Pepperl+Fuchs Plugged-In: Product Reveal

Choosing between 24 V or 48 V motorized drive rollers (MDRs) for your conveyor system is all about matching the solution to your needs. The 24 V option is safer, quieter, and more energy-efficient, making it ideal for smaller setups and simpler wiring. In contrast, 48 V rollers deliver greater power and are ideal for moving heavy materials, speeding up operations, or handling longer conveyor setups due to minimal power loss over distance. Think of 48 V rollers as the heavy-duty workhorses of conveyor motors—designed for demanding applications or future upgrades. Ultimately, the right choice depends on your specific requirements: load capacity, speed, conveyor length, safety considerations, and your existing equipment setup. See omnystudio.com/listener for privacy information.

Floor-based navigation has long been the ideal choice for automated guided vehicles (AGVs) moving around in a warehouse. Position guided vision (PGV) is a proven camera-based track guidance sensor that provides unmatched resolution and accuracy on a variety of targets including colored lanes, 2-D Data Matrix code tapes, and Data Matrix code tags. This unique solution is now available in two brand new protocol options that are perfect for the AGV market: EtherCAT and TCP/IP. In today’s episode, we will introduce these options and discuss the benefits each can offer for navigation and positioning. View the links below to learn more about the PGV: PGV – Automated Guided Vehicle Control AGV How to Use the PGV for Robot Guidance See omnystudio.com/listener for privacy information.

Ultrasonic sensors have many powerful features, making them an invaluable tool for automation professionals. They reliably detect objects of any color, have a large sensing range, and detect objects largely independent of the surface structure. The USi-industry and USi-safety go one step further, introducing new behaviors to the ultrasonic sound pulse shape, while also enabling use in applications with extreme mounting constraints and safety implications up to Category 3, Performance Level d.See omnystudio.com/listener for privacy information.

Sensing and control technology for mobile, agricultural, and industrial equipment of all types has developed considerably over time. For the reliable operation of a vehicle or piece of equipment, it is critical that the signal from a sensor actually reflects the condition the sensor is monitoring. Pepperl+Fuchs has recently launched a family of positive indication sensors designed for the harsh environmental conditions of vehicles and equipment used in the mobile equipment industry. These sensors are unique in the industry, offering an extremely durable and vibration-resistant design, a degree of protection of up to IP69K, as well as E1 approval for mobile machines and vehicles. These sensors are the only ones in the industry that allow a controller to detect a faulty sensor or cable malfunction based on a real input signal.See omnystudio.com/listener for privacy information.

Join Helge Hornis and Cory Ockunzzi as they discuss the new Inertial Measurement Unit (IMU) with CANopen interface. This sensor is an addition to the IMU with J1939 interface. Helge and Cory will also explore the differences between dynamic applications that require an IMU and static applications where an inclination sensor can be used. See omnystudio.com/listener for privacy information.

Active Shielding is an innovative technology by Pepperl+Fuchs that makes no compromises. Extended range inductive sensors are much more sensitive to installation conditions, causing the sensing range of a sensor to vary greatly depending on the installation location. Not so with Pepperl+Fuchs Active Shielding proximity sensors! This technology ensures a large and incredibly stable sensing range. No more compromises.  See omnystudio.com/listener for privacy information.

In this episode, we present the all-new PMI F166 Series with IO-Link. This compact inductive positioning system features a metal housing and an IO-Link interface that can be used to set the detection range and switch points/windows and allows direct access to process data and value-added data such as error messages. We will also review the other IO-Link models in our PMI offering and discuss their possible applications.See omnystudio.com/listener for privacy information.

Typical proximity sensors can detect different types of metals, but all with very different detection ranges. The range for copper can be up to 70% less than the maximum range of a sensor. The range can even vary slightly between different types of the same metal, for example, mild steel or carbon steel. Reduction Factor 1 sensors have multiple sensing coils that work together to detect multiple metals in the same range. Combined with IO-Link, this provides a sensor with unmatched flexibility that can be configured for many applications. Don't be limited by a switch.See omnystudio.com/listener for privacy information.

In the early days of the Internet of Things, or IoT, it was mainly known in the computer industry, with IBM being one of the first users of this technology in the 1980s. Today, in 2024, the IoT, or a networked smart device, is probably familiar to anyone who has a Blink security camera or smart plug installed in their home. But the IoT is not only known in the PC or consumer tech market - in manufacturing, especially in automation, the IoT has made a significant impact and will continue to do so in the coming years. A market manager at one of the key technology manufactures in automation asks: “What does IoT mean to us? See omnystudio.com/listener for privacy information.

The new Performance Line IO-Link rotary encoders include all the features of the Pure Line series and add shaft velocity measurement and critical shaft velocity and maintenance alerts. The Performance Line devices are available in a 36 mm or 58 mm housing, with solid or recessed hollow shaft and up to IP67 degree or protection. The new 36 mm and 42 mm HT series rotary encoders feature our rugged IP69K-rated heavy-duty housing with a high shaft load capacity of 270 N. The HT series has all the IO-Link features of the Pure Line series and is perfect for use in harsh environments, such as car washes or areas where regular washdowns are required.See omnystudio.com/listener for privacy information.

The CANopen redundant rotary encoder features magnetic and photoelectric sampling systems with up to 30-bit multiturn resolution in one housing. Each system has its own microcontroller, compiler, and software module so they can operate independently, each with its own node ID in the CANopen system. This dual technology is known as diverse redundancy; it eliminates the possibility of common mode failure. There is no rechargeable battery; both systems can measure absolute position in de-energized mode. This CANopen redundant encoder is essentially two encoders in one housing, which are connected to the safety PLC via a single cable, making it easy to install and integrate into a safety system. The rotary encoder can be used with all accessories for 58 mm encoders—including mounting aids, couplings, measuring wheels, torque rests, as well as cable pulls and guide pulleys. The aluminum housing, the solid or recessed hollow shaft made of stainless steel, the degree of protection up to IP67, the temperature range from -40 °C to +85 °C, and the axial and radial shaft load of 40 N and 110 N respectively enable use under harsh conditions. See omnystudio.com/listener for privacy information.

The R202 is a new family of photoelectric sensors from Pepperl+Fuchs designed for the automotive, material handling, packaging, and entrance automation markets. Available in all basic sensing modes, the R202 family has been designed to be a reliable and easy-to-use photoelectric sensor family with features that customers need most. Unique to the R202 series are the retroreflective versions with foreground suppression, designed specifically for the packaging and material handling market and capable of detecting shrink-wrapped pallets without false trips. In addition, versions for AC supply voltages are available with housings that are among the smallest in the industry. See omnystudio.com/listener for privacy information.

Electrical noise is an invisible source of interference and a frequently overlooked problem in troubleshooting. Industrial environments are full of electrical noise sources. If left unmanaged, electrical noise can interfere with signal transmission and leave users perplexed. This episode focuses on the common sources of noise and how to mitigate their effects. Cordsets and connectors are critical components for the reliable operation of automated machinery, material handling systems, robots, and mobile equipment. In today's episode we will also talk about the different types of connectors that are widely used in industrial automation.See omnystudio.com/listener for privacy information.

Machine safety is often mistaken as a complicated topic, but safe inductive sensors from Pepperl+Fuchs make safe position monitoring easy. Tune in for a brief background on machine safety and updates on safe inductive sensors for mobile equipment.See omnystudio.com/listener for privacy information.

Connectivity is crucial in automation because everything needs to be Plugged-In. A common starting point for selecting the right cable for an application is the choice of cable jacket material. In this episode, we will discuss the different types of cable jacket materials, their applications, and features. With the information discussed in this segment and based on the properties of the jacket material, cordsets can be used more efficiently according to the requirements of the application.See omnystudio.com/listener for privacy information.

In this episode, we will explain some common and uncommon connectivity terminology to help understand the anatomy of a cordset and its various components. We will examine some of the generally known components and define them in simple terms. We will then explain some of the more unusual phrases and terms used to describe the features of our connectivity products. This information is intended to enhance your technical knowledge of the product family and add value to your interactions. See omnystudio.com/listener for privacy information.

To meet the diverse and highly complex requirements of industrial identification applications, users rely on a range of code readers. The camera-based 2-D Ident vision sensors of the VOS series offer flexible configuration and open up the possibility for users to solve particularly complex identification tasks with just one vision sensor.See omnystudio.com/listener for privacy information.

To meet the diverse and highly complex requirements of industrial applications, users rely on a range of photoelectric sensors. The camera-based 2-D universal vision sensors of the VOS series not only close the gap between simple vision sensors and complex vision systems—they offer flexible configuration and open up the possibility for users to solve particularly complex automation tasks as well as multiple tasks with just one vision sensor.See omnystudio.com/listener for privacy information.

With the OHV210 mobile handheld readers, Pepperl+Fuchs is adding an extremely powerful variant to its range of handheld readers: On the one hand, the new devices are equipped with a Bluetooth® 5 interface for low energy consumption. On the other hand, the OHV210 handheld readers reliably read all common 1-D and 2-D codes—even on reflective or differently colored surfaces. In addition, they offer a very high resolution of 1.2 mega pixels. The combination of dual optics and high resolution makes it possible to read both large and very small codes with a module size of only 0.1 mm with one device.See omnystudio.com/listener for privacy information.

The reliable HF RFID devices with IO-Link from Pepperl+Fuchs are easy to set up and powerful when needed, meaning you can alternate between Easy and Expert Mode. They have proven to be very popular with customers. Ultra-high frequency is now also an option, expanding the read/write distances up to 1.5 m. The housing size of the F191 is between that of the F190 and F192. It features an extended temperature range, degree of protection (IP67), and a highly competitive price. It is used in Intralogistics, automotive, Kanban, material handling, and factory automation applications. The devices provide protection against electrostatic discharge and enable bulk tag detection. In addition, several UHF parameterization settings are available.     See omnystudio.com/listener for privacy information.

With the VOC Industrial Event Camera, Pepperl+Fuchs is expanding its industrial vision portfolio. The camera allows event-driven video recording up to 60 seconds before and after a trigger signal, therefore enabling targeted and simple remote diagnostics as well as automatic documentation since only relevant situations are recorded.See omnystudio.com/listener for privacy information.

Multilayer feed of materials such as paper, cardboard, metal, film or labels can lead to downtimes, process disruptions, and even material waste. Ultrasonic sensors for double sheet detection prevent a faulty material feed and ensure reliable processing and high availability. Combined with IO-Link, the user has full access to sensor parameters, and diagnostic and process data. The IO-Link interface enables comprehensive communication as well as simple commissioning and parameterization, while threshold values can be individually set via teach-in function. See omnystudio.com/listener for privacy information.

Whether in combination with Automated Guided Vehicles (AGVs), skid units, or monorail conveyor systems in the automotive industry, Data Matrix code tapes from Pepperl+Fuchs ensure the highest level of precision and maximum reliability for positioning and track guidance. The polyester laminate code tapes previously used for this purpose are primarily suited for applications that are subject to moderate levels of stress. For this reason, Pepperl+Fuchs has developed a new model for use in harsh industrial environments: metal Data Matrix code bars made of printed aluminum. See omnystudio.com/listener for privacy information.

Join Helge Hornis and Cory Ockunzzi as they discuss vibration sensors and the inertial measurement unit IMUF99. Vibration sensors play an important role in machine condition monitoring by measuring normal operating conditions and informing the user when vibration changes and maintenance is required. Performing maintenance outside of business hours prevents the machine from shutting down during working hours, which can be very costly in terms of lost production, labor, and employee satisfaction. Inertial measurement units are widely used in the Mobile Equipment industry and other industries. The IMUF99 features a built-in gyroscope to measure inclination in 3 axes and an accelerometer to measure acceleration and rotation in 3 axes. The intelligent Sensor Fusion Algorithm combines the signals from the gyroscope and accelerometer to compensate for the effects of acceleration and provide error-free inclination detection during dynamic motion.See omnystudio.com/listener for privacy information.

The ENI90 series hollow shaft rotary encoders with BlueBeam technology are characterized by high signal quality and maximum precision in rotational speed measurement. Due to the blue light of the BlueBeam technology, the ENI90 series incremental rotary encoders reliably achieve the highest measurement accuracy, even under the toughest conditions. Three device types and a comprehensive range of accessories offer almost unlimited configuration options for a wide variety of applications. They prove their worth wherever high-precision speed control is required, e.g. in crane systems, steel mills, and wind turbine applications. The ENI90IL basic version is the economical solution for all standard applications. The ENI90PL rotary encoder is designed for demanding environments and offers highest shock and vibration resistance. Its insulated shaft is suitable for high dielectric peaks. The EMC protection provides electrical surge immunity for the rotary encoder. For extreme conditions, the ENI90HD heavy-duty version is available. The devices in this series offer even higher dielectric strength for powerful EMC protection and can withstand maximum shaft loads.      See omnystudio.com/listener for privacy information.

Pepperl+Fuchs offers advanced automation solutions with the highest quality – including connection technology. Connectors are critical components for the reliable operation of automated machinery, material handling systems, robots, mobile equipment, and more. We have taken the initiative to redesign our standard M8 and M12 connectors for better durability, longer service life, improved ease of use, and more control over design and production. In today's episode, we will go over the new design features and the rationale behind them.       See omnystudio.com/listener for privacy information.

Ethernet is a flexible protocol over which much of today’s critical data is communicated. PROFINET is one well-known industrial Ethernet protocol, but Ethernet can also be found underneath industrial protocols based on TCP and UDP, such as MODBUS TCP/IP and EtherNet/IP. The devices that rely on these industrial Ethernet protocols are often installed in harsh environments and require switches that can withstand these environments. In this episode, we will discuss Pepperl+Fuchs’ new machine-mounted switch designed for use in harsh environments. See omnystudio.com/listener for privacy information.

IO-Link communication helps make sensors smart, including stack lights. Pepperl+Fuchs has carried the 40 mm IO-Link base, but many customers already have 70 mm stack lights installed. The 70 mm IO-Link stack light base is now available from Pepperl+Fuchs. There are some demanding applications that require frequent replacement of sensors. The time spent swapping and re-commissioning replacement sensors can add up over time. In today’s episode, we will cover the benefits of using one of our MH-EXG mounting brackets as well as a few design updates with the new models. See omnystudio.com/listener for privacy information.

The task of monitoring box flow on a conveyor line can be an incredible challenge to find a solution for. With automation technology advancing at a rapid speed, especially in material handling, it is equally challenging to identify the optimal solution. Contour2D has taken this box flow challenge and simplified it. Using one state-of-the-art LiDAR sensor and an intelligent evaluation unit, many of the common issues with current solutions are no longer a nuisance. Listen in to this podcast to uncover the necessary details on why this is the optimal solution for conveyor box flow in Material Handling.See omnystudio.com/listener for privacy information.

RFID handhelds from Pepperl+Fuchs help you to identify RFID tags independently of stationary readers. This leads to a wide range of potential applications. Use our RFID handhelds to manually control the quality or to verify maintenance work. Using a sophisticated mechanism, RFID read/write heads for different frequencies (LF, HF, and UHF) can be quickly and easily attached to the handheld's base module without any tools. The read/write heads are plug-and-play, allowing them to be interchanged during operation without needing any time-consuming configuration work. This ensures users can concentrate completely on the identification task at hand. To help with this, the basic device has a 4.8-inch capacitive, hardened color touch display, which can be read clearly at all times even in suboptimal ambient light conditions. IP54 protection emphasizes the device's suitability for use outdoors and in other challenging environments. The RFID handhelds are built around a high-performance Arm Cortex A53, quad-core processor with a 1.8 GHz clock frequency per core, and features an embedded Cortex M4, 400 MHz processor, which provides dedicated control of the RFID read/write heads. In addition to the powerful processors, the handhelds have 2 GB of RAM and 16 GB of flash memory, providing quick access and fast processing times even when working with more complex software applications.See omnystudio.com/listener for privacy information.

Power over Ethernet (PoE) enables power and data to be transmitted over a single twisted pair cable. The simplified wiring made possible by PoE has resulted in a wide range of PoE powered devices being released including phones, cameras, wireless access points, and HMIs. With a PoE switch, multiple of these devices can be powered and connected to a network. In this episode, we will discuss Pepperl+Fuchs’ new line of RocketLinx unmanaged PoE switches.See omnystudio.com/listener for privacy information.

3D LiDAR enables AGVs to not only detect and avoid collisions, holes, suspended objects, or cliffs, but also to navigate and reroute around obstacles in the path, and even help with load detection and dimensioning, docking and charging, or other activities in just one device. RFID tags are used to track items through warehouses, between manufacturing process stations, or between manufacturing facilities. Many RFID tags exist, each with its own strengths. Different applications call for different RFID tags. In today’s episode, three tags will be introduced, each with a unique characteristic to consider when approaching your application. See omnystudio.com/listener for privacy information.

Ultrasonic sensors have many potent features, making them an invaluable tool for the automation professional. They securely detect objects of any color, have significant sensing range, and securely detect objects largely independent of surface structure. Combining ultrasonic detection with IO-Link communication makes using the sensor’s capabilities a breeze. Detecting targets in the presence of interfering objects in the detection field, further enhance the capabilities of these all-rounders. Cordsets and connectors are critical components for the reliable operation of automated machinery, material handling systems, robots, and mobile equipment. In today’s episode, we focus on some recent enhancements to this frequently overlooked class of products and discuss rugged Ethernet cables as well as tough, overmolded mobile equipment connectors. See omnystudio.com/listener for privacy information.