Harvest USA Report with Howard Hale

 Andrew Torsius from Torsius Tater Farms in Grassy Lake, Alberta, discusses the evolution in their potato processing methods, highlighting a shift from dry grading to washing. Initially, potatoes were taken directly from storage for shipment, with the factory handling washing. Over the past 15 years, the farm has adopted washing to reduce transportation costs and manage plant water quality issues in Calgary and Lethbridge by minimizing dirt and mud challenges. - **Environmental and Operational Concerns**: The discussion touches on the environmental concerns regarding industrial waste affecting municipal sewage systems, specifically the problem of silt and mud from potato washing. To manage waste, Torsius implements a system using settling trenches and pits to clean and recycle water, maintaining efficiency and reducing environmental impact. - **Logistics and Economics of Potato Processing**: The conversation covers the timeline and resources involved in processing, with around 1,000 tons requiring a week to ten days to wash, depending on factory orders. Comparing the costs and logistics of washing versus dry grading, it is noted that washing is slower and might necessitate specific conditions, but dry grading can be done faster. Staff requirements remain similar for both processes. - **Miscellaneous Discussions**: Other topics include logistical details about equipment used in operations, with conversation briefly mentioning ropes and tarp handling for transportation. Additionally, there are remarks about the quality of red potatoes used for French fries.  

The interview demonstrates an in-depth understanding of farm operations, challenges faced, and strategic choices made to enhance productivity and manage resources effectively at Jensen Farms. Farm Operations and Crop Types: Jensen Farms, located in Finn Castle, covers approximately 5,000 acres and cultivates a variety of crops including potatoes, sugar beets, canola, silage corn, grain corn, and wheat. Previously involved in sweet corn production, the farm discontinued it due to labor intensity and logistical challenges associated with direct sales and distribution. Crop Performance and Management: The farm has observed favorable yields this year across its various crops. Silage corn yields were reported to be around 25 tons per acre, contributing positively to local feedlots despite logistic complexities. Roundup-resistant corn has helped manage weed control efficiently. Grain corn yields surpassed regional averages, performing at approximately 180 bushels per acre. Canola yields were good, with a preference for swathing to aid uniform drying. The management strategy also involves selecting varieties for shell resistance due to local wind conditions. Sugar Beets and Wheat Production: Sugar beets yielded around 38 tons per acre this year, above the average yield of 30 tons. Sugar content was lower than the factory average, illustrating a trade-off between yield and sugar concentration. Wheat yields were slightly above average with different varieties cultivated, such as hard red spring and durum wheat. Straight cutting is preferred for wheat harvesting as it offers faster operations, utilizing a 45-foot header combine. Potato Cultivation and Soil Management: Potato yields were considered satisfactory, typically ranging from 16 to 20 tons per acre. Early potatoes yield less than those harvested later, emphasizing the importance of timing in harvest operations for better yields. Efforts to prevent wind erosion include post-harvest cover crops like oats. Land characteristics vary from sandy to heavier soils, with measures in place to handle soil differences, such as speed discing with oats for ground leveling. Interview Background: The interviewee highlighted their background from Montana, indicating familiarity with diverse soil types similar to those they manage at Jensen Farms. The conversation reflects a well-rounded approach to crop management, adapting to local environmental conditions and market demands.    

Join our host David Woodruff as he interviews retired custom harvester Dave Hermesch.