Within Tolerance

Follow Within Tolerance
Share on
Copy link to clipboard

Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!

Within Tolerance


    • May 30, 2025 LATEST EPISODE
    • every other week NEW EPISODES
    • 1h 31m AVG DURATION
    • 259 EPISODES

    Ivy Insights

    The Within Tolerance podcast is an extraordinary show that showcases the immense effort and passion put in by host Dylan into each episode. What truly sets this podcast apart is the exceptional quality of the guests, stories, and insights shared. Dylan has a knack for finding guests who genuinely care about making a positive impact in the machinist space, resulting in engaging conversations and valuable insights that can only come from a true practitioner. The actionable tips provided throughout the episodes make it a must-listen for machinists looking to improve their craft.

    One of the best aspects of this podcast is the selection of guests. Dylan goes above and beyond to find individuals with extensive knowledge and expertise in various areas related to machining. These guests not only share their experiences but also provide practical advice that listeners can implement in their own work. The free-flowing conversations allow for a deeper exchange of ideas between host and guest, creating an enriching listening experience.

    Another standout aspect of The Within Tolerance podcast is its real-world perspective on work and the challenges faced by machinists. As small business owners themselves, Dylan and his guests offer valuable insights into entrepreneurship, juggling day jobs with side hustles, and overcoming obstacles in the machining industry. This relatability makes the podcast highly engaging and relevant to both newcomers and seasoned professionals.

    While there aren't many negative aspects to highlight about this podcast, some listeners may find it lacking in certain technical details or advanced topics. However, it's important to note that this podcast aims to cater to a wide range of audiences, including those new to machining. Therefore, it strikes a balance between providing accessible content for beginners while still delivering valuable insights for more experienced listeners.

    In conclusion, The Within Tolerance podcast is a genuine and value-packed resource for machinists seeking knowledge, inspiration, and practical tips. With its engaging conversations, relatable stories, actionable advice, and diverse range of expert guests, this podcast is a standout in the machining community. Dylan's dedication to creating high-quality episodes that resonate with listeners is evident, making it a must-listen for anyone interested in CNC work, entrepreneurship, or simply enjoying an insightful and entertaining podcast.



    Search for episodes from Within Tolerance with a specific topic:

    Latest episodes from Within Tolerance

    Within Tolerance Episode 257 - Breeding MAMs with Justin and Zap

    Play Episode Listen Later May 30, 2025 132:40


    This week, Justin Gray shares exciting updates about Toolpath Labs' new tool recommendation engine and their partnership with Kennametal, while Zap details his frustrating shop power saga and van towing misadventures. We explore the concept of "technical debt" in both software and machine shops, discuss whether location matters when starting a machine business, and debate the merits of various CAM systems. The conversation covers everything from managing customer-supplied materials and appropriate scrap rates to essential non-machining tools for the shop, with each of us offering practical CAM, metrology, and business tips from our experiences. Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or ⁠https://www.toolpath.com/⁠Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 256 - Rebecca Wolfinger of Mil-Spec Manufacturing

    Play Episode Listen Later May 23, 2025 72:31


    From culinary chef to machine shop owner, Rebecca Wolfinger joins me to share her remarkable manufacturing journey. As co-owner of Mil-Spec Manufacturing, Rebecca discusses building a veteran-owned manufacturing business from the ground up, acquiring their first Haas VF4 for just $10,000, and their recent expansion with a Tormach 1500MX robot cell. She describes her experience navigating the machining industry as a woman, her creative WWII-themed rebranding strategy, and how culinary skills translated surprisingly well to lean manufacturing practices. Rebecca also offers candid advice on effective LinkedIn marketing, work-life balance, and the importance of learning every aspect of the business to ensure its longevity.Check out Rebecca's IG @rebecca.wolfinger and @milspecmanufacturingMil-Spec Shop Tour - https://youtu.be/TV6RfVZYX-sMil-Spec Rebrand Video - https://youtu.be/60e8bgfELUY-----------------------------------------Help support the podcast ⁠www.patreon.com/withintolerancepodcast⁠

    Within Tolerance Episode 255 - Baby Proteum with Zap

    Play Episode Listen Later May 9, 2025 131:56


    In this episode, I catch up with Zap after my paternity leave to discuss our recent experiences. Zap shares updates on his whirlwind travels across the country, shop move complications, dental health revelations, and his work on a high-precision linear motor machine. I talk about my new journey into fatherhood, the emotional rollercoaster of the newborn phase, and balancing life. We dive into technical topics like HyperMill automation scripts, Fusion configurations, and optimizing tool libraries. We answer listener questions about time management challenges, machinist education needs, coolant temperature effects on part tolerance, and share our candid thoughts on tool manufacturers' websites. Plus, we discuss how AI tools are changing shop workflow and documentation.Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 254 - Zap and Justin Gray

    Play Episode Listen Later Apr 25, 2025 135:33


    In this episode, I catch up with Zap and Justin Gray to discuss recent developments in our respective worlds. We dive into tool libraries, machine shop organization, and the challenges of running growing businesses. Justin shares insights from Toolpath Labs' recent company gathering and their progress with AI-driven CAM automation. Zap updates us on his consulting work, travel schedule, and his move into a new 4,000 sq ft shop space and acquiring essential equipment. We also explore topics like proper chip management, metrology tips, and the importance of maintaining professional standards in business relationships. Plus, we discuss the value of hands-on experience in machining and ways to bring more youth into manufacturing.Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 253 - Employees are Tough with Easton Bednarek

    Play Episode Listen Later Mar 28, 2025 106:07


    Easton from Moria Manufacturing returns to share updates and challenges since his last visit. We discuss the rapid expansion, new machines like the SC 300, struggles with employee training, and the unexpected costs of scaling up. Easton provides an in-depth look at how they've optimized their turning operations and shares the invaluable lessons learned from a recent fire incident and transitioning from oil to coolant.Check out Easton's IG @moria_manufacturing-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 252 - ABC: Always Be Changing with Zap

    Play Episode Listen Later Mar 21, 2025 90:51


    This week, Zap updates us on several challenges - his search for a new shop space, ongoing van saga, and dealing with a particularly frustrating customer situation. Meanwhile, I discuss my recent HyperMill software purchase and share thoughts on tool organization in Fusion 360. We also dive into standardizing workflows for small shops and the importance of proper thread gauges. Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 251 - Phil Linscheid

    Play Episode Listen Later Mar 14, 2025 111:08


    In this episode, I speak with Phil Linscheid, Director of Manufacturing at Hamilton Company, about his journey through the manufacturing industry. Starting as a young manager at Haas Automation to now overseeing a large medical device manufacturing operation, Phil shares insights on managing people, implementing automation, and balancing technical expertise with leadership. He discusses his approach to hiring, developing talent, and the challenges of staying current with rapidly evolving manufacturing technologies, while emphasizing the importance of character over technical expertise in building successful teams. Check out Phil's IG @phillinscheidand contact him at phil@sendcutsend.com-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 250 - Prepping for the Future with Zap

    Play Episode Listen Later Mar 7, 2025 96:59


    Zap joins me this week to discuss recent travels, re-establishing stability, and the importance of relationships in business. We share updates on new projects, machine purchases, and the integration of automation in machining. Plus, we delve into personal health routines and navigating the complexities of business investments and accounts receivable. It's been a busy and transformative period, both professionally and personally!Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 249 - Pete Oxenham of Chatter and Toolpath

    Play Episode Listen Later Feb 21, 2025 67:50


    I'm happy to welcome back Pete Oxenham, founder of Chatter and Head of Product for Toolpath, for an in-depth discussion on his recent journey. We delve into Pete's decision to sell his machine shop to focus entirely on Chatter, the challenges he faced in finding a suitable buyer, and the emotional roller coaster of letting go of a business he built from scratch. Pete also opens up about joining the Toolpath team, transitioning from a solo operator to working within a larger organization, and the ups and downs of collaboration. We explore the future of Chatter within Toolpath, upcoming software features, and the ongoing integration process. Plus, Pete shares his perspective on work-life balance, his most valuable tools, and the exciting possibilities for machine shop automation.Check out Pete's IG @pt.oxAnd Chatter's @chatter.dev And Toolpath's @toolpathlabs -----------------------------------------Help support the podcast at the link in bio#instamachinist #withintolerancepodcast #chatter #toolpath

    Within Tolerance Episode 248 - Burning Money with Zap

    Play Episode Listen Later Feb 14, 2025 116:40


    Zap joins me this week to discuss recent travels, acquiring Esprit software, and moving the shop. We share stories about challenging customer interactions, machine crashes, and optimizing workflows with ChatGPT. We also explore work-life balance, 3D surfacing in Fusion, and mill-turn machine preferences.Check out Zap's IG @zap.consulting-----------------------------------------Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 247 - Joseph Pizzoferrato of Heidenhain

    Play Episode Listen Later Feb 7, 2025 96:10


    This week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experiences with Mazak training, Mastercam, and delve into Heidenhain controls. Joe shares insights on tool radius errors, macro programming, and new TNC 7 features. He also discusses the importance of collision protection, process monitoring, and tips for optimizing five-axis machines. ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 246 - Crashtastic with Zap

    Play Episode Listen Later Jan 31, 2025 158:19


    Zap joins me this week to kick off the first in-person episode of 2025. We dive into Zap's recent travels and adventures, including a trip to another country, getting a head tattoo, and dealing with various machining and business challenges. We discuss the nuances of tool libraries, the importance of five-axis machining, and the comparative merits of OEM versus third-party automation solutions. We also touch on personal growth goals, balancing work and life, and the latest purchases that have made a difference in our workflows. Additionally, we share our experience with CAM software, the benefits of new shop equipment, and planning for a more stable and efficient year ahead. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 245 - NS Precision Inc

    Play Episode Listen Later Jan 17, 2025 108:44


    Nick and Skylar Squillace of NS Precision Inc join me this week to discuss their journey from hobbyists to successful shop owners. We talk about their transition into motorsports, overcoming the challenges of running a small machining company, and the crucial steps they've taken to streamline operations. Learn about their experiences with the Haeberle Plus K, methods for improving documentation and onboarding new employees, as well as their future plans for growth. Check out NS Precision's IG @nsprecisioninc ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 244 - Simon and Zap-funkel

    Play Episode Listen Later Jan 10, 2025 86:38


    This week I'm joined by Zap and Simon from Freddy who are both together in the UK. Chris shares details of his whirlwind trip, including a new head tattoo and training Amish machinists on advanced machinery. Simon updates us on exciting solar panel projects and the latest custom Freddy machines, from minion-themed to high-tech Rolls-Royce designs. We also discuss balancing work and personal life, upcoming leadership goals, and some fun personal projects. Check out Zap's IG @zap.consulting and Freddy's IG @freddyproductsltd ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 243 - Jim Belosic of SendCutSend

    Play Episode Listen Later Dec 20, 2024 95:55


    This week I chat with Jim Belosic, CEO and founder of SendCutSend. We dive into Jim's background, from his artistic beginnings creating custom pancakes for his daughter to running a software company, Pancake Laboratories. Jim shares how his passion for cars and fabrication led to the birth of SendCutSend, an on-demand sheet metal manufacturing service. We explore the company's rapid growth, the challenges of scaling operations, the valuable lessons learned along the way, and the importance of a strong company culture. Jim also discusses their efforts to balance quick-turn work while maintaining high-quality standards, and touches on future plans for SendCutSend.  Check out SendCutSend's IG @sendcutsend ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 242 - Eric Larson of Clear Irons

    Play Episode Listen Later Dec 16, 2024 194:49


    In this episode, I'm joined by Eric Larson from Clear Irons. We dive deep into his journey as a machinist and industrial designer based in Chicago. Eric delves into the origins of Clear Irons, his educational background in industrial design and metalsmithing, and the evolution of his business. We discuss the challenges and triumphs of managing a live-work space, transitioning into a commercial property, and navigating the integration of new machinery. Eric shares insights on using 5-axis machines, prototyping, working with injection molds, and explains the learning curve from Haas to Okuma machines. We also touch on lean practices, the importance of staying organized, embracing automation, and his perspective on future business growth. Check out Eric's IG @clearirons ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 241 - I Am Thankful with Zap

    Play Episode Listen Later Dec 6, 2024 116:56


    Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful supportive #Instamachinist community. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 240 - Roast My Shop with Justin Gray

    Play Episode Listen Later Nov 8, 2024 74:08


    Justin Gray from Toolpath Labs joins me this week on the podcast. We delve into Justin's week-long internship at Proteum Machining, touching on topics like the camaraderie in small shops, tool calibration, and optimizing CNC processes. Justin critiques our workflow and offers practical advice on improving shop efficiency and safety. Learn about his experiences with e-bikes, surprises in machining, and the exciting future features of Toolpath. Plus, we banter about favorite machines, coding intricacies, and the welcoming nature of the machining community. Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 239 - Calibration Cubes and Tool Libraries

    Play Episode Listen Later Nov 2, 2024 110:25


    Zap joins me this week live in the studio as we dive into our recent experiences and challenges in the machining world. Zap discusses his non-stop travel schedules, including trips to Maryland and California. We talk about fixturing challenges in different materials, the balance of setting proper boundaries, and our continuous journey in achieving optimal machining processes. I recount the hurdles faced while integrating the new U500 machine, highlighting some unexpected setbacks and the incremental improvements over various Speedio generations. We also cover practical advice on anodizing prep, the importance of material stresses and proper fixturing, and the benefits of our new plastics annealing oven. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 238 - New Machines and Post IMTS Recovery

    Play Episode Listen Later Oct 25, 2024 143:43


    Zap and I catch up post IMTS and talk about troubleshooting on-the-road machining issues, the challenge of constant travel, and Zap offers a behind-the-scenes look at teardown strategies post-trade show. Meanwhile, I talk about the sale of our S700 and preparing for the U500's arrival, experiments in annealing plastic, and dealing with customers. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 227 - Juan March of Jax Precision

    Play Episode Listen Later Oct 11, 2024 71:55


    This week I welcome back Juan March from Jax Precision to discuss the monumental changes in his shop over the last two years. We dive into the challenges of equipment reliability, the pursuit of AS9100 certification, and the implementation of the Infab ERP system tailored for high-mix, low-volume production. We also explore the intricacies of managing logistics and maintaining productivity during a move to a spacious new facility. Check out Juan's IG @jaxmfg   -----------------------------------------  Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 236 - Jamie Underwood

    Play Episode Listen Later Sep 27, 2024 73:18


    In this episode of Within Tolerance, I sit down with Jamie Underwood from Hadrian to talk about their exponential growth, changes in job roles, and how the company is handling challenges such as in-process inspection and automation. Jamie shares insights on leadership, training new employees, and how automation is changing the role of machinists. We also delve into the personal side of machining, discussing mental health, burnout, and the importance of work-life integration.  ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 235 - IMTS 2024 Special Episode

    Play Episode Listen Later Sep 20, 2024 172:17


    IMTS 2024 is a wrap and I was lucky enough to be able to record every day while there! Join Zap and I as we catch up every morning and are joined by a crew of past and future guests from the show. Big thanks to Chris Zappettini, Graham Francis, Al Whatmough, Jeff Tiedeken, Austin Roche, Yuto Matsuura, Jay Pierson, Andrew Henry, John Saunders, and James Meyette for joining me! An equally big thanks to the Toolpath team for hosting us, and the DSI team for outfitting the booth. Check out: Zap's IG @zap.consulting Graham's IG @lightsout.mfg Al's IG @al.whatmough Jeff's IG @yetiman01 Austin's IG @armachineman Jay's IG @pierson_workholding Andrew's IG @henryholsters John's IG @saundersmachineworks James' IG @cncappsjames Toolpath's IG @toolpathlabs ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 234 - Show Prep and Machine Testing

    Play Episode Listen Later Sep 7, 2024 135:24


    Zap joins me this week to discuss his recent complex probing project in Ohio and his travels to Nevada. We delve into the technical intricacies of machining macros, troubleshooting probing issues, and tips for maintaining clean coolant. Zap shares his expertise on achieving tight tolerances, managing work and travel, and fostering team dynamics. Additionally, I recount my hands-on experience testing the U500 machine, highlighting its performance, work envelope, and controls. We also offer practical advice for maximizing efficiency and effectively preparing for IMTS.  Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 233 - Justin Gray of Toolpath Labs

    Play Episode Listen Later Aug 23, 2024 84:46


    In this episode, I sit down with Justin Gray, CTO of Toolpath Labs, to discuss his fascinating journey from NASA to leading an AI-driven CAM automation startup. We delve into Toolpath Labs' mission to enhance manufacturing efficiency, the challenges of transitioning from traditional roles, and the complexities of coding machining strategies. Justin shares his experiences with automation technologies, the potential of AI in machining, and valuable lessons from industry precedents. Plus, get a behind-the-scenes look at the development of their estimating product and a fun story about a dog bed in their shop! Check out Justin's IG @justinsgray and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 232 - The IMTS Ramp Up

    Play Episode Listen Later Aug 16, 2024 148:18


    In this episode, I catch up with Zap, discussing everything from hiring new team members to tackling complex machining projects. We dive into a unique e-bike project and explore advanced machining setups, Vero-S systems, and the importance of customer relationships. We also talk about dealing with YouTube machining trends, and the challenges of using both old and new equipment. From essential deburring tips to managing shop rust and insights for IMTS attendees, this episode is packed with practical advice and industry anecdotes. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 231 - Jarrett Morgan of Possum Solutions

    Play Episode Listen Later Aug 2, 2024 111:54


    In this episode, I interview Jarrett Morgan of Possum Solutions about his unique journey from Steadicam operator to running a business creating custom cinema camera accessories. Jarrett shares his evolution, offering insights into the intricacies of running a machining business while having another job. We also discuss the influence of streaming services on the film/media industry, humorous and instructive machine maintenance anecdotes, and Jarrett's quest for organization. Check out Jarrett's IG @possumsolutions ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 230 - Live in the Studio Vol 2

    Play Episode Listen Later Jul 26, 2024 123:39


    In this episode, Chris and I delve into our latest projects and experiences from the past weeks, including Chris's extensive travels tackling various machining challenges across multiple states. We cover topics like material shortages, fusion design, and complex surfacing projects for knife handles. We also discuss the nuances of machine tool programming, organizing tool cribs, and having extra hands in the workshop. Additionally, we explore workflows, tool setups, and balancing quick turnarounds with quality, highlighting stories and insights on maintaining efficiency, flexibility, and creativity in CNC machining. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 229 - Proteum's First "Intern" w/ Ethan Patane

    Play Episode Listen Later Jul 5, 2024 86:22


    Ethan and I catch up after his week at Proteum as our first "intern"! We talk about projects he accomplished, things he learned, and ways Proteum can get better. We talk about the RIT Formula SAE team's recent victory and lessons gained over the years. Check out Ethan's IG @e.patane515 ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 228 - Hiring Joys and Delay Woes

    Play Episode Listen Later Jun 21, 2024 95:36


    In this episode of Within Tolerance, Zap and I dive deep into our latest machining projects, touching on everything from material shortages to software complications. We investigate the real potential of AI in automating tasks in machining and weigh the hype against the reality. Additionally, we discuss managing diverse machinist personalities and provide insights on employee management and onboarding. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 227 - Justin Brouillette of PDX CNC

    Play Episode Listen Later Jun 14, 2024 102:33


    This week I am joined by Justin Brouillette from PDXCNC to explore his journey from architecture school to running Portland CNC. We discuss the challenges in custom furniture making, delve into CNC router specifics, and highlight standout features. Justin shares his approach to product development and the role of 3D printing in industrial products. He also discusses his unique strategies for marketing CNC accessories, including the use of ChatGPT. (This description brought to you in part by ChatGPT - Dylan) Check out Justin's IG @pdxcnc ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 226 - Catching Up with Chris Zappettini

    Play Episode Listen Later May 31, 2024 99:39


    In this episode, Chris and I delve into our latest projects and experiences in the last couple weeks. Chris recounts a problematic project involving heat-treated 4140 steel in Delaware and the trials of Camplete for Mill Turns. I talk about updates on the shop's air system improvements and a potential new CMM purchase, emphasizing the ever-evolving nature of manufacturing technology. We also chat about tool longevity, efficient CNC machining, and the advantages and pitfalls of interchangeable tool systems. We also discuss strategies for preventing burnout and achieving work-life balance. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 225 - Al Whatmough of Toolpath Labs

    Play Episode Listen Later May 17, 2024 60:37


    I am incredibly excited to have Al Whatmough back this week to discuss his recent move over to Toolpath Labs as CEO! Al and I talk about making the decision to leave Autodesk, how to successfully enter a new team, improving machinist productivity, and more! Check out Al's IG @al.whatmough and Toolpath Labs @toolpathlabs or https://www.toolpath.com/ ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 224 - Proteum Podcast Studio with Chris Zappettini

    Play Episode Listen Later May 1, 2024 119:59


    Chris joins me this week to talk shop, answer your questions and all from the new Proteum Podcast Studio! We share updates on work progress, shop layout enhancements, equipment acquisitions, and the cost-effectiveness of machining tools. We chat about best and worst customer experiences, dealing with stress, and more! Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 223 - Nushrat Ahmed

    Play Episode Listen Later Apr 22, 2024 53:54


    This week I'm joined by Nushrat Ahmed. Nush shares her journey into manufacturing, emphasizing continuous learning, finding her network, and perseverance. She discusses career progression, education in the industry, and addresses diversity challenges, especially for women. Nush also explores strategies for success, recommends podcasts, and reflects on personal growth through activities like crocheting. Don't miss her inspiring story and valuable insights. Check out Nush's IG @nushratah ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 222 - Working Like Maniacs with Jason Peterson and Chris Zappettini

    Play Episode Listen Later Apr 12, 2024 169:00


    Jason and Chris are back this week! Chris talks about working like a mad man to finish up a project, visiting me, and his current trip to LA. Jason shares his funding journey, new X2 products, and new machinery. We all chat about motivating people, effective planning, 3d printing and more! Check out Zap's IG @zap.consulting and Jason's IG @jason_x2devgroup ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 221 - Zach Smith of Hour Precision

    Play Episode Listen Later Apr 2, 2024 60:24


    Zach is back this week and we chat all about fixing Kerns, adding a swiss lathe to his shop, and all the changes his business has gone through since the last time on the show. Listen in to hear the incredible modifications and fixes Zach has done to his machines, and hear how this skill scored him a job. Check out Zach's IG @zachsmiami ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 220 - Arda Cards

    Play Episode Listen Later Mar 21, 2024 82:29


    This week I'm joined by Uriel and Kyle from Arda Cards! Any of my listeners who have been following along Uriel and Austere Manufacturing's journey will know of his application of lean principles to optimize his business. In this effort he uses Kanban cards, and this lead to him developing Arda Cards with Kyle. We chat about lean principles, ordering headaches, and how Arda has made Kanban cards easy. Check out Arda Cards IG @arda.cards Check out Austere's IG @austere_manufacturing ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 219 - One Door Closes, Another Opens with Chris Zappettini

    Play Episode Listen Later Mar 13, 2024 95:14


    Chris joins me this week to catch up on a whirlwind of a past couple weeks! Chris talks about success with lathe probing, and a change of coasts. I talk all things Hermle C250 and new shop. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 218 - Graham Francis of Lights Out MFG

    Play Episode Listen Later Mar 4, 2024 88:31


    In this episode of Within Tolerance, Graham Francis joins me to discuss Lights Out Mfg. Graham shares his journey from childhood fascination to mechanical engineer, detailing his experiences at King Machine, transitioning to sales, and partnering with Rapid Design Solutions. We delve into their automation solutions for machine shops, including integrating robots for machine tending and specializing in machine loading systems. Graham highlights the role of automation in upskilling employees, previews upcoming projects, and envisions a fully automated system. We explore tool life management, automation preparation, industry challenges, and the trend of automation adoption in machine shops, emphasizing the need for education and promotion within the industry. Rapid Design Solutions first episode here: https://podcasters.spotify.com/pod/show/withintolerance/episodes/Within-Tolerance-Episode-24---Rapid-Design-Solutions-e9fi62 Check out Lights Out MFG's IG @lightsout.mfg ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 217 - James Meyette

    Play Episode Listen Later Feb 26, 2024 123:43


    This week I am joined by everyone's favorite Selway Sr. Apps Engineer, James Meyette alongside Chris Zappettini. James discusses his journey in manufacturing, from machinist to applications engineer, touching on experiences with companies like Cummins, Mori Seiki, and MasterCAM. He also dives into his role at Selway, sharing experiences in applications engineering, customer interactions, and resolving technical issues. We talk about tool measurement systems, the MX330 PC-10's capabilities, equipment selection based on needs, and advice for aspiring machinists, stressing the value of diverse learning and hands-on experience in the dynamic field of machining. Check out James' IG @cncappsjames Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 216 - A Little Loopy with Chris Zappettini

    Play Episode Listen Later Feb 10, 2024 96:31


    Chris talks about his whirlwind last couple weeks wrapping up his shop move and his success with gear hobbing. I share the new machine we bought, talk about my new experience at Hermle training, and thoughts on Heidenhain. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 215 - Jonathan Hornell-Kennedy of Framework Bicycles

    Play Episode Listen Later Feb 2, 2024 76:27


    I am joined by a familiar name with a new company this week. Many of you may recognize Jonathan Hornell-Kennedy from @coreprintpatterns and his previous episode (81), but this week Jonathan is back to talk all about his new company @frameworkbikes . We talk about his path into bike making, carbon fiber filament winding machines, machining frame components, testing them and more! Check out Frameworks' IG @frameworkbikes ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 214 - Movin' On Up with Chris Zappettini

    Play Episode Listen Later Jan 26, 2024 112:41


    This week I have Zap back to give updates, and answer listener questions. Zap gives an update on his personal and work life. He talks about his recent trip to New York where gear hobbing on lathes yielded great results. He emphasizes the value of automation and we share our dream machines. We both discuss marketing strategies and the importance of soft skills. I also dive into the trials of getting the new shop ready to move in. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 213 - Shawn Conour of Conour MFG

    Play Episode Listen Later Jan 19, 2024 101:10


    This episode I am joined by Shawn Conour, the president of Conour MFG. We discuss his company's patented racking arm valve, the machining process involved, and our experiences in the machining industry. We also touch on the challenges of running a machine shop, the exciting projects we're working on, power grid reliability, gun building, tool research, and more! Check out Shawn's Youtube Channel here: https://www.youtube.com/watch?v=uqijBq9JDSo Check out Shawn's IG @Conour_MFG ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 212 - Kenny Urban

    Play Episode Listen Later Jan 12, 2024 51:03


    In this episode, I'm joined by Kenny Urban, the machine shop supervisor at Meyer Tool and Manufacturing. Kenny discusses his passion for getting kids involved in manufacturing and highlights their facility's specialties in cryogenic assemblies. We delve into the benefits of Hurco machines and the importance of programming and CAM software. Kenny also shares his journey into manufacturing. We address listener questions, discuss the challenges of machining titanium, and touch on 5-axis machining. Kenny's research on Torlon and his recommendations for leadership assessments wrap up the conversation. Check out Kenny's IG @patriot_mucheenist ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 211 - Michael Gimbel of Gimbel Automation

    Play Episode Listen Later Jan 5, 2024 73:41


    This episode I have a conversation with Michael Gimbel of Gimbel Automation. Michael shares the journey of his company and how they transitioned from contract manufacturing to engineering consulting and eventually to adding Gimbel Automation. We talk about spindle gripping best practices, solutions for programming them, the product offerings from Gimbel Automation and more! Check out Gimbel's IG @gimbelautomation ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 210 - Keaton Friedman of Swift Universal

    Play Episode Listen Later Dec 21, 2023 97:31


    Recorded earlier this year, the long awaited episode with Keaton from Swift Universal is here! Keaton shares his story, from starting a small shop while attending college all the way up to his recent purchase of a Kern HD. Keaton shares his experience with growing a business, SBIR grants, and more! Check out Swift's IG @swift_universal ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 209 - Forgetting Things to Be a Better Mentor with Ethan Patane

    Play Episode Listen Later Dec 7, 2023 65:23


    Ethan Patane is back this week to talk about a year of mentorship and instruction. Ethan gives me his "Seven Things to Forget" to be a better mentor, we talk about how to bring more people into manufacturing, and things he looks at when evaluating potential employers. Head over to impact.rit.edu/project/40222 to help the RIT FSAE team on their new build! Check out Ethan's IG @e.patane515 ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 208 - Learning When to Say No With Easton Bednarek

    Play Episode Listen Later Nov 27, 2023 171:21


    Easton is back this week to talk about his whirlwind year full of work, machine acquisitions, and adding to the Moria Manufacturing team. Other big news is Proteum found a new shop! I share lessons learned from the search and eventual signing of the lease. Easton and I also talk about dealing with stress, work-life balance, and the mental toll of shop ownership. Check out Easton's IG @moria_manufacturing ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Within Tolerance Episode 207 - Leading Change with Alex Kern and Chris Zappettini

    Play Episode Listen Later Nov 17, 2023 148:04


    Ever struggle to enact change at your company? This month's book club book is for you then! I am joined this week by Alex Kern and Chris Zappettini to discuss "Leading Change" by John Kotter. We all discuss how to start change, successes and failures in changes, and more! Check out Zap's IG @zap.consulting Check out Alex's IG @chiefbub ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

    Claim Within Tolerance

    In order to claim this podcast we'll send an email to with a verification link. Simply click the link and you will be able to edit tags, request a refresh, and other features to take control of your podcast page!

    Claim Cancel