Mastering Rod Building

In this episode of the Mastering Rod Building Podcast, host Bill Falconer is joined by veteran custom rod builder and retired mechanical engineer Mick Danek. With 69 years of rod building experience and six patents from his automotive career, Danek brings a unique perspective to the science of blank performance.The conversation focuses on True Natural Frequency (TNF)—a dynamic measurement of a rod's recovery speed from deflection. Unlike the Common Sense System (CCS), which offers static measurements, TNF gives builders an objective method to evaluate rod performance and sensitivity. Bill and Mick explain how TNF can be measured at home with a smartphone app and explore related topics like flatline oscillation, stiffness-to-weight ratio, and how these factors influence casting accuracy and feel on the water.Whether you're an experienced builder or just getting started, this episode offers valuable insights into how engineering principles can elevate your custom rod designs.

In this episode of Mastering Rod Building, host Bill Falconer sits down with Casey Portier, owner of Voodoo Custom Rods, to trace his journey from frustrated angler to custom rod builder and successful retailer. Casey shares how a disappointing rod purchase sparked his interest in building his own, eventually leading to the creation of Voodoo Rods—a business now known not just for its custom builds but also for its curated inventory of high-end Japanese components like Matagi and Just Ace. The conversation explores the evolution of Voodoo Rods from a boutique operation into a growing online retailer, the importance of keeping inventory in stock, and the logistics of shipping in the rod-building world. Casey also discusses the rise in popularity of beginner rod-building kits and the strong, collaborative community that continues to thrive—particularly among builders on the West Coast. Whether you're a seasoned builder or just starting out, this episode offers insight into the craft, the industry, and the people who drive it.

In this heartfelt episode of Mastering Rod Building, host Bill Falconer welcomes longtime rod building veterans Bob McKamy, Buzz Butters, and Todd Vivian to celebrate the life and legacy of Curt Baker, a beloved figure in the rod building community. The conversation is filled with personal stories and memories that highlight Curt's deep commitment to education, his patient and generous spirit, and his pivotal role in founding the Sun Coast Rod Crafters. The guests also discuss the recent dedication of the Foundation Outdoor Group's education center in Curt's honor, a tribute to his lasting influence. Through touching reflections, they paint a vivid picture of a man whose passion, kindness, and mentorship left a profound mark on both individuals and the craft of rod building.

In this episode of Mastering Rod Building, host Bill Falconer sits down with Carl Schmidt from Fisherman's Landing in San Diego to explore the rich sport fishing culture of Southern California. Carl shares the history of Fisherman's Landing and its reputation for pioneering long-range trips, including an upcoming four-day adventure aboard the Pacific Queen, sponsored by Angler's Resource. The conversation dives into the techniques and tools used in targeting prized species like bluefin and yellowtail tuna, as well as the landing's cutting-edge practices in live bait handling and fish care. Carl also offers a look ahead to the upcoming season, discussing the region's unique fishing opportunities and what anglers can expect on the water.

In this episode of Mastering Rod Building, host Bill Falconer sits down with Mike Lum, the director of fundraising for Friends of Rollo and Captain Rollo's Kids at Sea, a non-profit organization dedicated to giving underprivileged children their first ocean fishing experience. Mike discusses the origins of the charity, which was founded in 1999, and its remarkable success in taking over 150,000 kids fishing, many of whom are introduced to the ocean for the very first time. The conversation explores the life-changing impact these trips have, fostering an appreciation for the ocean and potentially sparking a lifelong interest in angling and conservation. Mike also highlights the significant role custom rod builders play in supporting the organization through donations and raffles. Lastly, Mike shares how listeners can get involved and support the cause through donations and by visiting their website.

In this episode of Mastering Rod Building, host Bill Falconer previews an exciting upcoming rod-building event in Alabama, highlighting the key presenters, vendors, and the amenities that attendees can look forward to.The conversation then shifts to an insightful interview with Dylan Weir and Blaine Kinney of Coastal Worldwide, expert land-based shark fishing guides on the northern Gulf Coast. Dylan and Blaine share their extensive experience in shark angling, offering valuable insights on responsible practices and recounting some of their most memorable catches, including great white sharks. The episode dives into their preferred tackle setups, including rods, reels, leader construction, and circle hook baiting techniques tailored for larger sharks. They also discuss strategies for selecting bait throughout the seasons and tips on using lighter tackle for smaller fish to enhance client engagement. Lastly, Dylan and Blaine talk about the unique guided shark fishing trips offered by Coastal Worldwide and how listeners can book their own unforgettable experience.

In this episode of Mastering Rod Building, host Bill Falconer welcomes Tom and Caroline Lewis, founders of the Kids Can Fish foundation. Caroline, with her father Tom's support, created the foundation to introduce children and young women to the joys of fishing and the outdoors.They discuss their mission to break down barriers to fishing by offering free, fully equipped camps and share inspiring stories, including a young angler with disabilities winning a tournament and another discovering a passion for fishing at a Kids Can Fish camp. The episode also highlights their major fundraising event, the Running of the Bulls Charity Surf Redfish Tournament, and how listeners can get involved to support the cause.

Host Bill Falconer is joined by Bill DePriest and Mike Bohn to discuss the upcoming Pacific Coast Sportfishing Show in Costa Mesa, CA. Taking place March 6-9, 2025, at the Orange County Fair & Event Center, this massive event spans eight buildings and features over 600 exhibitors, including top tackle brands, custom bait makers, boat manufacturers, and more.Beyond the general sportfishing focus, the show also boasts a strong rod-building presence, with major names like Fuji, Batson, and Foundation Outdoor Group attending. The event features rod-building seminars, live demonstrations, and a rod-building contest supporting Warriors on the Water. Attendees can meet top custom rod builders like Jim Trelikes, Doc Ski, and Bill Havens, explore the latest components, and even enter giveaways for world-class rods.With incredible food vendors, live music, and a family-friendly atmosphere, the show offers something for everyone. Tickets are $20 and available at the door or online at sportfishingfestival.com. Active-duty military and children under 12 attend for free. Don't miss this premier West Coast fishing event!

In this episode of Mastering Rod Building, host Bill Falconer welcomes one of the hottest names in professional angling, 2025 Elite Series angler Easton Fothergill. Easton's rapid rise in the fishing world—from high school tournaments in Grand Rapids, Minnesota, to dominating the Opens with two wins and an Angler of the Year title—has positioned him as a top contender on the Elite Series.They dive deep into forward-facing sonar, discussing its evolution, impact on bass behavior, and how it's revolutionized modern tournament fishing. Easton shares his approach to rod setups, including the importance of customization, rod length, power, and reel selection for maximizing performance. He also talks about his journey into rod building, his experiences fishing at Montevallo, and how he refines his gear for an edge over the competition.

Join host Bill Falconer on the Mastering Rod Building Podcast for a deep dive into precision trolling—a technique designed to target fish at exact depths. Inspired by listener interest, Bill invites expert Tom Kirkman, founder of TK Rods and editor of RodMaker Magazine, to break down the essentials of precision trolling. Learn how anglers in the Great Lakes region use specialized rods, crankbaits, and depth control strategies to optimize catches, and why rod speed, spiral wraps, and line counter reels are crucial for success. Tom also shares an invaluable pro tip: swapping out treble hooks for circle hooks to drastically improve strike-to-hookup ratios.Whether you're a veteran rod builder or just curious about this advanced fishing method, this episode delivers insights you won't want to miss. Plus, get a preview of Tom's upcoming seminar at the International Custom Rod Building Expo, where he'll showcase the benefits of spiral wrap rods. Tune in now to gain an edge on your next fishing adventure!

On this episode, Bill Falconer interviews guest Randy "Buzz" Butters, an experienced rod builder and instructor. Buzz covers the topic of ice rod building. Buzz explains how to select the right blank, guides, and components for different ice fishing techniques and target species. Building ice rods requires special techniques to stabilize the blank during wrapping to prevent bending. Buzz has taught thousands of students to build rods over the past 40 years, including through his work with Mud Hole. He discusses the challenges of building ice rods, which are short, thin, and flexible compared to open water rods. Ice rod blanks are made differently than typical tubular blanks, using a solid extrusion process. Buzz shares a DIY tool he developed to hold the blank steady. Other topics covered include guide selection, line choices, safety considerations for ice fishing, and recommendations for pre-built ice rods from manufacturers. Buzz provides detailed, practical advice for those new to ice rod building.

This episode features an interview with Tim Frost, who runs the Line Laboratory website and Youtube channel that provides extensive, objective testing data on fishing lines. Tim started the project during the COVID-19 lockdowns in Australia when he had time to research and test different fishing lines. He was frustrated by the discrepancies between advertised and actual line specifications, so he built his own equipment to meticulously measure and compare line diameter, roundness, breaking strength, and abrasion resistance.The Line Laboratory website now has a wealth of data on braided, monofilament, and fluorocarbon lines from many manufacturers. Tim shares how he developed his testing methods and equipment, and discusses the varied responses he's received from brands when presenting his findings. He explains how the data can help anglers choose the right line for their needs, rather than relying solely on marketing claims. The host, Bill Faulkner, praises the thoroughness and transparency of Tim's work and encourages listeners to support the project by sending in line samples for testing.

This episode introduces Dan O'Kane, the founder of Uncle D's Custom Rods and the non-profit organization Josie's Gift. Dan shares his journey into rod building, starting with buying custom rods as anniversary gifts for his wife. He then met Josie Perea, a young girl battling cancer, and built her a special "Tiny Dancer" custom rod. This inspired Dan to form Josie's Gift, which builds personalized custom rods for children with serious illnesses. Dan provides insights on building durable, kid-friendly rods that cater to their unique preferences. The episode highlights the importance of community support and corporate sponsors that have helped Josie's Gift grow. Dan discusses plans to expand the organization nationally and continue making a meaningful difference in the lives of children and their families through the joy and impact of custom fishing rods.

In this episode of the Mastering Rod Building podcast, Bill Falconer continues his conversation with Amir Azzabi, the founder of Bait Finesse Empire. They discuss the effectiveness of bait finesse systems (BFS) for fishing, including Bill's recent experience using BFS setups on the White River in Arkansas. The duo shares insights on BFS rods and reels, their applications in trout and bass fishing, and how the right rod action and reel tuning can greatly enhance casting accuracy and fish control. They also touch on the importance of specialized BFS gear and Amir's team of experts, like Jimmy and Hunter, who test these products in real-world fishing conditions. Bill and Amir dive into rod length, handle types, guides, and reel setups, offering practical advice for anglers interested in BFS. With a focus on precision and efficiency, this episode is a deep dive into BFS gear and its growing popularity in the U.S.

In this episode of the Mastering Rod Building Podcast, Bill Faulkner interviews Amir Azzabi, founder of Bait Finesse Empire, a tackle shop dedicated to Bait Finesse System (BFS) fishing. They discuss the history and evolution of BFS fishing, which focuses on ultra-light baitcasting with specialized rods and reels. Amir explains how BFS originated in Japan and its growth in the U.S. and Southeast Asia. They dive into the advantages of BFS over spinning setups, including better sensitivity and accuracy, and share tips on choosing the right line, leader, and knots for BFS fishing. The episode highlights BFS's versatility for various species, from bass to saltwater fish, and offers resources for anglers looking to learn more.

On this episode Bill Falconer sits down with Tom Kirkman to discuss The 2025 International Custom Rod Building Exposition. is the premier event for rod builders, taking place February 22-23, 2025 in Winston-Salem, North Carolina. The event features over 30-50 exhibitors showcasing the latest rod building components, equipment, and techniques. Attendees can participate in seminars led by industry experts on topics like guide placement, grip coloring, and more. A highlight is the Rod Maker magazine subscriber reception on Saturday night, which includes giveaways of high-value prizes like rod blanks and equipment. The event is easily accessible, with hotels connected to the convention center, and offers great deals on products for attendees. Whether you're a seasoned rod builder or just getting started, the International Custom Rod Building Exposition is a must-attend event to learn, network, and be inspired.

The episode features an interview with Pietro Moro, the owner and president of Moro Assessoria in Brazil. Pietro shares the history of how he got into rod building, starting at just 9 years old. He discusses the challenges of building a rod building community in Brazil due to a closed economy and limited access to components. Over time, Pietro helped grow the industry by introducing Fuji products and teaching others the craft.Pietro is an accomplished angler who has won numerous tournaments in Brazil. He emphasizes the importance of understanding the local fisheries and techniques to design effective custom rods. Pietro also discusses the development of his F3 custom blanks, which are tailored to Brazilian fishing conditions. Additionally, he shares details about a unique silicone shrimp lure he created.The conversation covers Pietro's experiences visiting Fuji's R&D center in Japan, which he found to be an impressive and innovative facility. Looking to the future, Pietro is excited about advancements in rod building materials and technologies, believing the next few years will bring significant improvements in rod performance and design.

On this episode, Bill interviews Captain Bobby Abruscato. Capt. Bobby is a legendary fisherman and rod builder from the northern Gulf Coast region. Bobby shares his approach to building rods for different fishing applications, such as popping corks, top water fishing, and jigging. He highlights the importance of using high-quality materials and customizing rods to meet the specific needs of his charter clients and his own tournament fishing. Bobby also discusses the benefits of custom-built rods, including the ability to tailor the rod's action and length to specific fishing techniques. He shares his background, including growing up on Dauphin Island and transitioning from college to becoming a full-time fishing guide. Bobby is an accomplished tournament angler, with 19 pro redfish tournament wins and four Alabama inshore trail championships. He discusses his long-term involvement in rod building and his mentorship by the late Jim Ising. Bobby recounts how he developed his passion for fishing as a child and how he eventually became a professional guide, much to his father's initial disapproval. He explains how he met Jim Ising, who became a close friend and mentor, and how this relationship led to Bobby's interest in rod building. Bobby emphasizes his focus on building rods for function rather than form, ensuring they are effective fishing tools. Throughout the conversation, Bobby shares memorable fishing experiences, including a trip with Jim Ising where they caught a 26-pound blackfish, and a charter trip where a client, Butch Theory, outfished the experienced anglers. Bobby emphasizes the value of learning from every fishing experience and the importance of custom-built rods in enhancing fishing performance and overall enjoyment of the sport.

On this episode, Bill Falconer interviews Tom Kirkman with RodMaker Magazine to discuss the topic of rod action, power, and speed, and how to objectively measure and understand these characteristics using the "Common Cents System" developed by Dr. William Hanneman. The system provides a universal, relative scale to compare rod blanks across manufacturers and categories. It involves measuring the weight required to deflect the rod tip a specific distance, which gives the "Effective Rod Number" for power and the "Action Angle" for initial flex. This allows anglers and rod builders to match rods to their preferences and needs, rather than relying on subjective marketing terms. The podcast also discusses how trimming rod blanks affects action and power, and the importance of understanding rod speed and efficiency.

On this episode Bill Falconer interviews Steve Grant, the sales manager at REC-COM Outdoors. They cover the importance of proper equipment maintenance, especially for rods and lines. Steve explains that many line issues customers report are actually caused by problems with the equipment, such as guides not rolling properly or improper knot tying. He shares examples of investigating line failures and tracing them back to user error. They discuss best practices for maintaining rods, including cleaning with Dawn soap, checking guides, and using the right lubricants. Steve recommends changing monofilament line annually and braided line every other year, depending on usage. He also advises proper storage to protect against UV exposure and temperature changes. Overall, the discussion emphasizes the critical role of diligent equipment care in ensuring fishing success, especially for high-stakes tournament fishing.

Bill Falconer interviews James Tannahill, a new rod builder and Marine Corps/law enforcement veteran who has dealt with PTSD. James shares his military and law enforcement background, including his roles and experiences. He discusses the impact of his law enforcement work on his mental health and the development of his PTSD. James describes his journey to seeking help at the VA and discovering rod building as a therapeutic hobby. He explores the resources and support he has found in the rod building community, emphasizing the importance of asking questions and not being intimidated as a new builder. Bill and James both encourage listeners to reach out for support if struggling with PTSD or interested in rod building. James plans to continue building rods and sharing his journey to inspire others.

On this episode, Bill sits down with Chuck and Debbie Brown from Decal Connection. Chuck and Debbie have been long-time supporters of the rod building community, providing high-quality custom decals for rod builders. They purchased the business in 2005 and have since transitioned from water-slide to peel-and-stick decals, which offer faster application and better durability.Decal Connection can produce custom decals in a variety of sizes, colors, and designs to fit rod builders' needs. They emphasize the importance of proper surface preparation, such as applying a coat of finish, to ensure the decals adhere properly. They also provide guidance on sizing logos and artwork to work well on the small surface area of a rod.The Browns are happy to work with customers, even those trying to print their own decals, to help them achieve the best results. They caution against using copyrighted artwork without permission. Overall, Decal Connection is praised for their expertise, customer service, and commitment to supporting the rod building community.

 In this episode, we sit down with Jim "The Dragon Master" Upton, a legendary custom rod builder with a career spanning back to the 1970s. Known for his pioneering work, Upton is the author of "A Guide to Thread Weaving for the Custom Rod Builder" and the inventor of the Wonder Weaver, a revolutionary tool for 360-degree weaving around a rod blank.Upton shares his journey into fishing and rod building, including his innovative contributions to light line marlin fishing and his creation of intricate dragon-themed weaves, such as the iconic "Baby Dragon." He also reflects on his gradual shift away from active rod building and fishing, and discusses his plans for his book and the Wonder Weaver.Throughout the episode, Upton's deep knowledge, technical expertise, and humble approach shine through, solidifying his reputation as a true master of the craft. Don't miss this insightful conversation with a living legend in the rod building community!

In this episode of the Mastering Rod Building Podcast, we explore the journey of Tyler Hass and his father Russell, founders of Check'n Bottom Outfitters in Texas. Since 2017, their high-quality swordfish rods have gained a global following among anglers.Tyler's passion for rod building ignited after catching a 400+ lb swordfish on a cheap rod, inspiring him to create superior rods. Today, Check'n Bottom Rods are renowned for their durability, quality components, and unique custom designs. Tyler emphasizes the use of top-notch materials and excellent customer service.The podcast delves into the specialized techniques and equipment for deep drop swordfish fishing, such as drop rods, float rods, and electric reels. Tyler shares insights on rod design, guide selection, and line/leader setup.A key discussion point is the use of E-glass blanks for swordfish rods, highlighting the importance of balancing backbone and sensitivity. This episode showcases the passion and expertise of Tyler and Check'n Bottom Outfitters, emphasizing their contributions to the swordfish fishing community.

In this episode of the Mastering Rod Building podcast, Vic Cutter delves into the fascinating journey of Fuji, a Japanese company that transitioned from metal stamping to revolutionizing the fishing rod industry with innovative guide and reel seat designs. Founded by competitive distance casters, Fuji's products were crafted to enhance casting performance. Cutter narrates the history of Fuji's introduction to the U.S. market through companies like Lew Childre and Anglers Resource, which eventually led to the emergence of competitors like Pacific Bay. The discussion also explores the impact of cutting-edge technologies, such as forward-facing sonar, on tournament fishing, and examines the evolution of rod-building techniques and materials, including the use of 3D printing

In this episode of the Mastering Rod Building Podcast, we are joined by Mike Hickey, a veteran surf rod builder with over 35 years of experience. Mike takes us through the fascinating evolution of surf fishing gear, reminiscing about the days when homemade rods featured guides held on with electrical tape, and contrasting them with today's advanced setups using modern braided lines. He emphasizes the importance of considering the type of rod and reel a customer intends to use when setting up surf rods. A critical piece of advice Mike offers is the need for builders to experiment with different guide placements. This testing helps to minimize line slapping and control oscillation, ultimately enhancing casting performance.Mike also shares his insights on setting up spinning rods compared to conventional rods, offering techniques to achieve long-distance casting. For beginner rod builders, he suggests starting with simple setups and gradually optimizing them through rigorous field testing. Throughout the discussion, Bill highlights the significant impact braided lines have had on the sport, allowing anglers to catch large fish with modern, lightweight gear. Both hosts take a moment to commend Mike's bakery for its delicious treats, underscoring Mike's practical and straightforward approach to rod building that prioritizes simplicity and extensive testing in real-world conditions.Enjoy the show!

This episode features Tim Johnson with Tim Johnson Gallery and Timmy Grips. Tim's interest in fly fishing began as a child in Arizona. He was taught the basics of casting by his neighbor Eric Shoemaker. After convincing his parents to buy him a fly rod by achieving Eagle Scout status, his passion grew. Tim pursued his passions in art and mental health while guiding and using fly fishing as a therapeutic modality. He helped adolescents on the autism spectrum and veterans with PTSD.As his artwork grew more successful, Tim transitioned to working as a full-time artist in Arizona. He began customizing grips for fishing rods using pyrography, or burning designs into cork, after creating a personalized grip as a gift. His intricate, colorful designs featuring fish and insects became highly sought after. Tim discusses techniques, tools, and honing his skills over thousands of hours of practice.Tim enjoys collaborating with other artists and companies like Orvis. He creates commissioned pieces memorializing specific fish catches, in addition to conservation projects.

This episode of the Mastering Rod Building podcast features Layton Harp from Renzetti discussing new rod building products from Renzetti. They discuss the new Renzetti lathe slide carriage, which allows a rod lathe to slide smoothly along a desktop for easier use. They also mention a new slip clutch pulley that can control the speed of the lathe headstock independently from the motor. Other upcoming products mentioned include a digital speed control box and a multi-rod drying station. The host expresses excitement about Renzetti's renewed focus on rod building tools and can't wait to see future innovations from their engineer Andy Renzetti. Lily Renzetti also joins briefly to discuss Renzetti's commitment to the rod building community.

In this episode of the Mastering Rod Building podcast, Bill takes us on a journey back to his childhood in Texas, where his passion for fishing and rod building first took root during outdoor adventures with his family. He reminisces about the days spent crafting ultralight baitcasting rods and reels, a labor of love aimed at perfecting the art of throwing tiny topwater lures for his father-in-law. Through these experiences, Bill gained invaluable insights into rod performance and the intricate balance between form and function. He shares how the process of building custom rods to address specific fishing challenges has become deeply fulfilling, serving as both a creative outlet and a practical solution to angling dilemmas. Moreover, Bill underscores his commitment to fostering a vibrant rod building community by advocating for knowledge-sharing and encouraging more enthusiasts to join the fold. Tune in as Bill's passion for fishing and rod building shines through, inspiring listeners to embark on their own custom rod building adventures.

In this episode of the Mastering Rod Building Podcast, host Bill Falconer welcomes Roger Seiders, founder and president of Flexcoat, for a conversation about their shared passions for fishing and rod building. Roger, with over 55 years of experience as a custom rod builder, shares his journey into fishing, starting with a memorable encounter with a PICO perch at his granddad's pond. He reminisces about his early fishing adventures in Texas and how a trip to Galveston with a friend sparked his interest in rod building after seeing fishermen with homemade Calcutta fishing rods. From there, Roger details the fascinating history of how the global brands of Flex Coat and YETI were founded and grew into what they are today. Tune in to hear more about Roger's beginnings and his journey in rodbuilding.

Bill Falconer interviews Bill Batson, owner of Batson Enterprises, about his 45-year career in the fishing industry. Batson shares how he got into rod building at age 12 after seeing his father build rods. They discuss Batson's extensive rod collection and the history of companies like Pacific Bay and Woodland, Washington. Batson Enterprises manufactures over 700 rod blanks annually and supports veterans through donations and classes. They discuss favorite Batson blanks, applications like slowpitch jigging rods, and modernizing companies with new tools. Both express optimism about growing the industry through passion and community outreach programs like Find a Rod Builder.

This episode features legendary custom rod builder Jim Trelikes. Jim has over 49 years of experience and is known for techniques like the dragon scale wrap and JTOB designs. He discusses his early years building rods in his father's tackle shop at age 12 and how he developed various techniques over the decades to meet customer needs. Jim and the host reminisce about their fishing experiences in San Diego and the evolution of gear. Jim shares stories of developing new techniques like the olive branch and dragon scale to solve color combination requests. They discuss the influence of West Coast builders on the industry and how Jim's generosity in sharing knowledge has helped many. The host praises Jim's artistic eye and ability to combine elaborate inlays cohesively from butt to tip. Jim emphasizes the importance of finishing work and advises rod builders. The episode concludes with Jim sharing the story of his pet dove Groot and his contributions to the rod building community over 49 years.

Dr. Dylan Kiene, a Ph.D. candidate at the University of South Alabama, discusses his research on southern flounder populations in Alabama. Dylan has recently gotten into rod building and he has dialed in how to make the perfect flounder rod. Dylan's rod building expertise helps target specific species like flounder and Dylan gives great insight on how and why he builds his flounder rods. He recommends light tackle with an emphasis on sensitivity. His tagging studies using acoustic transmitters have provided valuable data on flounder migrations. The population has rebounded due to regulatory changes like size limits and seasonal closures. Dylan emphasizes releasing larger breeder fish to support the fishery. He describes flounder life history, including environmental sex determination. Dylan's otolith studies aim to determine if there are separate flounder contingents with different migration patterns. Angler participation in tagging and data reporting is encouraged to aid fisheries management. Responsible harvesting practices and supporting conservation efforts can help sustain flounder and other important recreational fisheries.

In this episode of the Mastering Rod Building podcast, we sit down with Mary McIntyre Christy, a seasoned custom rod builder with 13 years of experience. As a brand ambassador for Foundation Outdoor Group and American Tackle, Mary brings a wealth of knowledge to the table. She's the founder of decorativestudio.net, your one-stop destination for rod building tools, supplies, lessons, and more.Mary's journey into rod building is unique—introduced to the craft by her husband West, despite never having fished before, she quickly found her passion. Starting with decorative wraps to enhance rod aesthetics, Mary has since mastered all facets of rod building.Tune in as Mary shares her insights into developing thread tension, wrapping techniques, and her innovative approaches to rod design. Discover her step-by-step guides to techniques like Chevron wraps and delve into the creative process behind her stunning rod creations.Don't miss this enlightening conversation with Mary McIntyre Christy, co-founder of the Southern Rod Builders group on Facebook, as we explore the artistry and craftsmanship behind custom rod building.

This podcast episode features Australian software developer David Boyle discussing his programs Visual Wrap and Visual Weave. David shares how he got into rod building and developed the software to aid in intricate thread wrapping and weaving designs. The software allows users to create custom patterns, tweak colors, and view accurate 3D renderings before starting a project. David also invented "wrap sticks" to simplify learning cross-wrapping techniques.David partnered with Mary McIntyre Christie to create the resource website Thread Central, offering the software, pattern libraries, Mary's online courses, and tools. Bill emphasizes the value of collaboration and growing the rod-building community. While David moves to Australia, he remains dedicated to supporting users and innovating new features to push the craft forward. Both speakers express passion for rod building and appreciation for the community.

The podcast discusses whether a beginner can build a fishing rod as good as a factory rod on their first attempt. Tom Kirkman agrees it's possible if the builder has good hand skills and common sense. He emphasizes starting simply with basic equipment like cardboard or wood blocks, thread spools, and brushes. Taking a class can help reduce fear and ensure success.Kirkman advises focusing on functionality over aesthetics when first starting out. Information overload should be avoided. He recommends books by Boyd Pfeiffer and his own guide as good starting resources. Builders should aim to copy an existing rod design or enjoy the process rather than stress over decorative techniques.With practice, most builders can create a rod as good as a factory version within a few tries. Diligence, quality control, and not rushing the process are important. Some days everything goes wrong, so it's okay to take a break from the project. Resources like Rodmaker Magazine provide inspiration for all skill levels. Connecting with local groups offers support. Overall, rod building is an accessible and relaxing hobby for skilled hands.

This episode features Mike Ward from Back Creek Custom Rods and Custom Colored Guides. Mike discusses how he got into fishing and rod building, and how he started experimenting with custom coloring guides in 2021. He explains the difference between anodizing titanium and powder coating stainless steel guides. Anodizing titanium provides a durable color that cannot chip or peel, but the color options are limited. Powder coating allows for a wider range of colors but requires more labor and care. The podcast concludes with information on finding Mike at upcoming events like ICRBE and tips for learning from other builders at rod building gatherings.

This episode of the Mastering Rod Building podcast features Justina "The Juice" Edwards, who has worked at St. Croix Rods for 14 years. Justina is known for her incredibly fast rod-wrapping speed and her ability to teach rod-building to kids. She discusses how she gets kids interested in the craft, starting by having them wrap a single guide. Justina shares that patience is key and that starting the wrap is often the hardest part for newcomers. She recommends upcoming rod-building events, including the International Custom Rod Builders Expo in February and classes in Wisconsin. Justina also fishes and is building a few rods of her own currently. The episode provides useful tips on engaging youth in rod building and the outdoors.

On this episode, Bill Falconer talks with Don Shafar from Backbone Custom Rod Company, discussing the intricate process of custom painting rod blanks and reel seats. Don emphasizes the importance of using high-quality materials, paints and safety precautions to avoid exposure to harmful chemicals. He outlines a convenient process for customers to have their blanks shipped to him for painting, ensuring a seamless and efficient experience. The interview sheds light on the art and craftsmanship of custom rod painting, highlighting the significance of adhering to safety precautions and providing a convenient process for customers to have their blanks painted with precision and care. The conversation dives deep into the process of painting fishing rod blanks and reel seats, emphasizing the need to understand materials and the cleaning process for expensive equipment like water airbrushes and precision HVLP mini guns. Insights on the nuances of painting reel seats are shared, emphasizing the need for priming and allowing sufficient curing time before building the rods. Bill and Don discuss experiences with painting various patterns and designs, stressing the importance of practice and experimentation, especially when painting blanks, and offer advice for troubleshooting potential issues. Lastly, Don Shafar also highlights the importance of patience and thorough preparation, encouraging individuals to conduct tests before painting actual rods. Bill acknowledges the excitement and satisfaction that custom-painted blanks and reel seats can bring to rod builders and customers, highlighting the potential for unique aesthetic effects to captivate enthusiasts. Enjoy the show.

This episode discusses the International Custom Rod Building Exposition (ICRBE), which is considered the "Super Bowl" of custom rod building. Hosted by Tom Kirkman, editor of Rod Maker magazine, the ICRBE has been held annually since 2004 in various locations, but has found its home in Winston-Salem, NC since 2013. Tom discusses the history of the expo, from its origins as a small side event at fly fishing shows to growing into the largest custom rod building event in the world. Key details covered include the strategic location chosen to be centrally located for most US rod builders, timing in late February to avoid conflicts, and world-class facilities. Attendees can see all the top blank manufacturers, component suppliers, learn from expert seminars, and test equipment. It's also become an industry trade show where companies meet. Tom stresses the value of learning from and networking with hundreds of fellow rod builders. Details are provided on tickets, schedules, and the Rod Maker magazine subscriber reception with huge prize giveaways. The 2024 ICRBE will take place February 24-25 in Winston-Salem.

This episode of the Mastering Rod Building features an interview with John Cates, the Director of Operations at Flex Coat. John discusses the history of Flex Coat and how it started making rod building supplies. He talks about some of Flex Coat's most popular products, like their thread coatings, epoxies, and rod wrapping equipment. John also shares stories about how he got involved with Flex Coat and working with the founder Roger Seiders. The interview covers new products from Flex Coat like their DC motors that are more versatile for wrapping and finishing. John offers advice for using Flex Coat's self-adjusting chucks and explains how to easily align rods. He highlights Flex Coat's commitment to customer service and helping any rod builder with problems.

Welcome to Mastering Rod Building, where we dive deep into the world of rod building, from crafting techniques to the business side of the industry. In this episode, host Bill Falconer talks with Jake "Mullet Man" Hutcheson, a social media and content creation expert in the rod building industry. They discuss strategies for leveraging platforms like TikTok, Instagram, Facebook, and YouTube to reach a wider audience, engage potential customers, and drive business growth. They also share personal experiences, success stories, and practical advice for aspiring rod builders looking to harness the power of social media. Join us as we explore the intersection of rod building, digital marketing, and the ever-evolving landscape of social media. Enjoy the show!Show Overview01:00 Meet Jake "Mullet Man" Hutcheson.05:56 Repairing rods is a good skill-building option.13:54 Social media's impact on fishing rod builders.16:33 Social media is powerful for rod builders.24:00 Creating authentic fishing videos for social media.27:05 TikTok algorithms curate personalized content feed.33:37 Custom rod building involves understanding the angler.40:08 Stranger became dear friend; soft spot for veterans.44:13 Kentucky man specializes in catfish fishing rods.51:58 Using phone for content creation is effortless.54:40 Online rod building community connects, supports, thrives.01:02:51 Consistent content release improves algorithm response.01:07:53 Platform's potential for revenue and support.01:13:16 Podcast listeners aware of exciting new wardrobe.01:18:54 Encouraging people to explore rod building resources.01:20:38 Grateful for mentor, inspired by passion and success.

Herb Ladenheim is an expert on striped bass fly fishing and rod building. He grew up fishing in Queens, NY, and got into rod building in his 20s. Though he took breaks from the hobby, he rediscovered it while vacationing in Watch Hill, RI later in life. Herb has extensive experience fishing for stripers from boats and from the shore, including time living on a sailboat in Martha's Vineyard. Some of his early memories include fishing for striped bass as a teenager using sandworms for bait in Little Neck Bay. Herb now builds rods for top anglers like Chico Fernandez and distributes CTS blanks in North America. He shares his expertise on topics like rod actions, line weights, guides, grips, and more for building the ideal striped bass fly rod.To contact Herb Ladenheim email him at hladen@hotmail.com.

This episode of the mastering rod building podcast features Gavin Falk from St. Croix Rods. Join us as Gavin shares his expertise on musky fishing gear and techniques. He discusses the ideal rod lengths, actions, and power for techniques like bucktails, inline spinners, topwaters, and large rubber baits. Gavin also provides recommendations for reels, line, leaders, hooks, and other tackle, as well as offering tips for safely handling and releasing musky. Whether you're a novice or an experienced musky angler, this week's show is a valuable resource for those looking to learn more about effective musky fishing equipment and strategies.

Andy Dear is a pioneer in the rod-building industry who developed many tools, materials, and techniques still used today. In this episode, he discusses the origins of carbon fiber grips, exotic cork materials, and epoxy finishes like Thread Master and Gen 4. Andy continues to worked with formulators to develop purpose-built rod-building products instead of repackaging materials originally designed for other purposes. Andy discusses collaborating with other innovators and sharing knowledge to advance the craft. Andy continues to develop new rod building products today under the Axis Outdoor Brand, including a brand new next generation color preserver that will be released around the same date as this podcast. Andy and his products can be found at Axis Outdoor Company.

In this episode, Chiara Sonzogni, who transitioned from the oil and gas sector to join AB1 Tackle, dives deep into the company's innovative approach to high-performance fishing products. AB1 revolutionizes fishing gear by integrating advanced materials such as titanium and carbon fiber, initially used in the oil and gas industry, ensuring unmatched corrosion resistance, durability, and lightweight performance.Bill and Chiara explore the extensive customization opportunities that AB1 offers, emphasizing the aesthetic appeal and functional design in custom rod building. They touch on trends like anodizing and laser engraving, underscoring the unique, high-end look achieved through anodized and powder-coated guides. A significant portion of the discussion highlights the in-house production of AB1's components, ensuring quality and performance, particularly the redesigned roller guides with innovative floating feet technology.Delving into specifics, the duo discusses the various roller guides and reel seats designed to harmonize, providing smooth, consistent action. The conversation covers the intricacies of material suitability for different rod classes and the seamless blend of strength, flexibility, and lightness in carbon fiber and titanium components. They emphasize the practical benefits these materials bring, such as reduced weight and enhanced corrosion resistance.The episode also shines a spotlight on AB1's pioneering work in creating durable, lightweight fishing butts and other components, including the unique features of their carbon fiber reel seats and the engineering marvel behind their redesigned rod holder. Overall, AB1 is portrayed as a trailblazer in providing high-quality, specialized rod components for discerning stand-up and offshore anglers, offering a blend of style, performance, and durability.

In this insightful episode, listeners dive deep into the world of rod building innovations with the innovative rod builder himself, Rich Forhan. An Air Force veteran with a passion for the craft, Rich shares his journey, which has become a source of inspiration for many, including a fellow rod builder who has meticulously studied Forhan's techniques for two years. The discussion traces back to the fishing origins and techniques of John, who developed his love for the outdoors while growing up in East St. Louis and later on a farm near New Athens, Illinois. He recalls being introduced to fly fishing at a young age by his father and his subsequent immersion into bass fishing. The conversation delves into technical aspects, highlighting the speaker's rod building innovations developed through intense study and practice. These include the proprietary spiral wrap setup and the groundbreaking locking wrap, which have revolutionized both competitive and recreational fishing. Reflecting on the broader impacts in the field, the discussion touches on how questioning traditional approaches has led to significant advancements in rod design and manufacturing. The speaker, drawing parallels from his experiences flying fighter jets, emphasizes efficiency and a form-following-function philosophy in rod building.The discussion rounds out with some thought-provoking insights into the mechanics behind rod failure, emphasizing the significance of understanding rod design physics. It also honors the lasting legacy of figures like Kirkman and Rich Forhan in the industry, highlighting their emphasis on practicality over aesthetics and their forward-looking views on the role of materials science in future innovations.The episode closes with contemplative reflections on the future of bass fishing, the evolution of gear, and potential upcoming innovations. It underscores the importance of shared knowledge, with a heartfelt acknowledgment of Rich Forhan's contributions to the fishing community and the broader industry. Rich's passion for fishing, his successful transition from hobbyist to entrepreneur, and his encouraging words for aspiring enthusiasts, encapsulate a narrative of dedication and the continual pursuit of innovation. Listeners are also given a chance to further support and delve deeper into Rich's journey through his book, "Magic Wands and Legacy."

In this podcast episode, host Bill Falconer is joined by Vic Cutter, a legendary figure in the rod-building industry. Cutter's rod-building career spans several influential companies, including Fenwick, Pure Fishing, and Pacific Bay International. His passion for rod building stemmed from a desire to create rods that were not readily available in the market. Cutter emphasizes the importance of quality control and customer service in the rod building industry. His extensive experience and knowledge have contributed significantly to the world of rod building.

Welcome back, avid anglers and rod building enthusiasts, to another exciting episode of Mastering Rod Building! I'm your host, Bill Falconer, and today, we have a true legend in the fishing world joining us. Get ready to be captivated by the wealth of knowledge and experiences shared by the one and only Gary Loomis, the mastermind behind G Loomis and a true pioneer in the industry.In today's episode, we dive into the incredible journey of Gary Loomis, the “rod father of carbon fiber.” From revolutionizing carbon fiber rod blanks to making groundbreaking innovations, Gary's contributions have forever shaped the world of rod building. We'll discuss his role in introducing carbon fiber to an OEM environment when it was not easily accessible and his involvement in designing and manufacturing rod blanks with North Fork Composites and Edge Rods.If you're an angler who's been hooked on fishing and has a deep appreciation for quality fishing rods, this episode is custom-made for you. Join us as we delve into the wonders of the innovative materials, technical advancements, and unforgettable moments Gary Loomis has brought to the fishing world. And remember, if you don't know who Gary Loomis is, you might need to reel back and catch up before joining in on this conversation. So, grab your favorite rod, cast off with us, and let's dive into the captivating world of rod building with the one and only Gary Loomis on Mastering Rod Building!

In this episode, host Bill Falconer welcomes Jason Brunner, the VP of Research and Development at St. Croix Rods, as a guest. The episode delves into the engineering, composition, and manufacturing of fishing rod blanks.Jason Brunner takes us on a fascinating journey into the world of rod manufacturing as we dive deep into the innovative processes and technologies that make St. Croix rods stand out from the rest. From discussing their state-of-the-art factory to exploring the intricacies of rod engineering and composition, we leave no stone unturned in our quest to uncover the secrets behind creating the perfect fishing rod.During our conversation, Jason shares insights into St. Croix's revolutionary changes to their manufacturing process, including ground-breaking advancements such as IPC and ART. We also explore the importance of quality control and attention to detail, as St. Croix goes above and beyond to ensure their rods meet the highest standards.But that's not all! We also delve into the fascinating world of curing processes and how they impact the overall performance of the rods. Jason unveils St. Croix's meticulous approach to crafting each handle and reel seat, ensuring a seamless transition and ergonomic design.As we navigate through this intriguing discussion, you'll discover St. Croix's deep commitment to quality and craftsmanship, which sets them apart as leaders in the industry. We'll also touch on the exciting collaboration between St. Croix Rods and rod geeks, providing custom rod builders with access to St. Croix Rod blanks through a cutting-edge facility in Mexico.So, whether you're a seasoned rod builder or simply curious about the art and science behind creating exceptional fishing rods, this episode is a must-listen. Get ready to be inspired and educated as we embark on this rod-building adventure with Jason Brunner and St. Croix rods. Let's dive in!

On this episode, we talk with Aaron Lowe. Aaron is the North American director of sales for Anglers Resource, the exclusive distributor for Fuji Products in North America and now AB1 products in North America. This is another new product showcase that is a game changer and a significant innovation in reel seat design and technology. Plus, we talk about the new Titanium Carbon Hybrid Series Reel seats or the FUJI TCH real seats.