Additive process used to make a three-dimensional object
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Setting Filament Diameter, PLA Goo , Fuel3D Scan, Crucible
In this episode of the Additive Snack podcast, host Fabian Alefeld welcomes Dr. Mohsen Seifi, Vice President of Global Advanced Manufacturing Programs at ASTM International. This insightful conversation covers the convergence of additive manufacturing with adjacent technologies such as robotics, AI, and quantum biotech. Dr. Seifi discusses the initiatives led by ASTM to push additive manufacturing forward, the importance of standards, and the role of ASTM in shaping global manufacturing dynamics. The episode dives into the historical and current role of ASTM, the transformation and strategic acquisitions like that of Wohlers Associates, and the global adoption of additive manufacturing across various regions. The episode also highlights the significant impact of defense sectors on additive adoption, upcoming trends in the industry, and a preview of the 10th-anniversary ICAM conference. The discussion underscores the importance of standardization, workforce development, and the strategic role of data in advancing additive manufacturing. 00:00 Introduction and Guest Welcome 03:14 Overview of ASTM and Additive Manufacturing 07:32 The Role of AI and Data in Additive Manufacturing 23:14 Global Adoption and Regional Dynamics 33:03 Collaborative Technology and Industry Challenges 34:03 Hurdles in Additive Manufacturing Adoption 38:20 Opportunities in Additive Manufacturing 44:28 Defense Sector's Role in Additive Manufacturing 53:09 Global Investments and Resilience in Additive Manufacturing 57:29 ICAM Conference and Industry Collaboration 01:02:14 Conclusion and Final Thoughts
Thermocouples and thermistors, Infill by Layer height, 3DScanning on the Moon, Bridge Nylon, Spike
Guitar restoration project, Working with Meshes in Fusion360, Proportional Editing in Blender
Efficient Iteration, Raise3D Sends a Thank you., Printing for strength
In this episode of Weld Wednesday with AWS, I'm joined by Teresa Melfi and Josh Sullivan from Lincoln Electric to talk about the evolving role of automation, robotics, additive manufacturing, and artificial intelligence in the welding industry. Teresa shares insights from her 40+ year career—from being a certified welder to her work on waveform design and advanced robotic systems. Josh dives into alloy R&D and how Lincoln is leveraging AI to improve filler metal development for additive processes. We also explore how automation is improving ergonomics, broadening access to welding careers, and why these technologies aren't replacing welders—they're expanding the industry. Whether you're new to welding or looking to future-proof your career, this episode is packed with valuable insights. Attend FabTech 2025 in Chicago aws.org/fabtech Learn more about AWS AWS.org
In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes back Paul Gradl, Principal Engineer at NASA, for a deep dive into the latest advances and challenges in additive manufacturing. Paul shares how NASA has expanded the range of available materials, pioneering alloys like GR COP and GRX 810 for extreme environments, and how these innovations are now being used in industries beyond aerospace. The conversation covers the rapid acceleration of material development through advanced modeling and early AI adoption, the technical hurdles of scaling up to larger parts, and the realities of additive manufacturing in space—from lunar construction to the potential of asteroid mining. Paul also discusses the importance of learning from failures, NASA's commitment to public data sharing, and his passion for mentorship and STEM education, both at work and at home. Whether you're an industry veteran or new to additive, this episode offers valuable insights and inspiration. Sign up for the NASA Metal AM Master Class today: Metal AM Master Class with NASA | EOS Store - US 2:00 - The Evolution of Additive Materials NASA is expanding material options and redefining what's possible with additive. 7:45 - Material Highlights & Cross-Industry Applications Paul discusses GR COP, GRX 810, and their applications beyond aerospace. 13:45 - AI, Machine Learning & Accelerating Alloy Development AI and modeling are accelerating how new alloys are developed. 17:50 - Scaling Up: Big Parts & NASA's Role NASA is driving the shift toward larger, room-sized additive parts. 23:45 - How Much of a Rocket is Additive? Additive plays a growing—but complementary—role in rocket manufacturing. 26:30 - Additive in Satellites, Space, and In-Space Manufacturing Additive is key to building satellites, landers, and lunar systems. 32:00 - Lunar Regolith, Moon Dust, and Asteroid Mining NASA explores using Moon dust and asteroids for future construction. 36:50 - Learning from Failure: Engine Test Stand Story A test stand failure highlights the importance of understanding the process. 43:45 –Metal AM Master Class Announcement Details on Paul and Omar's upcoming metal AM master class. 46:30 - Mentorship, STEM, and 3D Printing at Home Paul shares how he supports STEM education at NASA and at home.
eSun TPU LW, Prusa Easy Print, Additive Manufacturing class from MIT
Changing out nozzles on the XL, IS FDM different from FFF?, XL Gripes
In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Thomas Pomorski, Director of Additive Manufacturing at Ursa Major. Tom discusses his extensive background in additive manufacturing, including his work at Bechtel Plant Machinery and Penn United. He shares insights into Ursa Major's journey in scaling propulsion manufacturing for space and defense, emphasizing the importance of insourcing, quality systems, and the iterative approach in additive development. Tom delves into the challenges and solutions in scaling additive manufacturing, including complex parameter strategies, automation, and flexible manufacturing. He also highlights Ursa Major's products, such as the Hadley and Draper engines, and the company's innovative approach to solid rocket motor manufacturing. The episode concludes with Tom's advice for companies looking to scale additive manufacturing operations and a look into the future of the industry.01:46 Tom's Journey into Additive Manufacturing02:04 Early Career and First Additive Roles04:38 Joining Ursa Major and Initial Challenges10:11 Vertical Integration and Scaling Challenges20:14 Advanced Additive Strategies and Collaborations26:28 Automating Build Setups with Python26:58 Challenges in Hiring Additive Process Engineers28:06 Building a Passionate and Skilled Team29:30 Leveraging Local Talent and Resources31:17 Collaborating Across the Aerospace and Defense Industry32:50 URS's Product Portfolio and Additive Manufacturing35:34 Flexible Manufacturing for Solid Rocket Motors39:07 Future Developments in Additive Manufacturing41:35 The Importance of Material Development46:29 Scaling Operations and Advice for Newcomers
Anne Pauley is a technical program manager at Google, implementing world-class manufacturing processes for the Google Pixel smartphone. In this episode, Anne shares her expansive experience in additive manufacturing, industrial art, and engineering design, as well as a mission to bring more diversity to the hands-on fabrication space.In this episode, Anne shares her journey from Penn State to leading innovative projects at Google. She discusses her dual interests in mechanical engineering and music technology, her experiences at Penn State, and her professional journey through various companies including Disney, Meta, and Google. Through her work creating massive art pieces with the Flaming Lotus Girls art collective and her personal art studio, Cognitive Flow Design, she aims to disrupt the industrial design industry. Toward the end of the episode, Penn State rising senior Irena Potochny joins the conversation. Irena and Anne discuss the challenges and opportunities for women in engineering, and Anne offers advice for future engineers.Episode Chapters0:00 - 3:58 Growing up in State College3:58 - 8:03 Pursuing engineering and music at Penn State8:03 - 9:09 Participating in the Humanitarian Engineering and Social Entrepreneurship (HESE) program at Penn State9:09 - 12:02 Understanding additive manufacturing12:02 - 13:17 Experience in the Blue Band13:17 - 16:47 Pursuing a Master's Degree at Penn State in mechanical engineering16:47 - 18:20 Building animatronics at Disney; learning about different types of companies18:20 - 19:26 Working at Meta's Reality Labs, becoming a technical program manager19:26 - 23:21 Innovating the Google Pixel phone, the complexities of designing consumer products23:21 - 24:12 Achieving sustainability in manufacturing through 3D printing24:12 - 29:39 Creating large-scale art installations for Burning Man with Flaming Lotus Girls29:39 - 31:17 Creating innovative light art projects through her studio Creative Flow Design31:17 - 40:08 Student section21:17 -34:38 More efficiently using recycled materials for art34:38 - 36:15 Advice for women entering the engineering field36:15 - 37:07 Selecting materials for art projects37:07 - 39:30 What classes Anne would want to come back to Penn State to takeAbout Anne PauleyAnne is a technical program manager at Google. Anne graduated from the Penn State Schreyer Honors College with dual bachelor's degrees in mechanical engineering (College of Engineering) and music technology (College of Arts and Architecture) before pursuing a master's degree with a focus on mechanical design, mechatronics and additive manufacturing. About Irena PotochnyIrena is a rising fourth-year materials science and engineering student with a minor in sustainability leadership. She is a past participant of the Idea TestLab program at Happy Valley LaunchBox powered by PNC Bank. Irena created an upcycled fashion show as a capstone project, and she is in the process of starting a small business to sell upcycled products. Post-graduation, she plans to pursue a master's degree in textile engineering. The Dare to Disrupt podcast is made possible by the generous support of the Penn State Smeal College of Business.
Making Better Prints Step1,2,3. . ., FF Extruder fun, 123d Catch, Cells Bowl
In this episode of the Additive Snack Podcast, host Fabian Alefeld is joined by Madhi Jamshid and Scott Sevcik of the ASTM Additive Manufacturing Community to discuss significant trends and insights within the additive manufacturing industry. They delve into the history and evolution of the Wohlers Report, various advancements in different sectors like defense and consumer products, and the impact of geopolitical factors such as trade policies on the industry. The discussion also covers the maturity of additive manufacturing, the role of standards and certifications provided by ASTM, and future growth projections. Madhi and Scott offer a comprehensive view of how the industry has evolved and what to expect in the coming years. 01:47 History and Evolution of Wohlers Report 02:54 Wohler Report's Acquisition and Transformation 06:35 Consulting and Advisory Services 13:46 Emerging Trends in Additive Manufacturing 30:28 Challenges and Slowdowns in the Industry 38:01 Scalability in Hardware vs. Software Investments 39:07 Impact of Politics and Trade Policies on Additive Manufacturing 39:55 Complexities and Uncertainties in Global Supply Chains 46:18 European Union's Defense Spending and Additive Manufacturing 52:50 Role of Standards in Additive Manufacturing 01:02:44 Future Trends and Industry Growth Projections 01:14:41 Conclusion and Final Thoughts
Makerbot Gen5 FAIL, Essential tools, Replicator 2 Upgrades, Copper finish
In this episode of the podcast, host Fabian Alefeld interviews Chris Holshouser, Deputy Program Director of Maritime Systems at BlueForge Alliance. They discuss the Navy's ambitious projects, focusing on advanced technologies like additive manufacturing, supply chain optimization, and workforce development. Chris elaborates on the challenges and goals associated with the Columbia and Virginia class submarines, the importance of enhancing the maritime industrial base, and the need for skilled labor in manufacturing. The conversation also touches on the establishment of the Additive Manufacturing Center of Excellence, partnerships with various organizations, and the long-term vision for modernization and technological integration in shipbuilding. More information on the Maritime Industrial Base Additive Manufacturing Excellence training available here. 01:23 Meet Chris and BlueForge Alliance 02:37 Mission and Impact of BlueForge Alliance 04:32 Understanding the US Navy's Triad and Submarine Classes 07:03 Challenges in Modernizing the Industrial Base 12:30 Role of Additive Manufacturing in the Navy 19:26 Understanding Metallurgy in Welding 19:40 Applications and Supply Chain Impact 21:22 Certification and Qualification Process 22:42 Additive Manufacturing in Practice 24:19 Challenges and Opportunities in Additive Manufacturing 28:17 Interdisciplinary Nature of Additive Manufacturing 30:18 Evaluating Parts for Additive Manufacturing 32:54 Advancements in Additive Manufacturing 37:01 Future Directions and Call to Action
On this episode of Crazy Wisdom, I, Stewart Alsop, talk with Sarah Boisvert, founder of New Collar AI, about the future of work in manufacturing, the rise of “new collar” jobs, and how technologies like 3D printing and AI are transforming skills training. We cover her experience with Fab Labs, creating a closed-loop AI tutor for workforce development, and the challenges of capturing implicit knowledge from retiring experts. Sarah also shares insights from her books The New Collar Workforce and People of the New Collar Workforce, which feature augmented reality to bring stories to life. You can connect with Sarah through LinkedIn.Check out this GPT we trained on the conversationTimestamps00:00 Sarah introduces New Collar jobs and how digital skills are transforming blue collar roles, discussing FedEx robotics and augmented workers.05:00 Stewart asks about 3D printing challenges; Sarah explains advances in printer automation and the ongoing difficulty of CAD design.10:00 They discuss Generation Z as digital natives, instant gratification, and workforce engagement, highlighting Lean manufacturing principles.15:00 Sarah reflects on how technology speeds life up, her experiences with management training, and the importance of communication on factory floors.20:00 They explore text-to-CAD possibilities, Sarah's closed-loop AI tutor for manufacturing, and the creation of a proprietary technical database.25:00 Sarah describes the scale of open jobs in 3D printing, challenges of filling them, and shifting perceptions of manufacturing work.30:00 Discussion of robotics safety, small business adoption barriers, and the need for human oversight in automation.35:00 Sarah talks about capturing implicit knowledge from retiring experts, using LLMs for factory floor solutions, and military applications.40:00 Knowledge management, boutique data sets, and AI's role in preserving technical expertise are explored.45:00 Sarah shares insights on product design, her AR-enabled book, and empowering workers through accessible technical training.Key InsightsSarah Boisvert introduces the concept of “new collar” jobs, emphasizing that modern manufacturing roles now require digital skills traditionally associated with white-collar work. She highlights how roles like CNC machinists and 3D printing operators blend hands-on work with advanced tech, making them both in-demand and engaging for a younger, tech-savvy workforce.The conversation explores the rise of Fab Labs worldwide and their role in democratizing access to manufacturing tools. Boisvert shares her experience founding a Fab Lab in Santa Fe, enabling students and adults to gain practical, project-based experience in CAD design, 3D printing, and repair skills critical for today's manufacturing environment.Boisvert underscores the persistent skills gap in manufacturing, noting that 600,000 U.S. manufacturing jobs remain unfilled. She attributes part of this to outdated perceptions of manufacturing as “dirty and unsafe,” a narrative she's actively working to change through her books and training programs that show how modern factories are highly technical and collaborative.She reveals her team's development of a closed-loop large language model for workforce training. Unlike ChatGPT, this system draws from a proprietary database of technical manuals and expert knowledge, offering precise, context-specific answers for students and workers without relying on the open internet.The episode dives into generational differences in the workplace. Boisvert describes how Gen Z workers are motivated by purpose and efficiency, often asking “why” to understand the impact of their work. She sees Lean principles as a key to managing and empowering this generation to innovate and stay engaged.On automation, Boisvert stresses that robots are not replacing humans in manufacturing but filling labor shortages. She notes that while robots improve efficiency, they require humans to program, monitor, and repair them—skills that new collar workers are being trained to master.Finally, she shares her innovative approach to storytelling in her book People of the New Collar Workforce, which uses augmented reality to bring worker stories to life. Readers can scan photos to hear directly from individuals about their experiences transitioning into high-tech manufacturing careers.
Changes to the latest XLs, Foaming Filament, Foam Infill
From South Bend, Indiana – welcome to 3Degrees Discussions. I'm your host, Mike Vasquez. In this episode, I'm joined by Paweł Slusarczyk, a leading writer, analyst, and consultant in the 3D printing and Additive Manufacturing industry. Paweł is known for reshaping the AM narrative in 2024—challenging assumptions, exposing what others often leave unsaid, and cutting through the hype. He runs The 3D Printing War Journal, contributes to top publications, and has authored thousands of pieces on 3D printing. Beyond his writing, Paweł is a trusted connector, helping companies grow, build partnerships, and access insider knowledge across the AM landscape. Before we dive in, be sure to subscribe at www.3degreescompany.com and follow the podcast on Spotify, Apple, Amazon, or Stitcher. If your company needs support with materials, qualification, or general Additive Manufacturing projects, contact us at info@3degreescompany.com.
Layer lift bubble issue, Faint strings on the XL, Non Bambu TPU in the X1c
Mixing PLA with PETG, Printing Shoes
In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Alex Oster, Director of Additive Manufacturing at Autodesk. The conversation spans Alex's journey from his early career in 1998 in Bavaria to his current influential role at Autodesk. They delve into the evolution of the additive manufacturing industry, from its early days to the current market dynamics and innovations, including the impact of AI and simulation technologies. Alex shares stories from his time at FIT and Netfabb, including the challenges and innovations they faced. He explains Autodesk's strategy of integrating specialized tools into one cohesive platform, Fusion 360, which offers comprehensive solutions for both industrial and mass-market applications. They also discuss the crucial role of workforce development and the importance of making advanced manufacturing tools accessible to students and professionals. The episode concludes with thoughts on the future of additive manufacturing and the impact of AI on the industry. 01:09 Alex's Journey into Additive Manufacturing 02:32 Early Industry Challenges and Innovations 07:29 Growth and Development of NetFabb 12:16 Impact of FDM Revolution 21:32 Autodesk Acquisition and Integration 30:13 Fusion 360: A Comprehensive Tool 37:31 Workforce Development and Industry Adoption 47:15 The Rise of Low-Cost Machines 48:29 The Evolution of Metal Additive Manufacturing 49:43 Western Machine Vendors and Market Dynamics 50:03 High-End Custom Machines and Industry Trends 53:49 AI's Role in Additive Manufacturing 54:44 Autodesk's Product Strategy and Market Position 56:52 Simulation and Surrogate Modeling 01:10:01 Challenges in Polymer Simulation 01:11:30 AI and Computer Vision in Manufacturing 01:14:30 The Future of Manufacturing Integration
Marleen Vogelaar was Shapeways' first CFO and came back to save the firm from bankruptcy. She takes us through the drama and effort to rebound the firm and grow it once again. What is their strategy to be? What markets will they target, what technologies will they use, and where will they invest? Will the firm focus on consumers, businesses, manufacturing, or prototypes? Will the company look at series manufacturing and more assembly operations, or stick to what others do? On the whole, this is an exciting set of experiences and a well-informed look into the future of Additive Manufacturing.
Micro LiDAR Sensor Clean, CO2 Meter Case, Plastic Electric trucks
In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Brad Rothenberg, CEO and founder of nTop, formerly known as nTopology. They discuss the evolution of additive manufacturing and nTop's role over the past three to four years. Topics include the founding story of nTop, the concept of implicit modeling, and how design tools have rapidly changed. Brad shares insights on using nTop for aviation design, thermal management, and heat exchanger design, pointing out the shift from traditional CAD to innovative parametric modeling for effective engineering solutions. They also explore the future impact of AI on engineering and how nTop is integrating AI to enhance design processes. The episode closes with a look at educational resources and training for engineers new to nTop. 1:37 The Founding Story of nTop 05:07 Implicit Modeling and Design Evolution 10:22 nTop's Impact on the Aviation Industry 19:32 Thermal Management and Heat Exchangers 31:05 Recreating Existing Models in nTop 2:16 Intern Projects: Building Gliders and Drones 33:44 Understanding Process Knowledge in 3D Printing 34:59 Custom Blocks and Design Rules in nTop 37:08 N Top's Role in Legacy and New Designs 38:17 Future Roadmap: Integration and Simulation 44:16 AI and Machine Learning in nTop 57:54 Lowering Barriers for Engineers
Today we're doing something completely different in not having one guest on the 3DPOD but many. We're talking one by one to a team of people at Center Street Technologies. We will hear from the factory floor, machine operations, and founders, all speaking about their role and their part in this team. Center Street wanted this because they're a team effort, and they want to show how: Michael Garvey, Patrick Kiraly, Brady Walther, Matthew Heffinger and Clark Patterson help make up Center Street. Center Street is developing a large-format Material Extrusion system and service for the Additive Manufacturing market. Building off of work for the Air Force, the team is developing materials, machines, settings and machine in tandem, acting as a systems integrator for large format additive.
F360 Quirks, Fusion Tip from listener, Non Bambu filament in the AMS
In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Carolyn Schwaar, the editor of All3DP.com. Together, they explore current trends in additive manufacturing, the transition of hobbyists to professionals, and the role of platforms like All3DP and Kraft Cloud in the industry. Carolyn shares success stories from readers who have integrated 3D printing into their professional lives, the impact of tariffs on the industry, and the importance of reliable resources for learning about additive manufacturing. They also discuss the rise of specialized contract manufacturers and how the accessibility of 3D printing services is transforming various sectors. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about ALL3DP, visit their website and connect with Carolyn Schwaar on LinkedIn. 01:51 Overview of All3DP.com 03:01 Craft Cloud and 3D Printing Services 04:41 Transition from Hobbyist to Professional 07:48 Resources for Industrial Additive Manufacturing 12:29 Contract Manufacturing Insights 18:20 Global Trends and Tariffs Impact 30:09 European Market and Defense Applications 34:40 Favorite Additive Manufacturing Stories
X1C update, Filament Choices for Closed Vs Open Source, End of de minimus
X1C Printing my own stuff, Reworking Fusion 360 models, Watch out for tall and thin
In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the critical role of mathematics in additive manufacturing with guest Harshil Goel, founder, and CEO of Dyndrite. Harshil shares his unconventional entry into the additive manufacturing industry, driven by his deep background in mathematics and mechanical engineering. The conversation delves into how Dyndrite's software provides solutions for complex additive manufacturing challenges, from data preparation to materials and process development. Harshil also discusses various customer success stories and how their software helps streamline qualification processes, ultimately enhancing productivity. Additionally, they discussed the upcoming Dyndrite roadshow aimed at educating users on advanced additive manufacturing techniques, featuring hands-on sessions and practical demonstrations.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Dyndrite's innovative solutions, visit their website and connect with Harshil Goel on LinkedIn. 01:17 Meet Harshil Go: From Mathematics to Additive Manufacturing02:33 The Birth of Dyndrite: Solving Software Challenges05:22 Understanding Dyndrite's Core Offerings09:53 Dyndrite's Unique Approach to Build Preparation15:07 Customer Success Stories and Real-World Applications19:47 Empowering Engineers with Python Integration23:04 Learning and Adapting to Dyndrite's Tools26:51 Multilingual Proficiency and Family Background27:36 Transitioning to Coding and Tool Integration28:17 Optimizing Production with Dendrite30:05 Challenges and Innovations in Qualification33:20 Deep Dive into Aviation Qualification39:17 Additive Manufacturing Industry Trends43:09 The Role of GPUs and AI in Additive Manufacturing45:59 Dyndrite Roadshow and Conclusion
PCTG For crystal-like esthetic, X1C wiping , Adventures in Caving LiDAR
In this episode, recorded live at the 51st Academy Annual Meeting and Scientific Symposium in Atlanta, host Seth O'Brien, CP, FAAOP(D), sits down with Tara Wright, CPO, FAAOP, a prosthetist-orthotist at Gillette Children's Specialty Healthcare in St Paul, Minnesota. Together, they dive into the evolving role of additive manufacturing in orthotics and prosthetics, discussing how digital workflows, software integration, and step-by-step tech adoption can enhance clinical outcomes. Tara shares real-world examples of how embracing innovation—at a manageable pace—can benefit both practitioners and patients. The conversation also highlights the power of collaboration and knowledge-sharing in advancing the profession. O&P Clinical Care Insiders is produced by Association Briefings.
In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the importance of automating powder removal in the additive manufacturing (AM) process with Hemank Raj, Process Development Engineer from Solukon. They discuss how automating this process, which may seem minor, is crucial for scaling production and ensuring high-quality outputs in the industry. Hemank provides insights on the background of Solukon, which evolved from an engineering consultancy to a key player in automated depowdering solutions. They delve into the technical aspects, including the steps and benefits of automated depowdering, the safety advantages, and the key factors to consider in the design and production stages. The episode highlights the significant impact of automated de-powdering on sectors like aerospace, medical, automotive, and energy by improving efficiency, safety, and reliability. Hemank also shares upcoming innovations, such as integrating robotic arms to further enhance the de-powdering process.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Solukon, visit their website and connect with Hemank Raj on LinkedIn.01:00 Guest Introduction: Hemank Raj from Solukon01:14 The Importance of Automating Powder Removal02:00 Solukon's Journey and Market-Driven Innovation03:52 Automated Depowdering Process Explained08:49 Challenges and Solutions in Depowdering Large Parts14:18 Ensuring Quality and Safety in Depowdering15:39 Programming and Customizing Depowdering Systems21:43 Design Considerations for Automated Depowdering23:42 Understanding the L by D Ratio24:05 Smooth Internal Channels and Surface Roughness24:46 Introducing SPR Pathfinder Software26:04 Design Considerations and Best Practices26:50 Advanced Depowdering Techniques29:12 Post-Depowdering Steps33:46 Challenges with Specific Materials37:12 Industry Applications and Innovations42:01 Future of Automated Depowdering
More Tariff talk, Making a LiDAR scanner Pt2, X1C First prints
After 75 years in business, MasterGraphics has rebranded to M5D with a focus on supporting its customers in every dimension. In this episode of Advanced Manufacturing Now, Editor Lawrence Moebs interviews CEO Kevin Carr about the rebrand, the trough of disillusionment, and the opportunities presented by additive manufacturing today.
Peggy Smedley and Yung Shin, Donald A. and Nancy G. Roach distinguished professor of advanced manufacturing, Purdue University, talk about additive manufacturing and why it has been getting so much global attention. He describes additive manufacturing, explaining how it works and how it can form 3D parts and 3D objects. They also discuss: Why it is getting so much hype today. The applications that are coming out of additive manufacturing. How this is impacting education. engineering.purdue.edu/ManLab (5/6/25 - 919) What You Might Have Missed: The Future of Manufacturing Is Smart All about Additive Manufacturing IoT, Internet of Things, Peggy Smedley, artificial intelligence, machine learning, big data, digital transformation, cybersecurity, 5G, cloud, sustainability, future of work, podcast, Yung Shin, Purdue University, safety This episode is available on all major streaming platforms. If you enjoyed this segment, please consider leaving a review on Apple Podcasts.
In a special live episode of the Additive Snack Podcast recorded at RAPID + TCT 2025 in Detroit, host Fabian Alefeld welcomes Dr. Andreas Vlahinos, a leading expert in design and additive manufacturing. The conversation spans the evolution of design for additive manufacturing over recent years, focusing on advances in simulation-driven design and the integration of implicit and voxel-based tools within CAD environments. Dr. Vlahinos shares insights on overcoming challenges in the industry, his experience with impactful projects like custom medical implants and high-performance heat exchangers, and the importance of collaboration between design and manufacturing teams. The episode also touches on fostering innovation and inspiring the next generation of engineers to embrace the transformative possibilities of additive manufacturing. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Advanced Engineering Solutions, visit their website and connect with Dr. Andreas Vlahinos on LinkedIn. 00:23 Meet Dr. Andreas Vlahinos: A Pioneer in Additive Manufacturing 01:26 Evolution of Design for Additive Manufacturing 03:24 Simulation-Driven Design: The Game Changer 06:34 Challenges and Progress in Additive Manufacturing Tools 10:03 Exciting Projects: From Heat Exchangers to Life-Saving Implants 14:28 Designing Efficient Heat Exchangers 22:24 Design Variables and Exploration 23:39 Manufacturability Challenges 25:44 Manufacturing Process Simulation 28:21 Collaboration in Design and Manufacturing 30:04 Passion and Inspiration in Engineering 35:44 Innovative Design Examples
Making a LIDAR scanner Pt 1, X1C Unbox and Setup, Tariff impacts
In this episode of the Additive Snack Podcast, host Fabian Alefeld discusses the intersection of finance and additive manufacturing with Danny Piper, Managing Partner at New Cap Partners live at RAPID + TCT 2025. Danny, also the host of the Printing Money podcast, shares his expertise on the financial landscape of additive manufacturing, the challenges and opportunities within the industry, and his views on current economic turbulences and their impact on the sector. The conversation delves into New Cap Partners' focus on emerging technologies, the role of defense spending in additive manufacturing, and the potential future growth of the industry influenced by reshoring and advancements in technology. Danny provides a comprehensive look at financing strategies for new technologies and the importance of understanding technical details to make informed financial decisions. The episode concludes with insights into the future of additive manufacturing in relation to economic and manufacturing trends. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Listen to the Printing Money podcast here & connect with Danny Piper on LinkedIn. 00:18 Meet Danny Piper: Finance and Additive Manufacturing Expert 01:22 Understanding New Cap Partners 02:38 Investment Banking in Emerging Technologies 04:27 Danny Piper's Journey into 3D Printing 09:26 Financial Turbulence and Additive Manufacturing 14:13 Reshoring and Its Impact on Additive Manufacturing 18:21 Stock Market Insights for Additive Manufacturing 22:50 Challenges in Scaling Manufacturing 24:59 The Role of the Department of Defense in Additive Manufacturing 25:23 The Role of the DOD in Additive Manufacturing 26:48 Investment Trends in 3D Printing 29:27 Challenges in Financing Manufacturing Innovations 33:07 The Rise of Additive Contract Manufacturers 40:51 Future Trends and Predictions in Additive Manufacturing
RAPID + TCT 2025, North America's largest and most influential additive manufacturing and industrial 3D printing event, once again brought together the brightest minds in AM. In this episode of Advanced Manufacturing Now, the SME Media editorial team get together to share the most noteworthy insights they discovered on the show floor this year.
XL does something unexpected, Adaptive Cubic Vs Support Cubic Infill, Chinese are catching up to Polyjet
Postprocessing is a necessary part of the additive manufacturing (AM) workflow in almost every instance, because 3D printing alone rarely yields a finished part ready for use. Depending on the materials and processes they choose, AM adopters have to account for depowdering, curing, heat treat, cleaning, dyeing, tumbling, machining and many other post-print operations. Coupled with the high-mix, low-volume production typical in AM, such steps are difficult to automate or optimize — leading many companies to develop innovative and often secretive internal processes. In this episode of AM Radio, Stephanie Hendrixson, Peter Zelinski, Jessica Pompili and Jodee McElfresh share examples of how additive manufacturers solve their varied postprocessing challenges and seek to answer some of the questions around these critical steps. Thanks to listeners who sent questions, left comments or lent their expertise to this episode, including Matt Havekost, Rick Beddoe, Miguel Valenzuela, Konstantin Rybalcenko, Rey Chu, John Whalen and those who responded anonymously. Find photos, related links and the transcript for this episode on AdditiveManufacturing.Media. This episode is brought to you by Additive Manufacturing Media. Never miss a story. Mentioned in this episode: Our calls for questions — and discussion— around postprocessing on LinkedIn Meet Jessica Pompili, Additive Manufacturing Media assistant editor A conversation on finishing's role in AM with Products Finishing editor-in-chief Scott Francis Our story on ATI's new Florida facility Article on Rivelin's robotic machining technology from Derek Korn, editor-in-chief of sister brand Production Machining Video on how the Rivelin solution works AM-Flow's sorting solution for mixed part batches The Cool Parts Show LIVE: Special 5-Year Anniversary Episode with support removal "hatch" 3D Printed Metal Component for CNC Machining Center | The Cool Parts Show #47 with sacrificial powder removal feature Micro Factory's enclosed mSLA system The modular JENI production system from Photocentric Solvent recycling technology company CBG Biotech How metal injection molding and metal binder jetting coexist at Smith Metal Products The metal binder jetting workflow at Freeform Technologies An example of a thin-fin cold plate produced by Conflux Technology Resolution in vat photopolymerization and smoothing techniques developed at the Technical University of Denmark
In this episode of the Additive Snack Podcast, host Fabian Alefeld speaks with Arno Held, co-founder and managing partner of AM Ventures. Recording live from RAPID + TCT 2025, they discuss the current state and future outlook of the additive manufacturing landscape, touching on startup trends, the impacts of global tariffs, and increased defense spending. Arno shares insights into the industry's financial pressures, the growing significance of AI in additive manufacturing, and the challenges startups face in navigating financial turbulence. They also dive into the roles and missions of AM Ventures and its focus on hardware, software, and application-driven startups. Despite the hurdles, the conversation ends on an optimistic note about the transformative potential of additive manufacturing over the next few years.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about AM Ventures, visit their website and connect with Arno Held on LinkedIn. 00:57 Current Financial Landscape in Additive Manufacturing04:28 Impact of Political Changes on Additive Manufacturing08:14 Overview of AM Ventures09:30 Trends in Additive Manufacturing Startups13:52 The Role of AI in Additive Manufacturing21:02 Challenges Facing Additive Manufacturing Startups27:43 Future Outlook and Regional Growth33:27 Conclusion and Final Thoughts
Designing for screws, Stress Concentrators, Moon Dust Filament
Empowering Industry Podcast - A Production of Empowering Pumps & Equipment
Fabian Alefeld joins Charli this to talk about additive manufacturing, where everything old is new again. Join us at EPIC, November 5th and 6th at San Jacinto College in Pasadena, TXFind us @EmpoweringPumps on Facebook, LinkedIn, Instagram and Twitter and using the hashtag #EmpoweringIndustryPodcast or via email podcast@empoweringpumps.com
Background checks for 3D Printers, Nozzle wiping, Competition between Chinese Companies
Using nonsticking material in dense support, Heatup Frustrations, Why Up Vs Z Up in Fusion 360
News: Ultimaker Vs Bambu speed trials and Bambu rumors Segments: Bambu H2D Release Thing of the Week: SD card storage box https://makerworld.com/en/models/1043557-sd-card-storage-box#profileId-1028826 threedprintingtoday.libsyn.com or Search for 3D Printing Today wherever you get your podcasts
Single-material Full Contact Support, Polydye, PLA Durability over time
Fibers on the build plate, The limits of FDM, Billion Dollar Bambu