The Prosthetics and Orthotics Podcast

Send us a textThe mobile prosthetic clinic model is gaining traction as Hanger acquires Colorado-based Agile Orthopedics, potentially changing how prosthetic care is delivered nationwide. Raise3D's new RMS-220 SLS printer enters the market with open material capabilities, challenging the economics of small-scale prosthetic production.• Mobile clinics solve transportation challenges for patients with mobility limitations• Bringing care directly to patients is especially valuable in rural areas with weather challenges• Centralized fabrication pairs perfectly with mobile clinical services• Hanger could dramatically expand market reach by adding mobile clinics to existing locations• Open-material 3D printers may help control costs when material prices increase but reimbursement doesn't• Entry-level SLS systems face challenges with powder handling and economic viability• Lattice structures should be used thoughtfully based on function, not just aesthetics• Using others' designs without permission demonstrates disrespect for intellectual propertyJoin us next time as we continue exploring innovations in prosthetics and orthotics. Remember to subscribe to the podcast and share with colleagues who might benefit from these discussions.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textDavid Pierick, a retired Applications Engineer, shares the journey of bringing powder bed fusion technology to prosthetics and orthotics, revolutionizing patient comfort and outcomes through advanced materials.• The initial challenge: proving 3D printed prosthetic components were as good or better than traditional methods• Testing showed printed sockets were remarkably strong—in one test bending the aluminum testing rod before deforming the socket• Patient feedback consistently reported greater comfort with PA-12 sockets, especially when paired with flexible interliners• PA-11 offers superior fatigue properties and better strength-to-stiffness ratio than PA-12, though at higher cost• PK5000 combines nylon stiffness with TPU softness, enabling thinner socket designs with excellent impact resistance• Proper design principles are critical: avoid sharp edges, ensure proper radii on all features, and properly transition corrugations• Future innovation requires thinking beyond traditional manufacturing constraints and adopting true 3D design approaches• Collaborative teams of polymer experts, design specialists, and clinicians are essential for solving complex challenges• New applications could include integrated functionality with shock absorption zones and varying flexibility in a single componentSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textDr. Nate Crider joins us to discuss his approach to prosthetic care through telemedicine, where he bridges the gap between prosthetists, patients, and insurance requirements. As a PM&R specialist, he has expanded to 14 states in just three years, improving outcomes by bringing medical expertise directly to prosthetic clinics.• Telemedicine solves mobility challenges for amputees while improving communication between medical and prosthetic providers• Insurance documentation requires specific medical necessity language that many primary care providers don't understand• Collaborative appointments with patients and prosthetists ensure accurate assessment of functional needs and appropriate technology selection• Technology advancements including osseointegration, pattern recognition for upper extremities, and K2 microprocessor knees are changing patient options• Proper socket fit, liner replacement, and supply management significantly impact patient comfort and functional outcomes• Interdisciplinary approaches with surgeons, PM&R specialists, and prosthetists lead to better amputee care from surgery through rehabilitation• Small and large prosthetic practices benefit from specialized medical documentation support that reduces denial risksFor more information about Dr. Crider's telemedicine services, connect with him on LinkedIn or contact Madrina company, which operates in 46 states.A special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textBill Wright shares his global healthcare and engineering journey spanning 36 countries over 50 years. His uniques experiences reveal how important it is to create lasting impact through sustainable solutions with good engineering.•On one of his jourey's Bill was introduced to prosthetics  in Bangladesh where he encountered the Jaipur foot made from sandals and rubber tire parts• The design uniquely suited patients who walked barefoot and needed to squat for daily activities• Working across 36 countries required addressing universal needs: water, wastewater management, electricity, and material supply chains• Haiti stands among the most challenging locations due to extreme poverty and lack of infrastructure• Solar power has revolutionized healthcare delivery, from small charging panels to systems powering entire hospitals• 3D printing offers potential for on-site manufacturing but requires finding and retaining technically skilled personnel• Success can be measured in individual lives changed – like Jose Manuel who now drives and studies law despite missing all four limbs• Sustainable development requires training locals rather than relying on expatriate presence• The most effective organizations focus on teaching Special thanks to Advanced 3D for making this episode possible.Support the show

Send us a textBryan Costello shares his incredible journey from nuclear power plant worker to prosthetic innovator after losing his leg an accident. Drawing on his mechanical expertise, he developed heating and cooling systems for prosthetic sockets that address temperature regulation problems that have plagued amputees for decades.• Developing heating elements that integrate between carbon fiber laminations in prosthetic sockets• Creating cooling systems with circulating water that prevent overheating and excessive sweating• Designing moisture-wicking distal end pads that absorb sweat and protect sensitive residual limb tissue• Working with Special Forces members who successfully climbed Mount Everest using his heated sockets• Expanding his technology to orthotics and medical emergency cooling boards for trauma patients• Pursuing L-codes to make his innovations more accessible through insurance coverage• Finding success through direct marketing on LinkedIn and social mediaSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textMatt Doering shares how Cypress Adaptive came to fruition.• Entering the prosthetic industry through an unexpected path from Coast Guard service to selling cars• Building Cypress Adaptive with a focus on superior valve technology using spring and diaphragm systems that work even with debris present• Designing components with replaceable parts that prioritize patient convenience over planned obsolescence• Introducing the Symphony Aqua system that captures limb shape under weight-bearing conditions• Creating a repeatable "recipe" for successful socket fabrication that bridges the experience gap between senior and junior practitioners• Addressing industry challenges of consistency and knowledge transfer as new master's-level practitioners enter the field• Enabling practice owners to maintain quality standards across all clinicians through systematized approaches• Fostering collaboration between traditional fabrication methods and new technologies like 3D printing• Emphasizing patient-centric care while maintaining business sustainabilityTo learn more about Cypress Adaptive's products and the Symphony Aqua system, visit cypressadaptive.com or reach out directly through their website.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textDiana Hall shares her journey from chemical engineer to founder of ActivArmor, a company revolutionizing fracture care through 3D printed waterproof and breathable casts that allow patients to maintain normal hygiene and activities while healing.• Started after seeing children with wet, dirty casts who couldn't practice basic hygiene• Worked directly with FDA to develop test protocols for 3D printed medical wearables• Created a turnkey point-of-care fabrication system that clinics can operate with minimal training• Uses iPhone scanning technology for easy, accessible shape capture in under a minute• Allows custom design while maintaining standardized mechanical properties• Enables targeted immobilization that restricts only necessary joints• Popular with pro athletes, pediatric patients, and workers who need hand washing• 93% of patients choose Active Armor over traditional casts when given the option• Now used internationally by top orthopedic surgeons in 15 countriesIf you're considering innovating in the medical device space, surround yourself with experienced advisors who understand the regulatory environment—it's challenging but rewarding when you can improve patients' quality of life.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textThe prosthetics and orthotics industry is witnessing significant consolidation and technological advancement, with Hanger's recent acquisition of Coapt being a prime example of this evolution.• Coapt's pattern recognition technology transforms how upper extremity amputees control prosthetic devices• Traditional myoelectric systems use only two sensors while Coapt's system employs an array of 18 sensors• Machine learning algorithms decode neurological intent, making prosthetic control more intuitive• Upper extremity amputations represent only about 20% of all amputations, creating a niche market• Blair Lock, Coapt's CEO, built the company over 13 years without outside investment• The "slow burn" approach to business growth can be necessary and beneficial in specialized medical technology• Additive manufacturing plays multiple roles in prosthetics: from prototyping to clinical fabrication• Regulatory requirements significantly impact the economics of prosthetic technology• Myoelectric technology has potential applications beyond prosthetics: exoskeletons, industrial robotics, and other human-machine interfacesSubscribe to the Prosthetics and Orthotics Podcast for more insights into the technological advancements shaping patient care.Support the show

Send us a textRuud Rouleaux, founder of ColorFabb, shares the evolution of 3D printing materials from early PLA filaments to revolutionary foaming technology that's changing prosthetic and orthotic care. His journey from plastics engineer to materials innovator reveals how focusing on functional materials rather than competing on price has positioned ColorFabb as a leader in the field.• Origins of ColorFabb in 2010 when the 3D printing market was just emerging• Development of wood-filled PLA that sparked interest in composite materials• Introduction of VarioShore foaming technology in 2016 for lightweight, comfortable devices• Creating skin-tone matched materials that can be fine-tuned by adjusting printing temperature• Obtaining compliance certifications for direct skin contact applications• Integration with advanced software like implicit modeling for better textures and geometries• Future developments including induction nozzles and better flow control• How FDM printing with the right materials sometimes outperforms more complex technologies• The shift toward data-driven approaches in orthotics while maintaining clinical expertiseSpecial Thanks to Structure for sponsoring this episode.Support the show

Send us a textDiscover the transformative world of prosthetics and 3D printing alongside Josh Pelz, co-founder of Limber Prosthetics. We delve into the intricacies of designing lightweight, integrated prosthetic devices, exploring how simplification leads to enhanced user experiences.• Introduction to additive manufacturing in prosthetics • The concept behind a single-unit prosthesis design • Importance of material testing and selection • Engineer-clinician collaboration in product development • Discussion of challenges in alignment and fitting processes • Future outlook for innovation in prosthetic technology Special thanks to Structure for sponsoring this episode.Support the show

Send us a textThis episode explores the transformative shifts in additive manufacturing within prosthetics and orthotics, highlighting key insights from the AMS conference. A focus on open manufacturing options and investor relationships underscores the challenges and opportunities for enhancing patient care in this evolving landscape. • Discussion on reflections and takeaways from AMS • Emphasis on the importance of open manufacturing systems • Insights from industry leaders about consumer demand for flexibility • Analysis of the investor's role in driving innovation • Examination of Proteor's acquisition of Filament Innovations • Exploration of the potential for global consumer markets • Reflections on the future of 3D printing in O&P Special thanks to Structure for sponsoring this episode.Support the show

Send us a textThis episode reveals how Structure Sensors are reshaping healthcare technology, emphasizing their role in improving patient care through accurate 3D scanning. Ravi Shah shares insights into the importance of collaboration and data sharing in the medical field, discussing the intricacies of their hardware, software, and the journey toward providing better solutions for clinicians.• Exploring Ravi's journey from tech to healthcare • The critical role of 3D scanning in patient outcomes • Importance of open platforms and data sharing • How Structure Sensors ensure accuracy and consistency • Practical advice for clinicians integrating 3D technology • The promise of technology in narrowing healthcare gaps • Insights into user-friendly developments for practitioners • Future aspirations for quality careSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textInnovative adjustable sockets stand to revolutionize prosthetics, promoting comfort and user satisfaction for amputees. Sydney Robinson shares her journey in creating Vessl Prosthetics, emphasizing design iterations, user feedback, and strategic positioning within the market that enable transformative solutions in limb care. • Introduction to Vessl and its mission to revolutionize prosthetic sockets • Sydney Robinson's engineering background and entry into prosthetics • The key problems with traditional prosthetics and the need for adjustability • Mechanical solution for adaptive sockets without electronics • Feedback loops from users and prosthetists for iterative design improvement • The roadmap for product launch and future plans in the market • Discussion on market consolidation versus independent practices • Importance of collaboration between engineers and clinicians in prosthetic designSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textLuke Rodgers dives into an innovative material  that offers superior resilience, affordability, and functionality compared to traditional materials. This episode highlights its unique properties, applications, and the excitement surrounding its potential impact on the industry.• Discussion of the material  • Comparison with traditional materials  • Benefits of focusing on resilience and fatigue resistance  • Applications in various industries beyond prosthetics  • How PK5000 was developed and its future commercialization plansSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textIn this episode with Elizabeth Mansfield, we explore the evolution of prosthetics and orthotics, emphasizing the influence of education, technology, and personal stories on patient care. She shares her experience and perspective, addressing current challenges and discussing the importance of engaging the next generation of professionals.• Personal stories shaping careers in O&P • Shifting educational standards from certificates to master's programs • Importance of marketing and continuous education in O&P • Challenges in reimbursement impacting independent practices • Attracting and retaining talent in the O&P field • Integration of technology and robotics in patient care • Collaborative efforts leading to better outcomes and solutionsSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textIn this episode, we explore the transformative impact of 3D printing and CAD software in orthotics and prosthetics through the insights of guest Christiaan du Toit. Chris discusses his journey, the challenges faced in South Africa, and how effective collaboration between clinicians and designers leads to better patient outcomes.• The significance of CAD and digital tools in modern O&P • Chris's educational and professional background in orthotics • The evolution and skepticism towards 3D printing in the field • Challenges of sourcing materials and devices in South Africa • The importance of FDM and multi-jet fusion techniques • The necessity of communication for successful collaboration • Exploring future advancements in additive manufacturingSpecial thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textDr. Janell Wright discusses her extensive journey in public health, highlighting the impact of community engagement and the importance of addressing social determinants of health. She reflects on her international experiences, the stigma surrounding diseases like HIV, and the need for a more supportive healthcare system. • Janell shares her journey to public health • Emphasis on understanding root causes of health issues • Importance of community engagement in healthcare initiatives • Challenges faced by patients due to stigma • Transitioning back to the U.S. and her work at the CDC • Encouragement for young professionals, especially women in the field • Networking and mentorship as vital components of professional growth • Personal anecdotes revealing the importance of humane perspectives in healthcare • Reflections on family influences and experiences growing up abroad-special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textCan rapid prototyping truly save the day in critical situations? Discover how a simple 3D-printed component prevented a costly machine breakdown, and learn why this story exemplifies the incredible potential of additive manufacturing. We also welcome Josh Steer from Radiide Devices, who shares his insights on the challenges of adopting CAD technology in the prosthetics and orthotics field. Josh provides valuable perspectives on improving clinician's efficiency without overshadowing their expertise, offering a glimpse into the future of prosthetic design.Our exploration continues with the intricate world of prosthetic socket design, highlighting the evolution from academic research to practical implementation. We delve into the artistry and skill required for precise socket fitting, and the supportive role of data from systems like TracerCAD and Omega. Through Josh's insights and our discussion, you'll gain a deeper understanding of how artificial intelligence is reshaping the industry, while still emphasizing the irreplaceable human touch necessary for addressing unique patient needs.Finally, we examine the collaborative journey in creating advanced prosthetic solutions. With a focus on the intersection of technology and human ingenuity, we explore how scanning and digital tools are empowering prosthetists. Josh Steer shares his team's dedication to enhancing patient outcomes through innovative software solutions, highlighting how automation and customization can work hand-in-hand. This episode dives into the promising future of prosthetics, where technological advancements enable clinicians to maintain their pivotal role in patient care.Special thanks to Advanced 3D for sponsoring this episode of the podcast.Support the show

Send us a textDiscover the transformative power of 3D printing in the world of prosthetics and orthotics as we sit down with Eleftherios Samiotis, an innovator from Greece, whose passion for the field was sparked during high school summers. From his educational journey at the University of Salford to launching OrthoLife, Eleftherios reveals the challenges of navigating diverse healthcare landscapes and fierce market competition. Learn how his commitment to innovation is elevating the standards of orthopedic devices in Greece, Cyprus, and potentially beyond.Experience the cutting-edge advancements in technology as Eleftherios shares his transition from traditional methods to revolutionary 3D printing, especially for children with cerebral palsy. Discover the incredible benefits of custom, breathable, and functional orthopedic solutions that are reshaping patient care. With insights into material advancements and ambitious expansion plans, Eleftherios offers a glimpse into the future of orthopedics and the opportunities that lie in international markets.Explore the strategic investment decisions behind adopting 3D printing technology and the evolving landscape of additive manufacturing. Understand the importance of partnerships, ethical practices, and the role of accelerator programs in guiding businesses towards sustainable growth. As Eleftherios highlights the intersection of trust, innovation, and real-world applications, this episode provides invaluable insights for anyone interested in the dynamic convergence of healthcare technology and entrepreneurship.Then join Joris and I talking about Formnext 2024.Special thanks to Advanced 3D for making this episode possible.Support the show

Send us a textIn this episode, we dive into the world of 3D printing and industrial design with Adam Hecht of Dive Design. Adam shares his inspiring journey from a college project sparked by a TED Talk to revolutionizing prosthetics for both humans and animals. Starting with a humble desktop printer, Adam scaled his ambitions to incorporate advanced technologies like the Caracol robot, proving that creativity and resilience can transform lives and capture mainstream attention.Discover how 3D printing is breaking boundaries beyond prototyping, from creating affordable pet prosthetics to reshaping industries like furniture design. Adam offers practical advice on starting small, mastering entry-level tools, and balancing risk with opportunity to achieve groundbreaking results. Learn how his team is tackling sustainability and waste in furniture production through circular design, making innovation accessible and impactful.Whether you're an aspiring entrepreneur, a design enthusiast, or simply curious about the intersection of technology and creativity, this episode is packed with insights on leveraging 3D printing to make a meaningful difference. Tune in for a compelling conversation about pushing boundaries while staying true to your mission.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textThis episode examines the evolving role of 3D printing in prosthetics and orthotics, focusing on advancements in additive manufacturing. Joris Peels and Brent Wright discuss Formnext and hop into the weeds about some other things.  The conversation highlights collaborative robots (cobots) as tools for creating body-specific parts like scoliosis braces, offering safer and more cost-effective solutions across industries such as aerospace and specialty vehicles. Bambu Labs' developments in material extrusion are also explored for their potential to set new industry standards for personalized manufacturing.The episode concludes with a discussion of the intersection of technology, design, and market trends, focusing on companies like Zellerfeld and Nike. Topics include custom foot orthoses and footwear innovations, as well as the potential for luxury applications in prosthetics and orthotics, signaling a shift in industry possibilities.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textIn this episode, we're joined by Shiden Yohannes, whose journey from industrial engineering to a leadership role at Formlabs highlights the impact of technology in healthcare. Shiden discusses the rapid evolution of 3D printing, especially during the pandemic, where it played a key role in addressing healthcare shortages. He explains the advantages of an open ecosystem in 3D printing, focusing on orthotics and prosthetics, and highlights the impact of materials like Nylon 12 Tough and polypropylene, which are making medical devices more efficient and cost-effective to produce.Shiden's insights show how 3D printing can streamline manufacturing processes and reduce costs, making advanced medical solutions more accessible. The conversation also highlights the spirit of global collaboration in the orthotics and prosthetics field. Shiden shares a story of professionals uniting across borders to help a patient named Sydney, showing how creativity and teamwork can overcome barriers in healthcare.As the episode concludes, we thank Shiden for his contributions and invite listeners to join us on LinkedIn to continue the discussion. Don't miss this kickoff to our 10th season, and if the episode resonates with you, please leave us a review.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textIn this episode, Michael Leach joins us, a certified prosthetist and orthotist who began his career as a high school volunteer in 1975. Michael shares his journey, highlighting key mentorships and the evolution of education in the field, from certificate programs to degree-based training. He emphasizes the significance of hands-on learning in developing skilled professionals.We also explore the impact of climate and financial factors on prosthetic fitting and accessibility. Michael discusses how issues like sweat in humid environments and the need for waterproof systems affect prosthetic design and usage. Additionally, we examine the financial dynamics of the industry, comparing reimbursement practices across countries like Germany and Scandinavia, and how these practices influence innovation.The episode covers the latest advancements in prosthetic technology, including microprocessor knees and 3D printing, which are redefining the possibilities for amputees. We hear the inspiring story of Robert, an amputee athlete who motivates others with his determination. Through engaging stories, the conversation emphasizes the importance of personalized care, professional support, and the role of clinicians in advancing patient care and inspiring the next generation of prosthetic specialists.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textLuc Boronat, head of the digital division at the Eqwal Group and CEO of Qwadra, discusses his journey and insights on the meticulous balance between clinician responsibility and design automation in the prosthetic and orthotic industry.Join us as we explore the story of a visionary who has reshaped the Orthotics and Prosthetics industry through innovative CAD/CAM solutions. From humble beginnings with a ZX80 computer to creating digital tools that replaced outdated plaster models, this journey showcases the power of blending engineering with clinical expertise. Discover how these tools evolved from internal innovations to marketable solutions, addressing real-world clinician challenges and ultimately shaping a company that supports Certified Prosthetist-Orthotists globally.In the realm of advanced 3D printing in orthotics, we delve into the use of foaming TPU material for custom insoles. Learn about the clever solutions developed to maintain printer functionality in continuous operations and the strategic positioning of soft insoles in the European market versus global preferences. Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textJoin us as we embark on an exhilarating journey into the world of prosthetics and orthotics with a live recording from AOPA 2024. With over 1,800 attendees and 20 new vendors setting the stage, Joris Peels and Brent Wright capture the dynamic atmosphere of the event. This episode spotlights the spirit of innovation driving the industry forward, from the latest in 3D printing technology to pioneering products such as an orthosis for tremor patients and silicone printing techniques. Experience the collaborative energy that is pushing the boundaries of what's possible in prosthetics and orthotics.We are honored to feature Paul Gudonis, CEO of Myomo, who takes us through his extraordinary journey of technological innovation aimed at helping individuals with upper extremity impairments. Paul shares invaluable insights from his background in engineering and business, his transition to Myomo, and the company's major milestones. Listen as he recounts the inspiring moment when paralyzed individuals using MyoPro rang the closing bell at the New York Stock Exchange. Paul's stories about the profound impact their work has had on patients' lives are sure to leave you motivated and inspired.Explore the global ambitions and entrepreneurial spirit shaping the future of orthotic prosthetics. In this episode, we delve into a company's commitment to advancing arm and hand functionality, securing reimbursement from major insurers, and expanding internationally, including a joint venture in China. Paul Gudonis offers a fresh perspective on how an entrepreneurial mindset can transform the prosthetics and orthotics industry. Reflecting on the balance between doing good and achieving personal success, this episode critically examines the dynamic intersection of innovation, entrepreneurship, and impactful patient care.This episode is brought to you by Advanced 3D.Support the show

Send us a textHave you ever wondered how cutting-edge technology is transforming the world of prosthetics and orthotics? Join us as we kick off the Prosthetics and Orthotics Podcast with a thrilling behind-the-scenes look at our experiences recording live at industry trade shows. From tackling technical hurdles with Plantronics headsets to enjoying the comfort of Dive Designs' 3D printed chairs, we share our excitement about the American Orthotic & Prosthetic Association (AOPA) show. You'll hear firsthand accounts of innovative products, successful interviews with industry experts, and the seamless effort that went into coordinating multiple live recordings.Expect to be captivated as we highlight standout presentations and memorable interviews. Katie from Advanced 3D delivered an enthralling talk on the applications of additive manufacturing, while Psyonic's live demo of a prosthetic hand reacting to muscle signals left us in awe. We also bring you insights from dynamic leaders like Anika from Psyonic and Louis-Philippe from Spentys, whose genuine and approachable nature made our conversations truly memorable. From low-tech solutions for tremor sufferers to the high-tech marvels presented by MyOMO and Spentys, this episode is packed with diverse perspectives and groundbreaking innovations.Explore the future of prosthetics and orthotics as we introduce pioneering companies like Coyote and Radii, discuss the educational approaches of Dr. Adrian Hill, and reflect on Paul Gudonis' leadership at Myomo. Learn about the transformative impact of new technologies, such as Rocky Tech's cooling solutions for prosthetic sockets and the potential for Formlabs' additive manufacturing advancements. We also touch on the importance of making prosthetic technology more accessible and highlight the global market trends showcased at OT World. This season promises to be an exciting journey full of advancements and compelling stories from the ever-evolving field of prosthetics and orthotics.Special thanks to Advanced 3D for sponsoring this episode.Support the show

Send us a textWhat if you could witness the unyielding spirit of the world's most exceptional athletes in action? Join us as we sit down with Katie Richmond, reporting live from the Paris Paralympics, to uncover the stories of resilience and triumph that make this event truly unforgettable. From her touching visit to the historic beaches of Normandy to experiencing the vibrancy of the Paralympics' opening ceremony, Katie takes us through every exhilarating moment, shedding light on the diverse and sold-out medal events that have captivated audiences worldwide.Explore the intricate world of Paralympic sports with us, where we spotlight categories such as T35 for runners with moderate impairments and the T11 to T13 categories for blind runners. Katie shares her firsthand account witnessing thrilling victories like the US women's triumph over Italy in sitting volleyball. We also marvel at the audacity and skill of visually impaired long jumpers and an eight-foot-tall Iranian athlete who redefines the boundaries of possibility.Delve into the technical side of the Paralympics as we discuss the origins, strategies, and intense training behind wheelchair rugby. Katie provides insights into the evolving technologies in prosthetics, highlighting the preferences and challenges faced by athletes. We round off this enlightening episode by looking ahead to the future innovations in 3D printing and prosthetic technology that promise to revolutionize the field. Don't miss this episode packed with inspiring stories and cutting-edge advancements that showcase the remarkable world of the Paralympics.This episode is brought to you by Advanced 3D.Support the show

Send us a Text Message.We're delighted to introduce Diego Suarez from Bionic Prosthetics and Orthotics, whose extraordinary journey from a sports injury to an inspiring career helping those with physical challenges will leave you motivated and full of appreciation for the impact of resilience.Ever wondered how cutting-edge 3D printing technology is revolutionizing prosthetic fabrication? Discover the detailed workflow of a central lab that serves multiple clinics, utilizing tools like Omega Willowood, MeshMixer, and a variety of slicers such as Simplify 3D, PrusaSlicer, and SuperSlicer. We discuss the strengths and limitations of each software and provide insights into optimizing material usage with different printing modes. This is a treasure trove of technical knowledge for anyone passionate about the future of prosthetics.Innovation doesn't stop at technology; it extends to materials too. Explore the advancements in prosthetic materials with us, featuring polycarbonate, TPU, and varioshore. Diego Suarez shares his excitement about MJF printing technology and its potential for creating complex structures. For those new to 3D printing, Diego offers invaluable advice on starting with affordable direct extruder printers and mastering design tools like MeshMixer and Fusion 360. This episode is full of expert tips, personal experiences, and practical guidance to push your prosthetic and orthotic skills to the next level.Brought to you by Advanced 3D and Comb.Support the Show.

Send us a Text Message.Ever wondered how recording a podcast live at a bustling conference feels? We don't know either! But you can join Brent in Charlotte as we broadcast directly from the AOPA conference for the first time ever. In this episode we dive into the world of orthotics and prosthetics as we unpack the ongoing excitement and occasional weariness surrounding 3D printing technologies. We also shed light on the fluctuating funding climate in the sector, discussing why impactful, application-focused companies continue to capture investor interest despite a slowdown in startups.Could large corporations be losing their grip on emerging technologies? We explore the precarious balance big players like HP, Stratasys, and 3D Systems must maintain when investing in 3D printing. We discuss the brutal reality of corporate decision-making and the potential risks of shifting focus to new trends. This discussion offers a crucial lens into the strategic movements of industry giants and the ripple effects on innovation.Then we meet Ben Wright, a passionate prosthetist and orthotist who takes us on his inspiring journey from manufacturing engineering to opening his own practice. Learn about his strategic decisions and the challenges he faced, from choosing a clinic location to securing funding and building strong local relationships. Discover the advantages of integrating digital scanning technology into clinical practice and the value of maintaining small, personalized clinics in an industry increasingly leaning towards consolidation. This episode is a treasure trove of insights, packed with real-life stories and practical advice for anyone interested in the evolving world of orthotics and prosthetics.Special thanks to Comb and Advanced 3D for sponsoring this episode.Support the Show.

Send us a Text Message.Join us as we celebrate 100 Episodes with Dale Perkins of Coyote Designs sharing his insights on how he has left a legacy through socket design and product development. His dual expertise as a prosthetist and an amputee brings a unique perspective to the conversation. We'll explore his personal story of overcoming his amputation through groundbreaking medical interventions and the life-changing impact of innovative prosthetic design.Discover how prosthetic technology has transformed over the past five decades, from rudimentary wooden legs to today's advanced 3D printed solutions. We'll discuss the resistance to change among seasoned practitioners, the importance of personalized patient care, and the essential role of new technologies in improving patient outcomes. Dale shares invaluable lessons from his career, emphasizing the need for continual learning and adaptation in this rapidly evolving field.Looking to the future, we critique the current state of prosthetic education and industry practices, advocating for a more patient-centered approach. We explore the crucial influence of surgical outcomes on prosthetic success and call for younger orthopedic surgeons to engage more deeply in amputation surgeries. This episode is a celebration of our podcast's global reach and the profound impact of shared knowledge and innovation in the prosthetics and orthotics community. Join us as we commemorate this milestone and envision the future!This episode is brought to you by Comb and Advanced 3D.

Send us a Text Message.Have we missed something?  In this episode we go back to the basics.  Actually we go before the basics and that is surgery.  Does the quality of surgery affect outcomes?  What makes a good amputation? What makes a good outcome?  Are prosthetists asked to do miracles? What is the role of the IT band in normal gait?We cover this and more with Tom Cutler.  If you listen to this episode and have not been challenged to think and consider what we have learned well....I did not do my job.  This episode is brought to you by Advanced 3D.Resources:Here's the video clip of femur vs IT band hip action: Link. Here's the animation showing how large the horizontal force is at the hip vs at the ground: Link. Here's the theory about the IT band being 30% of hip power:  Link.Here's the article about TF amputees missing 30% of hip power. Link. This has amputees at up to 40% deficient. Link. Here's Gottschalk's article about amputation surgery:  Link. Page 19 shows the sharp edge, open bone marrow, and the text about moving the tensor fasciae latae. Here's Gottschalk's article (Link) about TFL being the most important hip muscle in gait (page 184) and the gluteus medius being inactive during stance while TFL shows intense activity (pg 182). Here's Pohl 2015 about a gluteus medius nerve block followed by... NOTHING! Link. There's no trendelenburg gait... no changes...  What about increased cardiovascular morbidity after amputation? Here's an article about a 10 year old dying of fat embolism syndrome after TF amputation. Link. Here's a spike in cardiovascular mortality in traumatic amputees (amazing data, very sound). Link.What about the validity of the "adductor myodesis" technique? Link. According to this article surveying surgeons, "it is not possible to stitch the muscles to the bone due to the lack of fasciae structures." and a very telling statement "I have been a surgeon for 40 years and have learned by bitter experience. The information provided in the literature is miserable and I oftendisagree with the arguments." To all of the above, consider this:  there's no skeletal support. End of discussion, right? Until we provide amputees with skeletal support, everything else is moot.

Send us a Text Message.Maybe the solution to your knee pain is a high-tech 3D-printed brace inspired by an injury from the football field. Today, we're talking to Dave Johnson, the CEO and founder of the startup Icarus Medical, about his unusual path from a childhood on a dairy farm to inventing innovative knee braces. Dave describes how his life journey and a successful career in chemical engineering for the Department of Defense provided the inspiration for developing a high-performance, metal-free knee brace for fighting patellofemoral osteoarthritis.  And 3D printing how? Dave provides an ingenious step-by-step, from the first heavy, bulky prototypes to their eventual lightweight, contour-fit, form-fitting incarnation. His descriptions of the iterative development, including his incorporation of an elastomeric band to improve fit and tolerance, as well as the employment of a biomedical engineering intern, are both fascinating and informative. Moreover, he recounts how his team realised that the heaviest components came from the support material used in the printing process and, thus, shifted to Multi-Jet Fusion technology, which is cheaper and can be produced in much shorter runs. By the time we had finished, we wondered whether perhaps the biggest takeaway was that these state-of-the-art, individualised, contour-fit, 3D-printed, durable, adjustable, lightweight knee braces for leverage-control osteoarthritis became economically viable in greater number because of the strategic application of HP's Multi-Jet Fusion technology. But as much as it's about the tech and engineering, it's also about the people who are running the ship. In this episode, we spotlight the empathetic, patient-centric culture at Icarus Medical, where no two braces are ever the same, and every person is accommodated for, because – simply put – they can be. Dave takes us through the extensive process of getting a custom brace, from scanning to finishing to quality control to shipping, and into the nitty‑gritty of maintaining good relationships with outsourced contractors. And along the way, Dave shares some of his hard-won lessons on cost management, market research, and the power of staying true to your vision and having conviction in your product. If you're at all interested in technology, medicine and innovation, you do not want to miss this episode.This episode is brought to you by Advanced 3D.

Send us a Text Message.What if the future of prosthetics could be completely transformed by a single machine? This episode of the Prosthetics and Orthotics Podcast kicks off Season 9 with an in-depth recap of the Rapid conference, highlighting the revolutionary Impossible Objects machine. Discover how continuous carbon fiber technology is set to change the landscape of 3D printing for prosthetics. We also shine a spotlight on an innovative elastomer from the Loctite Henkel Group, designed to mimic the comfort and durability of memory foam, opening up exciting new possibilities for patient care.We then explore the intersection of technology and fashion with HP's MultiJet Fusion 580 printer, revolutionizing the eyewear industry. Learn how custom-fit, stylish glasses with wood grain finishes can be produced on-demand, reducing waste and meeting consumer demands more efficiently. Plus, we delve into the realm of metal 3D printing, discussing the accessibility and safety of newer, more affordable machines like the One Click Metal system and how they are democratizing advanced manufacturing.Finally, we take you on Katie's journey through the evolving field of O&P. Hear about the shift towards 3D printing and CAD design, with practical tips for newcomers. We also examine the benefits and challenges of using lattice structures in orthotics and prosthetics, emphasizing the importance of design precision and material selection. Tune in to discover how small, in-house 3D printers are becoming indispensable tools for prototyping custom solutions, and the growing need for clinicians to embrace these technologies for better patient outcomes.

Ever wondered how prosthetists can significantly influence the lives of amputees? Jim Reichmann shares his extensive knowledge in evidence-based medicine and the transformative role of removable rigid dressings. Through his numerous contributions to clinical guidelines and published articles, Jim unveils the innovative practices that are setting new standards in O&P.In our conversation, we explore the critical role prosthetists can play in healthcare teams and how they can improve clinical outcomes for amputees. By drawing parallels between prosthetists and other healthcare professionals, we highlight the potential for more integrated, multidisciplinary approaches to patient care. We delve into postoperative dressing choices and the groundbreaking advantages of removable rigid dressings. Experimental approaches and studies reveal how compliant use of these dressings can lead to more successful prosthetic fittings, emphasizing the importance of innovation in the field.We also tackle the challenges and opportunities in surgical amputation and prosthetic care, sharing personal anecdotes from residencies and discussing the complexities surgeons face. The episode underscores the importance of considering long-term patient outcomes, such as mobility and quality of life, rather than just immediate surgical success. We conclude with a call to action for better communication and education to maximize prosthetic outcomes, showcasing the benefits of removable rigid dressings in reducing hospital-acquired conditions and fall-related injuries. Tune in for an insightful discussion that promises to change the way you view prosthetic care.This episode is brought to you by Advanced 3D and Limbguard.

What if the future of upper limb prosthetics is being shaped right now by a wave of strategic acquisitions and groundbreaking innovations? Join us as we navigate the intricate dynamics of the prosthetics industry, dissecting recent high-profile acquisitions by companies like Fillauer, College Park, Ossur, and Eqwal's notable acquisition of Steeper and Taska. Explore how these moves signal a consolidation trend driven by a rising demand for advanced prosthetic solutions and the crucial role of collaboration between prosthetists and surgeons in enhancing patient care. We also spotlight Linda Calabria's invaluable graphics that beautifully map these industry shifts.Ever wondered how venture capital and private equity influence niche markets like the Orthotics and Prosthetics (O&P) industry? This episode takes a closer look at the high-stakes world of VC and PE funding, unpacking the pressures for rapid growth and the delicate balance between quick returns and long-term innovation. We delve into the complexities of large-scale investments in the O&P sector, drawing comparisons with significant deals like the $1.3 billion acquisition of Hanger. Our discussion reveals the unique challenges posed by smaller consumer bases and the potential for socially responsible funding models that prioritize measurable outcomes.Finally, we tackle ethical considerations in social enterprises and the global consequences of aid and integration. We dive into the exciting realm of patient-invented prosthetic solutions, examining the impact of 3D printing technologies and the ongoing innovations driven by patient needs. From the strategic maneuvers of companies to the remarkable advancements in prosthetics, this episode is packed with thought-provoking insights and essential updates.Special thanks to Advanced 3D and Limbguard for sponsoring this episode.

In this conversation, Joris Peels and Brent Wright interview Duann Scott, the head of the 3MF Consortium, about 3D printing, software, and the future of file formats. They discuss the benefits of the 3MF file format, its security features, and the implications for the 3D printing industry. The conversation also covers lattice structures, implicit files, and the importance of data communication in 3D printing. The conversation delves into the use of implicit modeling and lattice structures in 3D printing, the benefits of bypassing the meshing process, and the potential for streaming slicing. It also explores the concept of systems-level approach in design, the role of computational workflows, and the importance of seeking expert advice. The conversation concludes with a discussion on the speed of iteration and the liberating nature of additive manufacturing.Special Thanks to Our Sponsors: Advanced 3D and LimbGuardKeywords3D printing, 3MF file format, software, lattice structures, implicit files, data communication, security features, 3D printing industry, 3D printing, implicit modeling, ladder structures, meshing process, computational workflows, additive manufacturing, expert advice, systems-level approach, speed of iterationTakeawaysThe 3MF file format offers significant advantages over the traditional STL format, including smaller file sizes, color and texture preservation, and the ability to carry metadata and manufacturing information.The 3MF Consortium is an open-source initiative that aims to standardize 3D printing file formats and ensure interoperability between different software and hardware systems.Security features in the 3MF file format allow for restrictions on file access, printing permissions, and machine-specific usage, providing greater control and protection for 3D printing files.Lattice structures and implicit files offer efficient ways to describe complex geometries in 3D printing, enabling smaller file sizes and more elegant data communication.The conversation highlights the need for the 3D printing industry to mature in terms of data communication and file format standards, emphasizing the importance of proper data flow and scalability. Implicit modeling and ladder structures offer an efficient and powerful way to create complex geometry in 3D printing.Bypassing the meshing process and streaming slices can improve the speed and efficiency of the 3D printing process.A systems-level approach to design, along with computational workflows, can lead to more robust and flexible solutions.Seeking expert advice and surrounding oneself with knowledgeable individuals is crucial when navigating the complexities of additive manufacturing.The speed of iteration and the liberating nature of additive manufacturing offer new possibilities for design and production.Chapters00:00The Future of 3D Printing: Exploring the 3MF File Format06:09Security and Interoperability: The Role of the 3MF Consortium25:10Optimizing 3D Printing Workflows with Computational Approaches28:55Expert Advice and Systems-Level Design in Additive Manufacturing32:09The Speed of Iteration and the Liberating Nature of Additive Manufacturing

Navigating a world not designed for you can be a daunting challenge, but imagine turning that challenge into a beacon of innovation and hope. That's precisely what Jacob Ayers from Wurth Additive Group has done with his inspiring journey through legal blindness and into the heart of 3D printing. As a guest on our show, Jacob offers not only a window into his world shaped by rod-cone dystrophy but also how he's leveraging additive manufacturing to push the boundaries of accessibility in everything from tactile education tools to museum exhibits.With each story and discussion, the power of an inclusive approach to technology and design becomes undeniable. Join us as we uncover how Jacob's commitment to 3D printing is catalyzing social change, from transforming employment prospects for those with visual impairments to the careful orchestration of museum spaces that invite all visitors to engage with history. His insights provide a roadmap for those looking to merge art with practical application, whether it's in the delicate intricacies of prosthetic development or the robust world of CAD modeling. This season's narrative is a testament to the impact that a single individual's vision can have on a community and industry at large.However, with great power comes great responsibility, and in the world of 3D printing, that means addressing the elephant in the room—safety and sustainability. We round off the season with a crucial conversation on the environmental implications of photopolymers and the industry's duty to protect both consumers and our planet. Jacob's expertise shines as we tackle the importance of regulations and the collective effort required to ensure a future where technology continues to serve humanity without compromising our well-being. Tune in for a journey where every chapter weaves together the threads of empathy, innovation, and responsibility, crafting a narrative that not only informs but inspires action.This episode is brought to you by Advanced 3D.

We are joined by Mike Jenks, a Certified Prosthetist and Prthotist with Integrum, who discusses a bone-anchored implant system called the OPRA(TM). Mike shares his journey into the field, starting from an unexpected encounter during his physical therapy training that led him to the world of prosthetics and orthotics. His extensive career, spanning 27 years, includes training many young professionals and adapting to the evolving landscape of the industry.Mike recounts his personal connection to osseointegration through his wife, who became an above-knee amputee due to cancer. Her desire for a more comfortable and functional prosthetic solution led them to explore osseointegration, a procedure that integrates the prosthesis directly with the bone, eliminating the need for a traditional socket. This experience highlighted the limitations of conventional sockets and the potential benefits of osseointegration, particularly for active individuals who struggle with the static nature of traditional prosthetic devices. Mike emphasizes the importance of understanding the patient's perspective and the psychological impact of limb loss.The discussion shifts to the broader implications of osseointegration in the prosthetics field. Mike explains how this technology can significantly enhance the quality of life for amputees by providing a more natural and responsive connection between the prosthesis and the body. He addresses common misconceptions about the procedure, such as the risk of additional bone loss in case of infection, and highlights the thorough evaluation and patient selection process that ensures successful outcomes. Mike also touches on the role of insurance in covering osseointegration, noting that most major payers now approve the procedure.We conclude with insights into the future of osseointegration and its potential to transform prosthetic care. Mike underscores the importance of a multidisciplinary approach, involving surgeons, prosthetists, physical therapists, and other specialists to provide comprehensive care. He also encourages prosthetists to consider osseointegration as a valuable option for their patients, emphasizing the need for continuous education and collaboration within the medical community. The episode provides a comprehensive overview of the advancements in prosthetic technology and the profound impact these innovations can have on the lives of amputees.This episode is brought to you by Advanced 3D.

We spoke with Jan Rosicky, co-founder and chief business development officer at Invent Medical, about how 3D printing is revolutionising orthotics and prosthetics (O&P). Rosicky discusses his story of coming into the world of medical devices after running a graphic design and marketing company for a decade and a half, and his father, a well-known mechanical engineer and lifelong CPO, who started the family business the year Rosicki was born.Jan describes how Invent Medical began as a ‘traditional' fabrication business in the Czech Republic following the break-up of communism in the late 1980s. The organization slowly adopted technologies such as 3D printing, then introduced a series of digital technologies. ‘We gradually started to replace some of the old tools we had with digital technologies, and this enabled us to create more sophisticated designs and more advanced manufacturing processes… It allowed us to move to smarter and more efficient approaches,' explains Jan. The company created more breathable, custom-fit cranial orthoses for babies, which allowed for more comfort for the patients, improving compliance. For Jan, this wasn't possible without 3D printing.Interestingly, the discussion also touches on Invent Medical's global business operations, and how their markets differ in terms of challenges as well as opportunities, especially in the US and Europe. Jan also shares his experience about how 3D printing has revolutionized the O & P industry by making it possible to create prototypes rapidly and on-demand, as well as customized devices that are not only effective medically, but also more visually appealing than before. He emphasizes how Invent's product development process is collaborative, with input from clinicians around the world, to tweak, refine, improve and test their product designs before they are marketed. The last part of the interview is a forward-looking view about the future of the O & P industry, with a strong advocacy for 3D printing technologies to revolutionize patient outcomes across the globe.This episode is brought to you by Advanced 3D.

In the latest episode of their podcast-hosts Brent and Joris dig into recent developments and strategic moves of Embla Medical. The company's communications and social media activities were among the topics discussed. Embla Medical has grown into a company with a very large role in the rehabilitation landscape. In fact, Embla has acquired several companies under its umbrella over the past few years and we discuss the implications for our industry and Embla's role in the market.They also discuss how Embla Medical changed its name from Ossur to better reflect the company's expanded focus on novel technologies for mobility impairments, and how all of this can impact the company's position in the market and how it relates to its customers.The podcast ends with an analysis of Embla Medical's path ahead, with potential new markets and technologies being discussed. The panel speculates upon the tactics that the company could employ to secure a competitive advantage, such as expanding into emerging markets and enhancing its product portfolio using the latest technologies, such as additive manufacturing. Embla Medical 2023 Annual ReportSpecial thanks to Advanced 3D for sponsoring this episode.

Join us on an additive journey, exploring the present and the future of 3D printing through the eyes of Grant Michael of Worth Additive Group as he builds his way from a MakerBot Thing-O-Matic to a broad knowledge-base of 3D scanners. He guides a path through our industry into the promising future for additive technologies, especially as it pertains to the orthotic and prosthetic profession. Be prepared, the future may not be what you think!But more than a glimpse of things to come, this episode is a lesson in the nuts and bolts of 3D.  From the appropriateness of starting small with 3D projects, to the learning that happens on the way from idea to object, we go there. We then move and groove with the motion capture of 3D scanning, taking you through the marker dance that results in the reverse engineering that can make the production of a figurine as literal as that of a Hugme pillow. This is your after-school elective shot that will lead you to the sweet zone of 3D production.We wrap up with a discussion about how to maximise the technology's huge potential. Learn about the surprisingly little-used world of metal printers, find out how to choose the right contract manufacturing partner with expertise in quality control and understanding materials, and discover how networking is your secret weapon. Towards the end of the episode, we help you understand more about the intricacies of FDM metal printing, as well as the importance of working with service providers. Special thanks to Advanced 3D for sponsoring this episode.

In this episode of the Prosthetics and Orthotics Podcast, hosts Brent and Joris engage with guest Jeff Denune to explore his extensive background and developments in the prosthetics and orthotics field. Denune shares his journey from his initial involvement in the field, influenced by post-WWII prosthetics professionals, to his adoption of cutting-edge technologies like CAD for socket design. The discussion covers the progression from traditional methods to advanced digital fabrication techniques, emphasizing the impact of 3D printing and CAD in creating more effective and personalized prosthetic devices.The conversation transitions to the nuances of patient care within the field, highlighting the importance of customizing treatment plans and prosthetics to individual needs. Denune discusses various socket designs, including ischial containment and sub-ischial techniques, illustrating the critical role of personalization in enhancing patient comfort and mobility. The hosts and guest also delve into the evolving landscape of prosthetics, discussing potential advancements and the integration of new technologies like powered exoskeletons and myoelectric devices.Lastly, the podcast touches on the future of prosthetics and orthotics, contemplating the balance between large-scale manufacturing and boutique-style patient care. Denune advocates for a patient-centered approach, stressing that successful outcomes hinge on understanding and addressing each patient's unique situation. The episode concludes with reflections on the importance of innovation and adaptability in the field, encouraging professionals to embrace new technologies while maintaining a strong focus on individualized patient care.Brought to you by Advanced 3D.

In this engaging episode of the Prosthetics and Orthotics Podcast, we engage in a deep dive into the dynamic world of prosthetics and orthotics. We kick off the discussion with a look at the industry's trend towards consolidation, examining how major players are expanding their reach through strategic acquisitions and vertical integration. This conversation sheds light on the operational strategies that are reshaping the industry, particularly in the context of insurance reimbursement and cost management.The episode then shifts focus as Linda Calabria, a seasoned expert with a rich background in marketing, joins the conversation. Linda shares her intriguing journey into the prosthetics and orthotics field, revealing how her passion for marketing and storytelling led her to this specialized sector. Her insights provide listeners with a fresh perspective on how marketing and product management can drive innovation and improve patient outcomes in this niche market.Throughout the discussion, Linda emphasizes the importance of understanding the unique needs of various stakeholders in the industry, from clinicians and insurance providers to the end-users themselves. She delves into her experiences with multiple companies, discussing the challenges of launching new products and the critical role of regulatory compliance and quality management.Listeners will also benefit from Linda's practical advice for startups and small businesses in the industry. She highlights the power of digital platforms like LinkedIn and Instagram for building brand presence and establishing thought leadership. Moreover, Linda stresses the necessity of having a clear strategy and understanding the intricacies of market entry, especially for companies looking to break into the U.S. market.This episode is not just a discussion; it's a masterclass in navigating the complexities of the prosthetics and orthotics industry, offering valuable lessons on innovation, marketing, and strategic planning. Whether you're a seasoned professional, a newcomer to the field, or simply curious about the intersection of healthcare and technology, this episode provides a comprehensive look into the challenges and opportunities that define the prosthetics and orthotics landscape.This episode is brought to you by Advanced 3D.

We are excited to talk with Sean McKale from Becker Orthopedic about making  orthotic devices. Our chat will explore how these devices are designed and their impact on people's lives. Sean will share his journey from athletic training to orthotics, discussing the challenges and successes in creating customized devices to improve mobility.We'll look at the clinician's role in creating orthotics, focusing on achieving alignment and comfort. Our discussion with Sean will cover the importance of communication in the orthotic creation process, tackling issues like pressure points, and the value of patient feedback. We'll also discuss how new technologies, such as 3D scanning and printing, are advancing the field, offering more precise and tailored care.To conclude, I'll share insights from our conversation with Sean, expressing gratitude for the exchange of ideas. We'll examine how research, innovation, and a balance of support and freedom are vital for better patient outcomes. Listeners will gain an understanding of the detailed process behind orthotic design, its function, and the personal touch that guides patients' recovery.Special thanks to Advanced 3D for sponsoring this episode.

Explore Mike Astilla's journey from clinician to innovator in the prosthetics and orthotics (O&P) field with his invention, Limbguard. Learn how this innovation is changing amputee limb care during the healing phase. This episode delves into Mike's transition from clinician to entrepreneur, transforming an O&P practice into a business focused on products.We'll discuss business growth, emphasizing the importance of strong relationships and partnerships. Hear stories about building connections and how they influence a business's story. Learn about prototyping's role in turning ideas into tangible products and clarifying complex concepts.We'll also touch on improving clinic efficiency and the emotional side of selling an O&P business. Find out how Kaizen and lean methods can improve your practice and the feelings involved in selling a business you care about. This episode offers personal insights and forward-looking discussions in the O&P field, aiming to inform and inspire the next generation of entrepreneurs.This episode is brought to you by Advanced 3D.

 As the trade show season approaches, we reflect on the balance of professional enthusiasm and personal moments, like cheering from the stands at a child's baseball game. Brent and Joris also peek into the future of prosthetic manufacturing, highlighting Coyote's groundbreaking vase mode printing components that could reshape our industry.Embarking on a transformative journey, we trace one individual's path from graphic design to touching lives in the O&P field. Drawing from the creative wells of East Carolina University's art and design program to a personal studio, the narrative weaves through the inspiration found in family disability experiences, leading to a career where design principles meet patient care. The conversation delves into the extra education required for this impactful profession and the role problem-solving plays in the heart of human-centered healthcare.Then, we dissect the decision-making behind educational paths in the O&P industry, including the merits of specialization within this fascinating field. We share the story of Dale Schneider, whose foray into 3D printing began in a home studio and helped him with an internship. Dale's experience underscores the importance of precision, networking, and a willingness to embrace new technologies, like the shift from bulky 3D scanners to sleek iPhone apps. Join us for a heartfelt discussion that not only sheds light on professional choices but celebrates the spirit of innovation and personal dedication that define the O&P community.This episode is brought to you by Coyote.

Embark on an emotional journey with Brent as he recounts the heartwarming impact of providing prosthetic care in Guatemala, transforming lives in ways most of us can only imagine. Feel the ripple effects of hope and independence that these vital devices bring to individuals, and understand the critical role of advancements in 3D printing, such as the Bambu printer, in building local medical capacities. This episode is more than just a story; it's an invitation to witness the profound difference compassion and innovation can make in the healthcare sphere.As we weave through the complexities of the 3D printing industry, we recognize the tenacity of businesses navigating economic turbulence. Join us as we dissect market reactions, talent redistribution, and the strategic shifts that ensure survival and growth in an ever-changing landscape.  Joris's expertise is a fascinating exploration of the industry's future, where resilience defines the pathway to success despite dwindling capital and rising challenges.Lastly, we cast a spotlight on recent Medicare developments and their implications for 3D printed orthotics, setting the stage for a potential revolution in patient care and independent practice. We're talking about a future where mobility meets customization at the doorstep, paving the way for healthcare services that prioritize patient convenience and well-being above all. Discover how these innovations could reshape the prosthetics and orthotics sector, making patient-centered care not just a philosophy, but a practical reality.Special thanks to Coyote for sponsoring this episode!

Unlock the transformative potential of additive manufacturing in healthcare with a journey through the intricacies of 3D printing materials and their implications for the prosthetics and orthotics industry. Joined by Ben Demuth, we delve into the evolution of 3D printing materials and the challenges faced when matching them to their applications. Imagine a world where the defense and O&P sectors are not just surviving but thriving, thanks to a keen focus on value propositions that resonate with market needs. As we navigate the industry's current landscape, we highlight how companies are adapting their strategies to stay buoyant in a tightening market. The emerging narrative isn't just about cutting-edge tech; it's about the seamless integration of 3D printing into clinical workflows, enhancing patient care and the clinician experience. Embrace the paradigm shift as we explore the marriage of customization with broad applicability—crafting devices that solve problems reliably and efficiently.But it's not all smooth sailing; the adoption of new technologies like 3D printing in clinical settings comes with its own set of hesitations and learning curves. We discuss the mindset shift required in clinicians' values, where time and connection triumph over manual creation of medical devices. Through personal anecdotes and expert insight, we address the importance of education, the role of testing and standards, and the clinician's pivotal role in the digital fabrication of test sockets. From the clinic floor to the patient's home, this episode promises to reveal how innovation, when embraced, can shape the future of healthcare and patient outcomes.Special thanks to Coyote for bringing us this episode!

Many ask, how can I help in Ukraine?  Turning the spotlight to the resilience of a war-torn nation, Antonina Kumka from Protez joins us to discuss the challenging yet uplifting strides in building sustainable prosthetic solutions amidst Ukraine's ongoing crisis. From meeting a double amputee soldier, which ignited a transformation in prosthetic care, to collaborating with international partners for local capacity building, Antonina's journey is nothing short of remarkable. The episode touches on Ukraine's storied history in tech innovation, the hurdles in device certification, and the paramount importance of psychological support for amputees. It's a stirring reminder of the indomitable human spirit and the profound difference one person's resolve can make in the lives of many.Special thanks to our sponsor, Coyote, for bringing us this episode.

This episode with Brent Ewald peels back the layers of 3D printing, revealing the intricate dance of design and machine.  Listeners will gain an appreciation for the system-based problem-solving that is essential when dealing with the nuanced interplay of a printer's various subsystems and might find themselves inspired by the continuous learning that defines a career in this field.We open the doors to the nuanced world of CAD and automation, illuminating the potential for prosthetists to streamline their craft with these powerful tools. The chapter sheds light on the precision needed when designing for confined spaces and introduces the concept of auxetic structures, an innovative solution that could eclipse traditional lattices in specific applications. This episode is not just a discussion—it's an invitation for designers to embrace community, share knowledge, and seek guidance in navigating the intricate and fulfilling world of prosthetics and orthotics.Special thanks to our sponsor: Coyote

Imagine stepping into a world where innovation meets the human spirit, crafting prosthetics and orthotics that adapt as seamlessly as the body itself. That's the journey we embark upon in our latest episode, with the incredible Antonius Kuster joining us to unravel the revolution in patient care brought by digital workflow.  Antonius, a seasoned trailblazer in the field, shares tales from the early days of shaping free-form surfaces and the seismic shift to today's computer-assisted marvels. Through his eyes, we witness the cultural and generational tides shifting within the industry, culminating in a heartfelt story of launching a 3D design company and the pioneering acquisition of a 3D printer that forever changed the manufacturing landscape.We talk about software and hardware and the dance that occurs while looking for the perfect combination. Don't miss this episode there are a lot of nugget in it!Special thanks to Coyote for sponsoring this episode.