescraft Push Stick SawStop Cabinet Saw Help support the show - please visit our advertisers

While working on the new wedding boxes for my wife's photography business www.shuttersam.com (shameless plug I know...because I love her) I discovered that the 1/8" diameter straight cutting bit I was using to route an important groove didn't seem to be adequately surrounded by my smallest diameter throat plate in the router table. No big deal really, but I didn't want to take the risk of the material catching or splintering or tearing out or...whatever could go wrong. So better to be safe than sorry, I broke out a customizable insert plate and made one that would work perfectly for this task. Tools featured in today's post: Bench Dog 40-300 ProMax RT Complete Bench Dog Tools 40-150 ProLift Router Adjustment System Bench Dog 40-136 Zero Clearance Insert for Large Bench Dog ProPlate and ProLift 1/8" Downcut Spiral Bit Help support the show - please visit our advertisers

It has been awhile since I’ve given out schwag and the guys over at Centipede Tool have convinced me it is time to break that streak with a contest to win one of the first Centipede PRO Sawhorse Kits to ever be made. To enter this contest, they ask that you submit one of two entries: 1. Tell us about how traditional sawhorses have failed you in the past. 2. Tell us about why you can’t wait to get your hands on a Centipede Sawhorse of your own. Pictures, videos and some passion in your entry is a plus! Send your entries to me, in the comments section below, or to the Centipede Tool team at info@CentipedeTool.com or post it to their Facebook, Twitter or campaign comments page. We’ll assemble the entries into a poll on August 12th and you can vote for your favorite entries until the last day of their crowdfunding campaign on August 15th. I can't wait to see the entries, so get started right away! Help support the show - please visit our advertisers

It's time to wrap up the construction of the wooden drink carrier (six-pack) so we can all get back out in the sun and enjoy the rest of our summer (or for our friends in the southern hemisphere…prepare for the summer). Today's episode we pickup at the bandsaw where we'll shape the middle divider and then continue from there to create some finger holes for easier carrying and then on to final assembly. There's also a little discussion about materials for building your own and possibly some dimensions for carrying larger bottles than the standard 2.5" diameter size used for this particular version. If you decide to make one or something very similar, please share your pictures and results. I know I'd love to see it! Tools mentioned in today's show: Veritas Spokeshave Gorilla Wood Glue FISH Forstner Bits Bora Pistol-grip Clamps Woodslicer Resaw Bandsaw Blade Download Video Download HD 720 Video Download Audio Help support the show - please visit our advertisers

AHHHH SUMMER!!! The time of year that I find it's hardest to get myself into the shop to work on projects, but yet I can't fight the need to be in there. So to help ease my burden of guilt I like to do smaller projects that are easily accomplished at night or for a few hours on a weekend. Today's project is exactly the kind of "small project" I'm talking about. Plus another great thing about it is the fact I'm using up some of my smaller stock and scraps that ordinarily become firestarter for our summer bonfires in the backyard. Completely based on the dimensions of a typical cardboard six-pack, the six openings are the perfect fit for standard 12oz glass "beverage" bottles. The bottles fit perfectly in the openings and are very stable when you're carrying them from one location to another (not to mention, depending on what stock you make it from, you'll look pretty darn cool too!) And unlike the standard cardboard six-pack, the handle is much friendlier on the fingers and you could easily adjust it so it rises up further from the bottles for EVEN more comfort. Today's episode is the first of two parts. We'll cover a little bit of the milling and dimensioning of the stock along with much of the straight forward joinery I used to make assembly easy and strong. Tools featured in today's episode: Veritas Small Router Plane Help support the show - please visit our advertisers

One more trip back to Des Moines Iowa for the 2013 Weekend with WOOD conference. Today's episode features a class taught by George Vondriska titled "Logs to lumber". Wondering what the class was all about? The title isn't a funny play on words, the class was literally a lesson on how to take small to medium-sized logs and create usable lumber in your own shop. The beauty of this class was in the simplicity of the technique and realizing you don't need a monster band saw to make lumber from local trees or maybe one that has important meaning. If you're not familiar with George, he's the host of the Woodworkers Guild of America - www.wwgoa.com. George has a ton of great information and his presentation of this class was fantastic. A huge thanks again to George and also to the folks at WOOD Magazine for the opportunity to attend the conference. Help support the show - please visit our advertisers

Thanks to a generous donation of some amazingly beautiful Teak boards from a friend of the show, I have an opportunity to work with an species of wood I probably would ordinarily not use. It's not that I don't want to use different species, I just have a few that I'm readily familiar with and just haven't had a reason to step out of my comfort zone before. So the first thing I'm building with these gorgeous boards is a...shoe rack! Tools featured in today's show: JET Benchtop Oscillating Spindle Sander with Spindle Assortment, 110-Volt 1 Phase SawStop Cabinet Table Saw Steel City Tool Works 14-Inch Band Saw Wood Slicer Resaw Bandsaw Blade Bora Pistol Grip Clamps Micro Jig ZeroPlay Guide Bar System [haiku url="https://archive.org/download/506TeakShoeRackPt1/506%20Teak%20Shoe%20Rack%20Pt%201.mp3" title="MBW506"] Download Video Download HD 720 Video Download Audio Help support the show - please visit our advertisers