Additive Snack

In this episode of the Additive Snack Podcast, host Fabian Alefeld interviews Alex Oster, Director of Additive Manufacturing at Autodesk. The conversation spans Alex's journey from his early career in 1998 in Bavaria to his current influential role at Autodesk. They delve into the evolution of the additive manufacturing industry, from its early days to the current market dynamics and innovations, including the impact of AI and simulation technologies.  Alex shares stories from his time at FIT and Netfabb, including the challenges and innovations they faced. He explains Autodesk's strategy of integrating specialized tools into one cohesive platform, Fusion 360, which offers comprehensive solutions for both industrial and mass-market applications. They also discuss the crucial role of workforce development and the importance of making advanced manufacturing tools accessible to students and professionals. The episode concludes with thoughts on the future of additive manufacturing and the impact of AI on the industry. 01:09 Alex's Journey into Additive Manufacturing 02:32 Early Industry Challenges and Innovations 07:29 Growth and Development of NetFabb 12:16 Impact of FDM Revolution 21:32 Autodesk Acquisition and Integration 30:13 Fusion 360: A Comprehensive Tool 37:31 Workforce Development and Industry Adoption 47:15 The Rise of Low-Cost Machines 48:29 The Evolution of Metal Additive Manufacturing 49:43 Western Machine Vendors and Market Dynamics 50:03 High-End Custom Machines and Industry Trends 53:49 AI's Role in Additive Manufacturing 54:44 Autodesk's Product Strategy and Market Position 56:52 Simulation and Surrogate Modeling 01:10:01 Challenges in Polymer Simulation 01:11:30 AI and Computer Vision in Manufacturing 01:14:30 The Future of Manufacturing Integration 

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Brad Rothenberg, CEO and founder of nTop, formerly known as nTopology. They discuss the evolution of additive manufacturing and nTop's role over the past three to four years. Topics include the founding story of nTop, the concept of implicit modeling, and how design tools have rapidly changed. Brad shares insights on using nTop for aviation design, thermal management, and heat exchanger design, pointing out the shift from traditional CAD to innovative parametric modeling for effective engineering solutions. They also explore the future impact of AI on engineering and how nTop is integrating AI to enhance design processes. The episode closes with a look at educational resources and training for engineers new to nTop. 1:37 The Founding Story of nTop 05:07 Implicit Modeling and Design Evolution 10:22 nTop's Impact on the Aviation Industry 19:32 Thermal Management and Heat Exchangers 31:05 Recreating Existing Models in nTop  2:16 Intern Projects: Building Gliders and Drones 33:44 Understanding Process Knowledge in 3D Printing 34:59 Custom Blocks and Design Rules in nTop 37:08 N Top's Role in Legacy and New Designs 38:17 Future Roadmap: Integration and Simulation 44:16 AI and Machine Learning in nTop 57:54 Lowering Barriers for Engineers 

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Carolyn Schwaar, the editor of All3DP.com. Together, they explore current trends in additive manufacturing, the transition of hobbyists to professionals, and the role of platforms like All3DP and Kraft Cloud in the industry. Carolyn shares success stories from readers who have integrated 3D printing into their professional lives, the impact of tariffs on the industry, and the importance of reliable resources for learning about additive manufacturing. They also discuss the rise of specialized contract manufacturers and how the accessibility of 3D printing services is transforming various sectors. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about ALL3DP, visit their website and connect with Carolyn Schwaar on LinkedIn. 01:51 Overview of All3DP.com 03:01 Craft Cloud and 3D Printing Services 04:41 Transition from Hobbyist to Professional 07:48 Resources for Industrial Additive Manufacturing 12:29 Contract Manufacturing Insights 18:20 Global Trends and Tariffs Impact 30:09 European Market and Defense Applications 34:40 Favorite Additive Manufacturing Stories  

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the critical role of mathematics in additive manufacturing with guest Harshil Goel, founder, and CEO of Dyndrite. Harshil shares his unconventional entry into the additive manufacturing industry, driven by his deep background in mathematics and mechanical engineering. The conversation delves into how Dyndrite's software provides solutions for complex additive manufacturing challenges, from data preparation to materials and process development. Harshil also discusses various customer success stories and how their software helps streamline qualification processes, ultimately enhancing productivity. Additionally, they discussed the upcoming Dyndrite roadshow aimed at educating users on advanced additive manufacturing techniques, featuring hands-on sessions and practical demonstrations.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Dyndrite's innovative solutions, visit their website and connect with Harshil Goel on LinkedIn.     01:17 Meet Harshil Go: From Mathematics to Additive Manufacturing02:33 The Birth of Dyndrite: Solving Software Challenges05:22 Understanding Dyndrite's Core Offerings09:53 Dyndrite's Unique Approach to Build Preparation15:07 Customer Success Stories and Real-World Applications19:47 Empowering Engineers with Python Integration23:04 Learning and Adapting to Dyndrite's Tools26:51 Multilingual Proficiency and Family Background27:36 Transitioning to Coding and Tool Integration28:17 Optimizing Production with Dendrite30:05 Challenges and Innovations in Qualification33:20 Deep Dive into Aviation Qualification39:17 Additive Manufacturing Industry Trends43:09 The Role of GPUs and AI in Additive Manufacturing45:59 Dyndrite Roadshow and Conclusion 

In this episode of the Additive Snack Podcast, host Fabian Alefeld explores the importance of automating powder removal in the additive manufacturing (AM) process with Hemank Raj, Process Development Engineer from Solukon. They discuss how automating this process, which may seem minor, is crucial for scaling production and ensuring high-quality outputs in the industry. Hemank provides insights on the background of Solukon, which evolved from an engineering consultancy to a key player in automated depowdering solutions. They delve into the technical aspects, including the steps and benefits of automated depowdering, the safety advantages, and the key factors to consider in the design and production stages. The episode highlights the significant impact of automated de-powdering on sectors like aerospace, medical, automotive, and energy by improving efficiency, safety, and reliability. Hemank also shares upcoming innovations, such as integrating robotic arms to further enhance the de-powdering process.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Solukon, visit their website and connect with Hemank Raj on LinkedIn.01:00 Guest Introduction: Hemank Raj from Solukon01:14 The Importance of Automating Powder Removal02:00 Solukon's Journey and Market-Driven Innovation03:52 Automated Depowdering Process Explained08:49 Challenges and Solutions in Depowdering Large Parts14:18 Ensuring Quality and Safety in Depowdering15:39 Programming and Customizing Depowdering Systems21:43 Design Considerations for Automated Depowdering23:42 Understanding the L by D Ratio24:05 Smooth Internal Channels and Surface Roughness24:46 Introducing SPR Pathfinder Software26:04 Design Considerations and Best Practices26:50 Advanced Depowdering Techniques29:12 Post-Depowdering Steps33:46 Challenges with Specific Materials37:12 Industry Applications and Innovations42:01 Future of Automated Depowdering

In a special live episode of the Additive Snack Podcast recorded at RAPID + TCT 2025 in Detroit, host Fabian Alefeld welcomes Dr. Andreas Vlahinos, a leading expert in design and additive manufacturing. The conversation spans the evolution of design for additive manufacturing over recent years, focusing on advances in simulation-driven design and the integration of implicit and voxel-based tools within CAD environments. Dr. Vlahinos shares insights on overcoming challenges in the industry, his experience with impactful projects like custom medical implants and high-performance heat exchangers, and the importance of collaboration between design and manufacturing teams. The episode also touches on fostering innovation and inspiring the next generation of engineers to embrace the transformative possibilities of additive manufacturing. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  For more information about Advanced Engineering Solutions, visit their website and connect with Dr. Andreas Vlahinos on LinkedIn.   00:23 Meet Dr. Andreas Vlahinos: A Pioneer in Additive Manufacturing 01:26 Evolution of Design for Additive Manufacturing 03:24 Simulation-Driven Design: The Game Changer 06:34 Challenges and Progress in Additive Manufacturing Tools 10:03 Exciting Projects: From Heat Exchangers to Life-Saving Implants 14:28 Designing Efficient Heat Exchangers 22:24 Design Variables and Exploration 23:39 Manufacturability Challenges 25:44 Manufacturing Process Simulation 28:21 Collaboration in Design and Manufacturing 30:04 Passion and Inspiration in Engineering 35:44 Innovative Design Examples 

In this episode of the Additive Snack Podcast, host Fabian Alefeld discusses the intersection of finance and additive manufacturing with Danny Piper, Managing Partner at New Cap Partners live at RAPID + TCT 2025. Danny, also the host of the Printing Money podcast, shares his expertise on the financial landscape of additive manufacturing, the challenges and opportunities within the industry, and his views on current economic turbulences and their impact on the sector. The conversation delves into New Cap Partners' focus on emerging technologies, the role of defense spending in additive manufacturing, and the potential future growth of the industry influenced by reshoring and advancements in technology. Danny provides a comprehensive look at financing strategies for new technologies and the importance of understanding technical details to make informed financial decisions. The episode concludes with insights into the future of additive manufacturing in relation to economic and manufacturing trends. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Listen to the Printing Money podcast here & connect with Danny Piper on LinkedIn.  00:18 Meet Danny Piper: Finance and Additive Manufacturing Expert 01:22 Understanding New Cap Partners 02:38 Investment Banking in Emerging Technologies 04:27 Danny Piper's Journey into 3D Printing 09:26 Financial Turbulence and Additive Manufacturing 14:13 Reshoring and Its Impact on Additive Manufacturing 18:21 Stock Market Insights for Additive Manufacturing 22:50 Challenges in Scaling Manufacturing 24:59 The Role of the Department of Defense in Additive Manufacturing 25:23 The Role of the DOD in Additive Manufacturing 26:48 Investment Trends in 3D Printing 29:27 Challenges in Financing Manufacturing Innovations 33:07 The Rise of Additive Contract Manufacturers 40:51 Future Trends and Predictions in Additive Manufacturing

In this episode of the Additive Snack Podcast, host Fabian Alefeld speaks with Arno Held, co-founder and managing partner of AM Ventures. Recording live from RAPID + TCT 2025, they discuss the current state and future outlook of the additive manufacturing landscape, touching on startup trends, the impacts of global tariffs, and increased defense spending. Arno shares insights into the industry's financial pressures, the growing significance of AI in additive manufacturing, and the challenges startups face in navigating financial turbulence. They also dive into the roles and missions of AM Ventures and its focus on hardware, software, and application-driven startups. Despite the hurdles, the conversation ends on an optimistic note about the transformative potential of additive manufacturing over the next few years.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about AM Ventures, visit their website and connect with Arno Held on LinkedIn. 00:57 Current Financial Landscape in Additive Manufacturing04:28 Impact of Political Changes on Additive Manufacturing08:14 Overview of AM Ventures09:30 Trends in Additive Manufacturing Startups13:52 The Role of AI in Additive Manufacturing21:02 Challenges Facing Additive Manufacturing Startups27:43 Future Outlook and Regional Growth33:27 Conclusion and Final Thoughts 

In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes guests from the University of Wolverhampton — Arun Arjunan, John Robinson, and Manpreet Singh. They delve into the university's significant contributions to additive manufacturing over the past 25 years, discussing their pioneering work in laser powder bed fusion, material science innovations, and the launch of their Center of Excellence for Additive Manufacturing. They highlight collaborative projects with industry, including groundbreaking developments in copper diamond composites, and address the integration of additive manufacturing in various sectors such as healthcare, electrification, and sustainability. The conversation also emphasizes the university's role in workforce development and the importance of reshoring manufacturing capabilities.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  For more information about the University of Wolverhampton, visit their website here. 01:52 Early Adoption and Innovations in Additive Manufacturing04:36 Focus on Copper and Thermal Management07:00 Sustainability and Healthcare Applications21:37 Center of Excellence and Future Directions33:27 Exploring Material Development in Academia34:07 Innovative Copper and Diamond Research35:23 Applications and Cost of Diamond Composites35:51 Collaborations and Industry Impact42:12 University's Role in Additive Manufacturing49:19 Future of Additive Manufacturing56:20 Reshoring and Sustainable Manufacturing 

In this episode of the Additive Snack Podcast, host Fabian Alefeld chats with Douglas Woods, President of AMT, about the evolving landscape of manufacturing. They discuss the significance of AI, robotics, and macroeconomic factors affecting the industry. Doug shares insights from his extensive background in manufacturing, including family history and personal experiences. They delve into the role of AI in optimizing manufacturing processes, the future of humanoid robotics, and the intersection of emerging technologies with additive manufacturing. The episode also explores the impact of reshoring and geopolitical shifts on global supply chains, offering practical advice for companies navigating the future of localized production. Tune in for a comprehensive discussion on how advancements in technology are shaping the future of manufacturing.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about AMT, visit their website and connect with Doug Woods on LinkedIn. 02:01 Doug Woods' Family History in Manufacturing06:16 The Importance of Apprenticeship Programs06:54 Challenges in Workforce Development14:54 The Role of AI in Manufacturing20:21 Generative vs. Agentic AI22:50 AI's Impact on Additive Manufacturing30:14 The Future of Digital Twins and Omniverse37:42 Democratization of Manufacturing Technology39:42 Sustainability in Business Practices41:12 The Rise of Robotics in Manufacturing43:18 Humanoid Robotics: The Next Frontier50:51 Additive Manufacturing in Robotics57:25 Geopolitical Shifts and Reshoring Manufacturing01:09:17 Advice for Embracing New Technologies01:14:28 Conclusion and Final Thoughts 

In this episode of the Additive Snack Podcast, host Fabian Feld welcomes Stefanie Brickwede to discuss the significant strides Deutsche Bahn and Mobility Goes Additive have made in additive manufacturing over the past decade. Stefanie details the journey from initial implementation focusing on obsolete parts to current innovations involving digital warehousing and collaborative networks. They explore the dramatic impact on lead times, cost savings, and the importance of partnerships and certifications. The conversation also delves into strategic developments, new material advancements, and future goals, showcasing how additive manufacturing transforms industries beyond rail, including aerospace, automotive, and lifestyle sectors.Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  For more information about Mobility Goes Additive, visit their website and connect with Stefanie Brickwede on LinkedIn.  01:43 The Journey of Additive Manufacturing at Deutsche Bahn03:42 Strategic Approaches and Network Building04:55 Challenges and Innovations in Additive Manufacturing10:15 Success Stories and Impact16:48 KPIs and Measuring Success19:16 Digital Warehousing and Future Goals29:11 Printing Flame Retardant Materials29:59 Supplier Selection and Qualification31:27 The Role of the MGA Network33:53 Founding and Growth of Mobility Goes Additive34:18 Expanding into Various Industries37:51 Challenges and Collaboration Across Industries43:37 Material Development and Innovation46:25 Standards and Integration in Additive Manufacturing53:00 Balancing Roles and Future Plans

In this episode of the Additive Snack Podcast, host Fabian Feld interviews Stefan Seidel, Chief Technology Officer at Pankl Racing Systems. The discussion covers Pankl's innovative use of additive manufacturing (AM) in motorsports, aerospace, and high-performance sectors. Stefan elaborates on the transition to AM post-COVID-19, the stringent quality standards required in motorsports, and groundbreaking applications like the roll hoop and other high-stress components. Additionally, the podcast dives into Pankl's history, its vertical integration approach, and how it collaborates with partners and educational institutions to develop industry-leading solutions and nurture talent. The episode concludes with insights into future advancements in AM and regulatory changes in Formula One for 2026. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  For more information about Pankl, visit their website and connect with Stefan Seidel on LinkedIn.  00:41 Diving into Additive Manufacturing in Motorsports 02:13 The Impact of COVID-19 on Additive Manufacturing 03:27 Key Additive Manufacturing Components in F1 08:39 Panko's Journey and Innovations 20:38 Quality Assurance in Additive Manufacturing 32:33 Additive Manufacturing in Aerospace and High-Performance Vehicles 42:46 Talent Development and Partnerships 48:00 Future of Additive Manufacturing in Motorsports 50:06 Conclusion and Final Thoughts 

In this episode of the Additive Snack podcast, host Fabian Alefeld is joined by Isabelle Hachette, CEO of Interspectral, to discuss the intersection of healthcare and additive manufacturing (AM). Isabel shares her journey from a 20-year career in medical imaging to pioneering in AM space. The conversation covers how Interspectral's software transforms sensor data into actionable insights, aiding engineers and improving production efficiency.  The episode also delves into the application of AI in error detection and process monitoring, aiming to advance AM through innovative solutions and standardizations. Key highlights include the integration of AI into AM, the importance of data fusion, and the advancement of regulatory standards in the industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Interspectral's innovative solutions, visit their website and connect with Isabelle Hachette on LinkedIn. 02:11 Isabelle's journey from healthcare to additive manufacturing 06:29 Interspectral's role in additive manufacturing 09:58 Data integration and error detection 14:38 AI and future developments in additive manufacturing 25:27 Closing remarks and outlook for Interspectral 

In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the transformative impact of additive manufacturing (AM) on heat exchangers with guest Michael Fuller, founder and CEO of Conflux Technology. Michael shares his entrepreneurial journey from his early passion for motorsport to the founding of Conflux.  The discussion covers the advantages of AM in creating high-performance, efficient heat exchangers, the challenges and innovations in heat transfer technology, and Conflux's plans for scaling production. Michael explains Conflux's unique approach to heat exchange design and its application across various industries, including motorsport, automotive, aerospace, and more. The episode highlights the market-oriented strategy of Conflux and their future vision of productizing their production processes for broader deployment. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. For more information about Conflux Technology, visit their website and connect with Michael Fuller on LinkedIn. 00:25 Meet Michael Fuller: Founder and CEO of Conflux Technology01:31 Michael's Journey: From Motorsport to Heat Exchangers 04:16 The Role of Additive Manufacturing in Heat Exchangers 07:29 Challenges and Innovations in Additive Manufacturing 13:10 Conflux's Market and Customer Focus 32:48 Design and Development Process at Conflux 49:30 Future of Conflux and Scaling for Impact 

Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights.  To explore additive's impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Additive Manufacturing at Exco Engineering. For 10 years, Wes has been connecting conventional manufacturing processes with additive innovations. The conversation ranges from eliminating waste, reduction of porosity, cycle-time reduction, and polishing-related downtime.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:51] Wes's gap analysis advocated for an additive manufacturing proof of concept.  [7:57] Integrating high-pressure die-casting and additive manufacturing.  [19:46] Cost benefits of integrating additive with conventional manufacturing in automotive parts.  [24:56] Adoption challenges of additive manufacturing in the die-casting industry.  [32:38] Future innovative technologies that push additive manufacturing forward.  Resource Links:  EOS Follow the Additive Snack Podcast on Youtube Comments or Suggestions: additive.snack@eos-na.com Wes Byleveld on LinkedIn Exco Engineering 

Additive manufacturing (AM) is revolutionizing industries like medicine, aerospace, and defense. To meet these sectors' stringent demands for minimal waste, precise welds, and efficient energy use, innovative solutions are essential.  To explore the diverse benefits and challenges of laser usage in additive manufacturing, Host Fabian Alefeld welcomes Alex Kingsbury, AM Market Development Manager at nLIGHT Inc. They discuss cutting-edge advancements in laser technology, productivity gains realized with beam-shaping techniques and the challenges of specializing in innovative beam-shaping laser technologies.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [6:04] Australian AM adoption flourished after early medical-related successes.  [10:11] Technological opportunities drove Alex's decision to work at nLIGHT.  [14:32] How is nLIGHT distinct from other laser manufacturers?  [17:45] Advantages of laser-powered additively manufactured complex parts.  [37:50] Challenges of specializing in breakthrough laser technologies.  [47:57] Innovative future functionality of lasers in additive manufacturing. 

 The current state of additive manufacturing is paradoxical. Its ability to create remarkable objects stands in contrast to the challenges of establishing a compelling business case for its universal use.  To explore how and when additive will go mainstream, Host Fabian Alefeld welcomes the hosts of the 3DPOD podcast, Joris Peels and Max Bogue. Joris is the executive editor at 3Dprint.com and the VP of Consulting at AM Research. Max Bogue is Chairman and Founder of Wobbleworks and the creator of the innovative 3Doodler, the most popular 3D pen on the market. They discuss the current state of additive, the challenges of implementing AM in organizations, and the sweet spot for growth.   Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [2:18] Frictionless AM experiences help build a use case for other industries.  [13:53] The sweet spot for growth in additive manufacturing.  [25:05] Saying ‘No' was the key to the successful execution of Wobbleworks' 3D pen.  [40:42] Advice for implementing additive manufacturing within an organization.  [52:22] Additive must cross the chasm before general adoption.  [56:20] Blending robotics with AM will drive big growth in the military-industrial complex.  Resource Links:  EOS Follow the Additive Snack Podcast on Youtube 3DPOD Podcast 3Doodler Joris Peels on LinkedIn Max Bogue on LinkedIn 

By adopting space industry best practices, the aviation industry can fully leverage AM to push the design boundaries of aircraft manufacturing. Is widespread adoption the key to realizing the full benefits of this transformative technology?  To explore how AM impacts the aviation industry, Host Fabian Alefeld welcomes back SpaceX alum and current Head of Manufacturing and Quality at JetZero, Tim Berry, to the podcast. Tim shares his expertise on how JetZero is pioneering the new era of aircraft design, how advancements in the space industry are powering innovations, and how AM can change the aviation industry to make it better.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:30] JetZero is creating commercial jets featuring blended-wing bodies and sustainable fuel technology.  [10:14] Additive unlocks design and material opportunities for the aviation industry.  [22:40] The challenges related to additive manufacturing that keep Tim up at night.  [30:50] Promising advances in additive manufacturing that will change the future of aviation.  [37:27] How to raise awareness and implement additive manufacturing within an organization.  Resource Links:  EOS Follow the Additive Snack Podcast on Youtube JetZero Tim Berry on LinkedIn 

What used to be known as rapid prototyping is slowly becoming a long-term strategy for the manufacturing industry. Brands and manufacturers who integrate additive manufacturing (AM) based on solutions for pain points are much more likely to leverage additive's unique design language capabilities.  To discuss additive's endless possibilities, Host Fabian Alefeld speaks with the Founder and Chief Operating Officer (COO) of SNL Creative Inc., Shawn Zindroski. With over three decades in the industry, Shawn reflects on innovations that shaped his career and the AM projects that will shape the future of manufacturing. The conversation is an in-depth exploration of growth strategies, and how AM can impact industries, individuals, and brands.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [2:00] From model maker to show cars, Shawn has a passion for creative solutions.   [14:00] In 2008, Carbon Kids was the first customizable product from SNL Creative.  [20:20] Fundamental lessons learned from creating the airless basketball for Wilson Sporting Goods.  [24:24] Step-by-step production process including quality control measures for AM.  [35:06] The time is now for industries to embrace additive manufacturing.   [42:20] Nano-technology, automation, and robotics are the trends leveraging additive manufacturing.   Resource Links:  EOS Follow the Additive Snack Podcast on Youtube SNL Creative Inc. Shawn Zindroski on LinkedIn 

Additive manufacturing (AM) is transforming the tool and die industry by enhancing traditional processes and enabling intricate cooling structures in plastic injection molding that only AM can achieve. How will this technology reshape the future of tool and die manufacturing?  To discover AM's place in the tool and die industry, Host Fabian Alefeld speaks with Vilas Ravindra Dulipeta, Manager of the Additive Manufacturing Group at Canada's AarKel Tool & Die Inc. They discuss AarKel's unique innovations in plastic injection molding design, breakthroughs from past mistakes, and the secure role of additive in customer solutions such as EVs.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [3:19] Early in their AM adoption period, AarKel made some beautiful magnetic mistakes.  [10:06] AM offers efficient cooling structures that improve cooling times for tool and die-casting production.  [22:32] AM enables early process innovations in EV programs with the ability to create design parameters.  [25:43] How AM allows for engineered porosity in the injection molding process.  [36:58] While cost and education are challenges, additive offers Aarkel real benefits.   Resource Links:  EOS AarKel Tool & Die Inc. Vilas Ravindra on LinkedIn 

Connecting manufacturers with end users makes a big impact in the industrial manufacturing space but building a manufacturing supply chain takes time. Machine learning and AI can help create a predictive supply chain management platform that will make manufacturing more accessible and help companies reduce complexity within their operations.  To discover a new digital platform for advanced industrial manufacturing, Host Fabian Alefeld speaks with Markus Seibold, co-founder and CEO of MakerVerse. MakerVerse is an interface between additive manufacturing (AM) and other manufacturing technologies that offers auto-quoting technology to on-demand manufacturers leveraging machine learning and AI.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:42] MakerVerse is the ‘Amazon' of industrial advanced manufacturing.  [6:28] MakerVerse's mission is to create efficiencies in on-demand manufacturing.  [13:03] How scale-up and midsize companies benefit from the MakerVerse platform.  [21:33] Machine learning and AI were used to create MakerVerse's advanced auto-quoting tool.  [31:46] Predictive supply chain management is the future.  Resource Links:  EOS MakerVerse Markus Seibold on LinkedIn  

Penn United Technologies Inc. is a manufacturing company making quiet waves by integrating conventional manufacturing with additive manufacturing (AM). They have been able to integrate AM technologies wisely and organically for a steady growth trajectory.  To discover how Penn United curated its growth journey, Host Fabian Alefeld speaks with Penn's Project Manager, Jake Jones. Jake shares how Penn finds its engineering resources, manages production, and their Design for Manufacturing customer training.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:47] Penn United has a diverse history in various materials and manufacturing techniques.  [7:27] How Penn integrates AM into their traditional subtractive manufacturing platforms.  [12:44] Finding engineering resources, building talent, and managing AM production and teams at Penn United.  [19:13]  Penn's competitive advantage is their ability to customize parameters to complex geometries swiftly.  [26:20] Specialized growth opportunities in additive manufacturing.  [28:51] Penn's Design for Manufacturing training.  [30:55] What Jake expects from AM in the future.   Resource Links:  EOS Penn United Technologies Inc. 

The nuclear industry is an underestimated technology that has a substantial impact on daily life. With an uptime average of ninety-three percent, nuclear power plants in the U.S. are three times more reliable than low-carbon technologies. Plus, that reliability makes the technology a smart choice to use as a backbone for future grids.  To gain a wider understanding of nuclear power and the future role of additive manufacturing (AM) in it, Host Fabian Alefeld speaks with the Global AM Program Leader of Westinghouse Nuclear, Adam Travis. Along with other achievements in the AM space, Adam and Westinghouse recently celebrated the printing of their 1000th fuel flow plate for use in the nuclear industry. Adam shares Westinghouse's AM journey and provides a glimpse into what is next for Westinghouse in the realm of nuclear power.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key takeaways:  [1:17] Nuclear is the best backbone for low-carbon grids.  [6:47] AM helps design and manufacture safety-related parts for nuclear power plants.  [23:52] An AM part was created to offer critical fuel supply diversity for Ukraine.  [28:27] Westinghouse's additive manufacturing journey.  [38:35] Future AM applications at Westinghouse.  Resource links: EOS Westinghouse Nuclear 

Additive manufacturing (AM) isn't just shaping the future of medical devices, it is actively changing lives. As it opens new possibilities for patient care around the globe, innovative 3D design solutions are raising the bar for patient comfort and satisfaction.  Today, Host Fabian Alefeld speaks with Lisa Tweardy, CEO of MIGN, a company leading the charge in innovative spinal brace technology that leverages industrial 3D printing. We have Dr. Baron Lonner, a leader in minimally invasive scoliosis surgery, Isabelle (Liz) Rauch, Orthotist for Dr. Lonner of Orthotic Consultants, and Livi Lasner, founder of Save a Spine, an organization she started to connect those who need spinal braces with the financial support to obtain them. Together they explore how additive manufacturing is revolutionizing not only healthcare but spinal health from a personal and technological perspective.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key takeaways:  [1:48] A patient's physical and psychological comfort are essential components of spinal brace design.  [9:36] MIGN is the first and only company to personalize orthopedic bracing at scale.  [15:13] How additive technology allows Dr. Lonner to approach scoliosis treatment differently.  [19:31] An end-to-end digital design workflow allows MIGN to send production requirements anywhere in the world.  [22:12] The mission of the Save a Spine organization.  Resource links:  EOS Save a Spine MIGN Design Dr. Baron Lonner 

The ultimate goal for additive manufacturing (AM) is for those creating, building, and designing for our future to reach for AM as another tool in their toolbox as easily as they would a traditional manufacturing method. To build this trust and knowledge of industrial 3D printing, countless hours of research are necessary.   To learn more about the research being performed at Auburn University that is shaping the future of AM, Host Fabian Alefeld speaks with a distinguished AM figure, Nima Shamsaei. Nima is a Philpott-West Point Stevens professor at Auburn University and Director of the National Center for Additive Manufacturing Excellence (NCAME). At NCAME, Nima and his team are at the forefront of research and technology and are actively studying the fracture and fatigue behavior of AM materials. In addition, a joint project with the US government and Auburn University is supporting manufacturers to create components for NASA.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:39] An interest in mechanical properties led Nima from automotive to pushing the AM envelope with NASA.   [6:33] How Nima detects the fatigue behavior of additive materials.   [9:31] Three challenges of collecting and leveraging additive material data.   [16:19] When cost is not an issue, leveraging additive design maximizes its full potential.  [19:48] Part classifications are based on qualification complexities and the consequence of failure.  [23:21] A joint effort by the US government, Auburn University, and NASA support manufacturers to create parts NASA can use. 

It's clear that AI and additive manufacturing (AM) are a natural marriage of innovative technologies. As more companies focus on solutions that fortify the supply chain and increase the speed of engineering ingenuity, AM adoption will continue to accelerate.   Today, host Fabian Alefeld speaks with the co-founder and CEO of 1000 Kelvin, Omar Fergani. 1000 Kelvin is a company at the forefront of the AI-driven revolution in the AM industry. Omar explains the depths of the innovation driven by 1000 Kelvin, the pivotal role that AI plays in industrial 3D printing, and how the AMAIZE co-pilot helps engineers to reduce design time and engineer onboarding.    Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key takeaways:  [1:18] 1000 Kelvin's mission and how it plans to solve additive manufacturing's biggest challenges.  [6:26] How implementing a materials processing discipline will move additive manufacturing to serial production.  [10:41] 1000 Kelvin's AMAIZE is a co-pilot engineering tool and thermal management platform.   [12:58] On a macro level, AMAIZE helps to onboard new engineers.   [19:45] How the co-pilot integrates into the design workflow.    [22:09] Business use cases support the growth of AM spare parts and fortify the supply chain.  [26:03] The limitations and advantages of AI in AM.   

Space exploration and additive manufacturing (AM) are accelerating rapidly. SpaceX was able to reach orbital velocity with its latest starship launch, providing beautiful imagery upon its reentry. Rocket Lab had its 45th launch, with 22 additional launches planned for this year, and the first metal 3D printer installation on the International Space Station (ISS). With these accomplishments achieved, where will AM fit into our space journey's future?  To find out, Host Fabian Alefeld ventures into the final frontier with a space roundtable with an all-star panel, featuring Paul Gradl, Principal Engineer at NASA, Myles Keefer, Manager of Additive Manufacturing at Rocket Lab, Eliana Fu, Industry Manager of Aerospace & Medical at TRUMPF, and Advenit Makaya, Advanced Manufacturing Engineer at the European Space Research and Technology Centre of the European Space Agency.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key takeaways:  [2:28] Additive manufacturing is a critical component of space exploration.   [5:50] Common additive manufacturing challenges in space applications.  [10:57] Additive manufacturing adoption in Europe.  [13:28] Challenges of materials development today, and in the future.  [26:16] How to leverage additive manufacturing for new innovative projects.  [40:30] Machine manufacturer pain points and challenges.  [51:48] What is driving additive innovation in Europe?  [1:00:17] How to inspire a new generation of manufacturing engineers.   Resource links: EOS Rocket Lab TRUMPF SpaceX NASA European Space Agency  

Bike enthusiasts understand the importance of quality welds, dynamic suspensions, and low-maintenance bikes. But to have a bike custom designed to their unique specifications is a dream come true. Today's guest not only builds custom bikes he designs the parts using additive manufacturing (AM).  Today, host Fabian Alefeld speaks with the owner and founder of 44 Bikes, Kris Henry, and EOS' Spencer Thompson. Kris shares his passion for creating custom bikes and describes how he uses the design and supply chain aspects of AM to make handcrafted custom bikes accessible to a larger user group. Spencer offers insights into the state of AM adoption by small business owners, highlights the partnership opportunities available to manufacturers, and shares the hurdles independent builders face in the AM space.    Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [2:11] 44 Bikes was born of Kris' love of bicycles and his passion for designing things.  [8:48] The benefits of additive manufacturing in building custom bicycles.  [20:07] 3D printing offers small shop owners and bike enthusiasts a whole new level of design.  [26:29] Supply chain challenges and speed to market increase AM adoption in small businesses.   [34:22] When only a few parts are needed, finding manufacturers to partner with is a big hurdle.  [36:03] The lack of protocols or universal standards for additive manufacturing creates a huge learning curve for independent builders.   Resource Links:  EOS 44 BIKES Spencer Thompson on LinkedIn 

 Are you curious about how the U.S. Department of Defense (DoD) uses additive manufacturing (AM)? The military's innovative approach has a 30-year roadmap, which was authored by this week's guest.  In this special episode, host Fabian Alefeld speaks with LJ Holmes. LJ has one of the most diverse jobs in the AM industry. He is the Executive Director of Advanced Manufacturing Research and Engineering at Harrisburg University. His rich background in AM from its historical roots in the DoD to current uses and future applications. LJ describes his AM journey from the Army Research Center to Harrisburg University, how AM has evolved within the defense sector, and some undocumented stories of early use cases and current applications within the DoD.   Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:50] LJ shares his journey to AM and the integration of AM at the Army Research Center and the Department of Defense.  [11:47] Authoring the 30-year Additive Manufacturing Roadmap was the last project LJ completed for the Army Research Center.   [17:15] Harrisburg University of Science and Technology offers students an advanced manufacturing curriculum and STEM-focused education.   [26:35] Additively manufactured components may or may not have been used in military vehicles as early as the 2000s.  [29:41] Additive applications for future civilian and military use.  [42:17] During AMUG 2024, LJ will introduce a 50-foot-tall friction stir hybrid additive machine.  Resource Link:  EOS LJ Holmes on LinkedIn Harrisburg University of Science and Technology JDAMMIT.com ASTROA.org — AM Forward focus 

The expenses associated with capital investments, storing inventory, and dealing with supply chain delays pose significant challenges for companies that keep a large stock of parts. However, if these companies were able to produce the required parts whenever they are needed, without the need for maintaining costly inventories, the advantages of adopting additive manufacturing (AM) becomes evident.  In this episode, host Fabian Alefeld speaks with Pieter Ruijssenaars, the CEO and founder of DiManEx. DiManEx is redefining the AM supply chain network for its clients. Pieter describes how AM navigates the complexities of supply chains, making them more resilient, especially in the light of current geo-political tensions, his smart concept of printing 'dumb parts', and how DiManEx builds digital inventories that lead to sustainable and cost-effective business strategies.    Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [3:00] Pieter's view on how AM can help build more resilient supply chains.  [7:29] The printing of ‘dumb parts' that solve real problems is a smart concept.  [12:17] How DiManEx illustrates the business case for additive within an organization.   [22:00] DiManEx utilizes the R-ladder concept to validate the sustainability of additive manufacturing with clients.   [32:33] The future of AM adoption from Pieter's perspective.  

The US has always been a hotbed of innovation. With the integration of additive manufacturing (AM), AI, and advancements in materials and manufacturing technologies, creating clean, abundant energy is within reach. This conversation highlights the role of AM in next-generation energy technology.  Host Fabian Alefeld speaks with Dr. Alaa Elwany, science and technology policy fellow at the U.S. Department of Energy, Advanced Manufacturing Office. Alaa is a recognized expert in additive manufacturing and a key advisor in the realm of science and technology to the U.S. government. He is currently serving as a science and technology fellow at the US Department of Energy and as a professor at Texas A&M at the Department of Industrial and System Engineering. Fabian and Alaa talk about Alaa's experience within the DOE, the intersection of AM and energy, the future of smart manufacturing and digital manufacturing, and resources for business owners looking to expand their AM opportunities.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:24] Alaa explains his role within the DOE and how he and his team are shaping the future of energy.  [3:36] Additive manufacturing is versatile and scalable enough to be used in major clean energy projects.  [8:18] Materials that have a high relevance to energy applications.  [11:38] Additive's foundational role in increasing supply chain resilience.   [16:48] Next-gen energy technology includes additive manufacturing.  [20:48] The future of integrating smart manufacturing and AI into additive manufacturing.    [30:33] The vital role of government investment, regulation, and support for the future of additive and smart manufacturing.  

The innovative and intricate world of Digital Foam is an evolution of polymer lattice structures. In the past, developing applications for polymer lattice structures, especially for performance applications, has been challenging. Challenges include aspects of design, printing, post-processing, and materials. All the value chain elements influence each other, adding more complexities.  In this special episode, Host Fabian Alefeld speaks with four panelists from the Digital Foam Architects Network about the full process chain and the complexities and opportunities of Digital Foam. Joining the panel discussion are Pierre Gonnetan, business development manager at Arkema, Mike Schorr, general manager at DyeMansion, Nick Florek, CEO of General Lattice, and Dr. Dave Krzeminski, senior Additive Minds consultant at EOS. The goal of the Digital Foam Architects Network is to increase accessibility, scalability, and speed up development for performance-based lattice structures.   Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key takeaways:  [3:08] The history of polymer lattice structures and methodologies of production with Nick Florek  [7:54] Dave Krzeminski on overcoming the challenges of an ever-changing technology  [15:00] Objectives and initiatives of the Digital Foam Architects Network  [19:41] Pierre Gonnetan on the material landscape and key drivers for digital foam applications  [31:03] Mike Schorr on the importance of post-processing aspects of Digital Foam.   [38:41] Mike Schorr explains the complex process of creating uniformity in powdering, coloring, and smoothing polymers.   [48:48] Nick Florek unpacks the coordination and parameters of the digital design phase.   [56:23] Additional industrial opportunities for Digital Foam applications.    Resource Link:  Arkema EOS DyeMansion General Lattice 

Consumer 3D printing and industrial additive manufacturing (AM) are more closely related than many in the industry realize. Supply chain considerations, material development, and the ever-growing need for a robust workforce are valid concerns for both movements.  In this episode, Host Fabian Alefeld speaks with YouTube influencer and content creator Joel Telling, the 3D Printing Nerd. Together, they dive into the fascinating interface between consumer and industrial 3D printing. Joel transitioned from software development to becoming a leading voice in the 3D printing industry with more than 600k subscribers to his 3D Printing Nerd YouTube channel. Joel is a key voice in the industry, an additive expert himself, and a friendly face to EOS in the 3D printing industry.   Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key takeaways:  [1:56] The adoption of additive manufacturing in various industries has a lot to do with public perception.   [8:55] Joel describes the challenge of integrating additive's industrial applications with consumer products and applications.   [17:15] How Joel transitioned from software engineer to the AM influencer, The 3D Printing Nerd.  [21:23] How software engineering works within the additive manufacturing framework.  [25:15] Why understanding the industrial and consumer side of AM is beneficial for the entire industry.  [29:53] Joel's recommendations for consumer machines and materials for newbies wanting to experiment with 3D printing projects.  [40:16] Joel's advice for those interested in 3D printing, find a community of like-minded people, and meet up.  

Picture a future where values and supply chains are robust and agile. The workforce is skilled in high-tech disciplines such as additive manufacturing (AM). And the manufacturing industry has taken back its important role, not only within the US but all around the world. This vision is currently being modeled in Vermont.  Joining Host Fabian Alefeld is Barry Hulce, the Executive Director of Vermont's Manufacturing Collaborative (VTMC). In this episode, Barry unpacks the complexities of modern manufacturing, dives into the challenges of workforce development, and reveals how his organization is constructing a robust manufacturing infrastructure that is set to accelerate the adoption of additive manufacturing.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:21] Industry agnostic, Barry enjoys working with systems that help people.  [8:20] The purpose and intention of Vermont Manufacturing Collaborative.  [12:09] How VTMC's ecosystem will be duplicated and scaled for rural communities.  [17:35] VTMC's plan for increasing capacity and developing the future AM workforce.  [23:31] How educating an AM workforce differs from conventional manufacturing technologies.  [34:05] VTMC's technological capabilities and the development stages of active products. 

Imagine printing a car part for the racing industry as your first additive manufacturing (AM) project, earning a process engineer position with Honda Aerospace, and following that up by becoming the AM technology leader at Ohio State University. This is the inspiring story of today's guest.  Joining host Fabian Alefeld is Ben DiMarco, AM Technology Leader and Principal Engineer at Ohio State University's Center for Design and Manufacturing Excellence (CDME). In this conversation, they explore Ben's contributions to lattice structures, process monitoring, and innovative technologies such as nLIGHT and cold metal fusion. They also touch on Ben's role and passion for workforce development.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:15] In 2009, Ben's first printed AM part was a brake fluid reservoir used in the racing industry.  [3:39] Ben describes the key characteristics of lattice structure and its impact on part performance.  [8:18] For the past few years, Ben's objective has been to create a semi-empirical model for lattice structures.  [17:03] Ben's vision for how his work will impact the AM industry.  [22:03] An overview of nLIGHT technology and OSU's beam shaping project.  [32:14] Examples of current and future uses of artificial intelligence in additive manufacturing.  [34:47] OSU's forthcoming study includes the history and future of cold metal fusion.  [39:21] Ben explains OSU's CDME workforce development program.  

It is common to hear about productivity, materials, and laser power in additive manufacturing (AM). But stories are rarely heard about the lives being changed because of this technology. Innovation in AM is not just about technology. It is about transforming lives and creating a better future for people.  Host Fabian Alefeld speaks with Princess Moshoana, a South African woman whose life was forever changed by a violent act and then restored through the marvels of AM and Dr. Gerrie Booysen, a leading figure in AM and Director of the Centre for Rapid Prototyping and Manufacturing at the Central University of Technology. Together, they share a journey of recovery and groundbreaking advancements in medical industrial 3D printing.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways:  [1:31] Princess recounts the violent crime that left her physically and emotionally unable to smile.  [7:11] Dr. Gerrie Booysen explains the history of the Centre for Rapid Prototyping and how they began 3D-printed patient-specific implants.  [11:06] The arduous process chain of creating, implanting, and reconstructing Princess' jaw with an AM printed part.  [13:37] How additive manufacturing helped Princess regain her hopes and dreams.  [15:14] The many ways AM devices and reconstructive surgery can meet the tremendous needs of South Africans. Resource Link:  Centre for Rapid Prototyping and Manufacturing  

The world of additive manufacturing (AM) is ever-evolving. While additive technology is a proven game changer, gaining a client's trust requires speed, agility, and simplicity, particularly in production and supply chain processes. Joining Host Fabian Alefeld is Derek VanDenDriessche, Vice President of Sales and Business Development at Precision ADM. Precision ADM is a contract manufacturer specializing in AM. Derek has extensive experience in building successful AM production chains. He explains Precision's three-step process from prototype to production, the value of partnering with a contract manufacturer, and the challenges of producing parts for the medical and aerospace industries. All opinions expressed by podcast participant(s) are so current opinions and do not reflect the opinions of EOS GmbH or the podcast participant(s) respective companies and/or affiliates.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [3:31] Who is Precision ADM and how do they maintain supply chain agility?  [8:36] Derek details Precision ADM's 3-step process from prototyping to production. [11:29] Derek explains the similarities and challenges of handling additive production for the aerospace and medical industries. [13:31] What criteria demonstrate the value of partnering with a contract manufacturer versus vertically integrating additive production? [18:26] How is Precision ADM pushing the additive manufacturing industry forward?

As additive manufacturing (AM) practices and processes mature, we are reminded daily of the boundless potential and transformative power of technology, especially in the healthcare industry. However, additive manufacturing can be a confusing arena for traditional medical manufacturers to step into. Large organizations that successfully integrate additive are essential components of the technology's wider adoption. Joining Host Fabian Alefeld is Mark Morrison, Senior Research Manager at Smith & Nephew. Mark has decades of experience in both additive manufacturing and material science. Their conversation explores the significance of material science in AM, Mark's unique journey, and sheds light on Smith & Nephew's achievements including producing hundreds of thousands of patient-specific applications. Mark highlights key applications driving AM adoption and the importance of porous structures in the medical space. They also address the patient-specific perspective, the challenges of integrating AM into big business, and how the industry is navigating the experience gap between traditional methods and modern industrial 3D printing. All opinions expressed by podcast participant(s) are so current opinions and do not reflect the opinions of EOS GmbH or the podcast participant(s) respective companies and/or affiliates.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  Key Takeaways: [1:55] Mark's appreciation for understanding why things behave the way they do triggered his journey into material science and additive manufacturing. [5:03] In the medical industry, what current applications can be enhanced by additive manufacturing, and what are the patient benefits? [10:33] What challenges or limitations does Mark foresee for integrating additive manufacturing more broadly in the medical space? [15:46] What role does the FDA play in assisting organizations to qualify additively manufactured implants to make them market-ready?  [19:31] What excites Mark when he thinks about current and future additive applications? 

With the top five orthopedic organizations using metal and polymer additive manufacturing for production parts, the space industry using it daily for critical applications, and the automotive industry ramping up, it means this is just the beginning of a very exciting additive manufacturing (AM) journey. Joining Host Fabian Alefeld is Chuck Hansford, Director of Advanced Development at Tecomet. In the US, Chuck is widely known to be one of the most experienced metal additive manufacturing experts in the medical industry. He provides profound insights on where AM is currently as a technology and where it will be in the future, what makes clients adopt AM, and guidance for the next generation of AM innovators. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [:45] Chuck describes his early days of testing the boundaries of additive manufacturing in plastics, then metals. [5:37] Chuck explains where the medical industry stands when it comes to adopting additive manufacturing. [9:41] Chuck gets technical about the product development lifecycle, adoption of AM in the medical industry, and resolving trapped powder particles. [23:00] What are AM adoption rates and trends in the medical space? [28:27] Chuck's key guidance for engineers, C-levels, and operators who may be skeptical about adopting additive manufacturing.

The impact of additive manufacturing (AM) is expanding within the medical industry. With customization and quick turnaround times for products essential for exceptional patient care, the vertical integration of additive and traditional manufacturing is making this requirement a reality. This paradigm can function as a role model that can be applied to other technologies and industries, further solidifying the benefits of its adoption. Joining Host Fabian Alefeld is restor3D's brilliant co-founder and CTO Cambre Kelly. Cambre is a key figure behind the company's impressive success and recently joined the Forbes 30 under 30 list in the manufacturing and industry sector. In addition to sharing restor3D's unique and innovative business model, Cambre explains how restor3D views the intersection of additive manufacturing, personalized healthcare, and artificial intelligence. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [1:16] Cambre describes her education, research, and career journey that led to her specializing in 3D-printed porous structures in orthopedics. [3:35] Cambre delved into unexplored territory researching optimized gyroid lattice structures for orthopedics. [6:52] Founded in 2017, restor3D has been successful in the complex task of vertically integrating additive and traditional manufacturing without outsourcing. [16:08] In an effort to bring more personalized solutions to the orthopedic market, restor3D recently acquired companies that will expand their reach. [20:33] Restor3D endeavors to be technology agnostic and utilize AI tools for design efficiencies.  

Additive manufacturing (AM) has transformed medical devices such as hearing aids, dental procedures, and implants. There is further opportunity to expand and innovate the space, but are the regulatory bodies and insurance companies ready to adopt the technologies?  Host Fabian Alefeld is joined by the founder and principal consultant of LG Strategies, Laura Gilmour. Laura has extensive experience in additive manufacturing and in particular in the medical market. Laura offers a comprehensive overview of the medical industry as a whole and discusses the challenges of its adoption of additive manufacturing and the current medical industry trends where additive manufacturing is making a big impact.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key takeaways: [:54] Laura shares her unique AM journey within the medical markets industry. [3:12] Laura describes the medical sectors AM is helping to revolutionize including hearing aids, hip implants, and digital dental applications for the medical implant industry. [11:15] When implementing AM in the medical space regulatory reviews and insurers can be the biggest hurdles. [16:04] The risk versus benefits requirements of the primary regulatory bodies. [21:21] How IQ, OQ, and PQ processes apply to the medical device industry.  [24:41] Laura highlights trends in the medical industry with regard to the benefits of additive manufacturing innovations.   

Additive manufacturing (AM) has forged a foothold in countless manufacturing applications due to its versatility and design freedom, but it is not always the all-in, right fit, right now for some industries. One example being manufacturing millions of end-use products for the consumer goods industry. Still, AM's digital supply chain advantages have secured its place in the consumer goods value chain. Today, joining Host Fabian Alefeld is Ronen Hadar, the Senior Director of Additive Design and Manufacturing at The LEGO Group. Ronen has a unique perspective on the advantages and challenges of working with AM in the consumer goods industry. He shares the long history of AM within the LEGO Group, how the famous ‘duck' project came about, and how a limited talent pool may affect new digital technologies. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [:46] In 2010, Ronen began exploring how AM could alleviate supply chain challenges at the LEGO Group. [3:29] From prototyping to on-demand final designs, Ronen explains how the LEGO Group was one of the initial companies to adopt 3D printing for multiple applications. [10:59] Ronen explains why he asserts that AM is not a replacement for injection molding. [12:52] While scouting new technologies, the LEGO Group's now famous duck was an application to highlight the advantages of AM. [21:05] For the consumer goods industry, Ronen shares what he sees as the biggest challenges for the adoption of AM as an end-user technology. [28:25] How does the LEGO Group handle the small talent pool available to work in AM applications?

Additive manufacturing (AM) has the potential to reshape industries and enhance lives – complete from head to toe. Podiatry is an area where inspiration and innovation help customize an end-user product by blending AI, a platform-based business model, and additive manufacturing technology to create a medical application that enhances people's lives.  Today, Host Fabian Alefeld is joined by Travis and Nathan Eadie who called in from the Australian Podiatry Conference. Travis and Nathan are an innovative brother duo behind the company Doc Sols, a revolutionary company making strides in podiatry with their additively manufactured orthopedic insoles. This episode promises a riveting discussion about their journey, their challenges and triumphs, and their vision for the future of AM in healthcare. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [1:09] How Nathan, a sports podiatrist, and his brother Travis, a tradesman began creating custom insoles 25 years ago. [6:51] Nathan and Travis describe the full-process chain, from the app to the 3-D printed end product. [10:36] How does additive manufacturing mixed with AI benefit customers of insoles who have different orthopedic needs? [18:06] What major challenges have Nathan and Travis experienced that stifled their progress of using AI with additive manufacturing? [24:42] What does the Doc Sols platform-based business model look like five years out?

Additive manufacturing's (AM) role in the groundbreaking area of enhancing athlete safety through new design freedoms or on-the-spot custom polymer pad printing is nothing short of remarkable. Whether it's a helmet, a knee pad, or even the shoes on a player's feet, the sports equipment of tomorrow is being revolutionized today with AM. To unravel the intricacies of this fascinating subject, Host Fabian Alefeld is joined by the Professor & Director School of Kinesiology & Nutrition at the University of Southern Mississippi, Dr. Scott Piland. Scott is an expert at the intersection of sports and technology. He has been on the front lines of research and development, discovering how AM is sculpting the future of player safety devices and other crucial equipment. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [1:02] Scott explains his journey from shoe salesperson to athletic trainer to a respected sports safety and AM material integrator. [7:24] Scott shares his thoughts on the future role of AM in kinesiology and sports sciences.  [14:13] The benefits AM offers to sports equipment designers to transform sport safety devices. [21:27] How multidisciplinary groups use AM as a vehicle to innovate and transform a wide range of industries. [26:51] Scott shares real-life applications of AM in sports and the long-term user benefits of technological enhancements. 

Additive manufacturing (AM) popularity is growing rapidly within the consumer product and sporting goods application space. This series examines the AM innovations that are transforming industries, in this case, sporting goods. Safety, stamina, and grit are all enhanced by precise equipment designs that provide a perfect fit for professional and recreational athletes. AM is the only technology that can deliver custom designs at the fast pace that sporting goods suppliers require.  In this episode, Host Fabian Alefeld is joined by Engineering Manager for Advanced Product Development at Bauer Hockey, Thierry Krick. Thierry and the team at Bauer use EOS technology to design and produce protective equipment and customized products for hockey players. Conn Smythe Trophy winner, Cale Makar recently won MVP while wearing a custom Bauer hockey helmet, made in part with industrial 3D printing.  Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [3:08] Why is AM suitable for designing high-tech sports equipment? [4:01] Thierry explains how a small piece of foam sparked a complete manufacturing revolution at Bauer Hockey. [10:45] Why Thierry chose powder technology to be the production path for the future at Bauer. [15:43] From R&D to production, Thierry shares the many different assets involved in creating a viable sports helmet. [20:29] Thierry reveals the hockey helmet and explains how each helmet is fitted to an athlete's head.  [25:24] How athletes can get their own Perfect Fit Helmet from Bauer. 

Additive manufacturing (AM) is not only a tool to enhance the performance of applications and create more agile supply chains – it's also becoming a tool to increase brand value and awareness. Today, we dive into the story of the innovative engineering and viral marketing of the first ever 3D printed, Airless Prototype Basketball developed by Wilson Sporting Goods. Host Fabian Alefeld is joined by Dr. Nadine Lippa, Innovation Manager at Wilson Sporting Goods, and Tyler Webb, Sports Marketer and Co-founder of Uncle Charlie. Nadine, the brilliant mind who led the product development of Wilson's Airless Prototype Basketball, shares behind-the-scenes moments from the project's origin to meeting Shaquille O'Neal and Mark Cuban courtside. Tyler, the creator of the viral video that sent ripples across the internet, shares how he made the Airless Prototype Basketball the most-seen additive manufacturing application ever created. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [1:27] Nadine describes what it felt like to be courtside at the NBA Dunk Contest when her 3D printed Airless Prototype Basketball was revealed. [6:31] Wilson's additive manufacturing journey didn't begin with a basketball; Nadine shares some history. [9:38] Nadine explains the complex process her team used to turn a polymer into a high-performance basketball and the biggest challenges the team faced. [16:20] How did Wilson's marketing efforts go viral to ignite a trend of combining additive manufacturing and sports? [26:24] Tyler shares his thoughts about when he first saw Wilson's Airless Prototype Basketball and what he sees as the future impact of additive in sports. [35:49] Tyler explains how 3D printed products like the airless basketball can improve safety and performance in sports.

A majority of space applications and space companies would not be where they are today without additive manufacturing. In this final episode of our four-part series, we explore how additive technologies, like the ones used on the Ingenuity helicopter, can be used to advance industries and applications, such as mobility here on Earth.Host Fabian Alefeld is joined by Professor of Engineering Design and Manufacturing at Penn State and additive rockstar, Tim Simpson. Tim runs one of the best additive manufacturing programs in the US. Students of his program can graduate with a master of engineering in Additive Manufacturing and Design. He also consults with the NASA Langley Research Center on system design and additive manufacturing. Today, Fabian and Tim discuss theimplications of the latest developments in the space industry and other industries.We recommend you start with episode 1 of this 4-part miniseries to get a better understanding of the current state of AM in the space industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.Key Takeaways:[3:20] Equally interested in the design and manufacturing of mechanical and industrial applications, metal 3-D printing was Tim's innovation trigger.[5:36] Tim's Penn State multidisciplinary engineering and design course connects research to real-world applications.[10:29] At NASA, Tim examines how the advancements of AM in the space industry merge with other industries and technologies.[21:10] Tim considers the current and future impacts of different technologies, such as OpenAI, on AM.[27:44] Tim and a Ph.D. student coined the term MFD, or manufacturing fixation and design, to describe the limitations brought about by previous engineering experience.

The space industry could be the next trillion-dollar industry due to the vast technological advancements of the last decade. In this third episode of our four-part series, we discuss how even though AM lends itself perfectly to space applications, the rapid advancements in materials post-processing and the capabilities of engineers working on them will continuously accelerate the development of more efficient engines, reusable components, and completely new designs. Host Fabian Alefeld is joined by Zach Cordero, MIT professor where he leads the MIT aerospace materials and structures laboratory and started a class for aeronautic engineers on additive manufacturing. Zach's research spans from investigating new materials, specifically designed for additive to post-processing technologies that have the true potential to change material properties that are required for the most demanding applications in space, as well as aviation.  We recommend you start with episode 1 of this 4-part miniseries to get a better understanding of the current state of AM in the space industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [2:09] Zach created his one-week crash course at MIT, to fill the need for workforce development of highly trained engineers. [4:32] Zach explains the three main impact factors that make am perfect for the space industry. [10:04] There are opportunities to develop new materials, but only two that offer economic gain to the developer.  [13:16] Why Zach believes the space industry will benefit when additional design engineers enter the AM space. [20:28] The future of post-processing in aerospace.  

In this second episode of our four-part series about space, we talk about the orbital stage of space exploration in detail. Host Fabian Alefeld, with the help of Launcher's Head of Manufacturing and Supply Chain, Tim Berry, examines the intricacies of the technology that's being used to develop orbit vehicles and equipment in the new space industry. Including to a significant extent, additive manufacturing. Tim is an engineer at heart, working for California-based rockets and spacecraft company Launcher. We recommend you start with episode 1 of this 4-part miniseries to get a better understanding of the current state of AM in the space industry. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [2:24] Having the space bug from a young age, Tim shares his professional and personal journey into a lifelong career in the space industry. [8:06] Tim explains why he accepted the position of Head of Manufacturing and Supply Chain at Launcher. [11:10] The technology and applications driving Launcher's Light and Orbiter models. [15:00] A large portion of Launcher's rockets are designed and made using additive manufacturing technology. [20:38] Tim takes a deep dive into Orbiter's three core missions and possibilities for the future. [30:52] Tim looks into the crystal ball and shares what he sees in the future for additive, Launcher, and space industry.

There are thousands of private organizations with an interest in the space industry, prompting a new space race. This has been fueled in no small part by amazing technological developments in and outside the industry. In this four-part miniseries of Additive Snack, we explore the new space race industry, how it got to where it is now, and the role of additive manufacturing in our current environment and the future. In his first episode on space, Fabian Alefeld is joined by Paul Gradl, principal engineer at NASA and one of the most trusted sources of additive manufacturing knowledge in the space industry and beyond. Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS. Key Takeaways: [3:33] Paul explains why he chose a career in the space industry. [7:02] What was the first time AM and space collided and started their joint journey? [13:02] Paul shares some current applications that NASA uses additive manufacturing to enhance. [17:04] Paul describes how NASA works with private companies to accelerate the development curve and the speed of new space innovation. [22:47] NASA has taken on the educator role by publishing an AM book and sharing their additive data.  [27:21] Paul shares examples of failed additive parts that offered important lessons for process improvement. [32:33] What will accelerate the adoption of additive, and what does the future of AM in space look like? [38:37] What would the space race landscape be today without additive manufacturing?

Join host Fabian Alefeld for the lift off of Additive Snack Season 5: The AM Space Race. Listen in as Fabian and industry expert guests shine a light on the incredible advances additive manufacturing has made on our exploration of outer space. Follow Additive Snack now to be among the first to listen to the new and truly out-of-this-world podcast mini-series, the AM Space Race.