Join us as we explore all things Industrial Automation. Brandon Ellis, owner & president of elliTek, has seen the good, the bad, and the great when it comes to automation. We'll delve into the challenges that manufacturers' face, find out what it doesn't have to..., and have some fun!
Send us a textelliTek's Automation Know-How is a quarterly podcast that takes you beyond the buzzwords to explore how real automation solutions are applied in real manufacturing environments. Hosted by Brandon Ellis, owner of elliTek and automation expert, each episode dives into the practical side of industrial automation — from hardware and software to integration strategies and IIoT — all grounded in how these technologies work on the factory floor.Whether you're an engineer, plant manager, or just automation-curious, you'll gain actionable insights and a clearer understanding of the technologies shaping modern manufacturing.New episodes every quarter — follow now and build your automation know-how.Reach out elliTek with any questions or comments. We'd love to hear from you!
Send us a textWhat if automation didn't have to cost a fortune? Moritz Garroz from Elite Robots joins us to explore the future of industrial automation and collaborative robots (cobots). With a background in telecommunications and satellite technology, Moritz shares his unique journey into the robotics industry, revealing how Elite Robots is breaking down financial barriers to make automation accessible to a wider range of industries. From large factories to coffee-serving robots, we discuss the versatile applications of cobots and their seamless integration in human environments.Discover the clear distinctions between collaborative robots and traditional industrial robots, as we discuss the advantages and specific use cases for each. Moritz reminds us of Brandon's "Brandology" on how to identify processes that can be easily automated with a cobot and walks us through Elite Robots' recent entry into the U.S. market. We also highlight the company's impressive global expansion, significant R&D investment, and commitment to providing free lifetime training, addressing high labor turnover in the industry.In our final segment, we showcase the customizable features and practical benefits of Elite's EC and CS series. Learn how these cobots are enhancing efficiency, safety, and reducing labor costs in various industrial settings through real-world success stories. From handling hazardous tasks to improving quality and consistency, Elite Robots are paving the way for a more cost-effective and automated future. Don't miss out on this insightful episode celebrating our nearly 8,000 downloads milestone and encouraging your valuable feedback and support.
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Bridging the Gap: Cybersecurity and Networking in Industrial AutomationIn this episode of "Industrial Automation - It Doesn't Have To...", we delve into the critical intersection of cybersecurity and networking, essential components in today's industrial landscape.
Cut through the buzzwords and sales-type fodder in this episode of "Industrial Automation - It Doesn't Have To." Host Brandon Ellis and co-host Beth Elliott are joined by Siemens Digital Industries' expert, Matt Wagner, for an exciting discussion on the game-changing third-generation Siemens drives, highlighting the G220 VFD and S200 servo.
In celebration of National Robotics
Let's get a grip on automation and get moving. That's what we're talking about in today's episode.elliTek is excited to announce our new automation partner - SCHUNK.SCHUNK is known for its unique gripping technology. As Brandon says, SCHUNK takes the cake for how hard you can grip something.What some folks, at least in the U.S., don't know SCHUNK also does linear motion. They do belt-driven modules and ball screw modules, also known as rodless modules.But wait! That's not all...SCHUNK also has linear actuators, rotary actuators, linear motors, workholding, and toolholding products.During this episode, we'll take a closer look at SCHUNK's offerings.Here are links to the videos we're talking about, plus a couple of bonus videos. One featuring the world's first pneumatic gripper with CERTIFIED GripGuard that you really must see, PGL-plus-P, and SCHUNK Vero S vs conventional change over.PGL-plus-P gripper - the world's first pneumatic gripper with certified GripGuard - https://youtu.be/lQ6sKwE-t4oSCHUNK Vero S vs conventional change over of a vice - https://www.youtube.com/watch?v=zK9cRfLd73cHandling of large workpieces with the configurable large stroke gripper PLG - https://www.youtube.com/watch?v=nyQ2qP2PIEYThe new standard in assembly automation - https://www.youtube.com/watch?v=gzXtK-3bsZoEGS - electric rotary gripping unit from SCHUNK - https://www.youtube.com/watch?v=CTA99ephjOwSCHUNK Life Sciences - Assembly Automation - https://www.youtube.com/watch?v=hjQhFO06KI4If you're in Tennessee, reach out to elliTek. We would love the opportunity to get to know you.Wherever you are in your Automation Journey, elliTek and our Automation Partners will meet you there!Reach out with any questions or future topics.Website: www.ellitek.com/contact-usLinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
This is an interesting episode that was initiated by a listener's request. If you're thinking of starting your own business, Brandon has been down that road and shares his words of wisdom.If you've listened to any of elliTek's podcasts, you know that Brandon will have a different twist on the topic. So, the other side of the coin is addressed to Managers and how to harness the energy of your entrepreneurial-spirited employees.For those considering starting a business, remember to check with your legal sources and accountants.Wherever you are in your Automation Journey, elliTek and our Automation Partners will meet you there!Reach out with any questions or future topics.Website: www.ellitek.com/contact-usLinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
We're looking back so we can move forward. Every year predictions are made. During this episode, we review the 2022 major predicted challenges affecting manufacturing, but we don't stop there.You'll hear actionable solutions that elliTek's engineers have put in place, as well as solutions our partners offer.The partners highlighted in this episode include:LinMotSmartShift RoboticsFANUCHanwha RobotsMotomanSiemensYaskawa Drives & MotionLearn more about elliTek's automation partners >> https://www.ellitek.com/distribution.There are several past episodes that are mentioned. Here are the links to the shows in the order in which they were mentioned.Industrial Automation - It Doesn't Have To... Be In Short Supply Industrial Automation - It Doesn't Have To... Be a LossIndustrial Automation - It Doesn't Have To... Inflate Industrial Automation - It Doesn't Have To... Doom & Gloom Industrial Automation - It Doesn't Have To... #33 Industrial Automation - It Doesn't Have To... Risky Industrial Automation - It Doesn't Have To... Wasteful Here's the link to download Section 48C Manufacturers' Tax Credit >> https://drive.google.com/file/d/1NMqxS99WdsiBFzMuwVxucJ1fSgQC1Qbc/view?usp=share_link.Is your plant in East Tennessee?
We've all done it... bought a product that didn't meet our expectations. Were we sold a bill of goods, or did we hear what we wanted to hear? That has been the case with many industrial IoT systems, which doesn't sit well with Brandon. Because the only reason to have an IoT system is to make educated business decisions. If you're confused by all the marketing terms surrounding industrial IoT, you're not alone. Is data funnel, data translation, or remote connect really industrial IoT? What the heck is AIoT?Brandon clarifies these terms and goes on a BrandRant about how industrial IoT products are marketed. He then provides requirements for a true edge-based MES Gateway Appliance.Before we delve into the requirements of an edge-based MES Gateway Appliance, we need to have an understanding of what "the edge" is. What defines "the edge?"Brandon provides his perspective and then his requirements for a true edge-based MES Gateway appliance.A true edge-based MES Gateway appliance must:Be reliableCommunicate nativelyPerform data manipulation and disseminationHave data storage capabilitiesWe explore each of these necessary conditions, why it's a requirement, and how it's beneficial.Stay tuned to hear Brandon's "extra bonus" requirement!Learn more about elliTek's new automation partners, Pizzato Industrial Control & Safety Devices, https://www.ellitek.com/pizzato-distributor, and Honeywell barcode scanners and Intermec printers, https://www.ellitek.com/distribution.Don't forget Brandon's Robot
Are you ready for some GOOD news?!? Unless you've had your head in the sand, you've heard of elliTek's new Automation Partner, so this company shouldn't be unfamiliar to you.Over the past many months, we have been working closely with a fantastic company. It's a huge, behemoth company. It's the largest industrial manufacturing company globally and one in which elliTek is extremely privileged to partner. This is the official announcement that elliTek is now an authorized distributor for Siemens Digital Industries and Controls products!Our special guest is Ryan Wood. Ryan is the East Region Partner Sales Manager for Siemens.We talk with Ryan about Siemens technology including what Digital Industries is and the products it encompasses.Why did Siemens sign elliTek as a Digital Industries and Controls partner?What impressed Brandon about Siemens? Hint, cybersecurity! They are way ahead of their competition when it comes to cybersecurity, and Ryan explains how.We explore Siemens PLCs and the advancements made by Siemens TIA (Totally Integrated Automation) Portal. TIA is Integrated engineering software from the Enterprise to the field level with all devices programmed and communicating within the TIA engineering platform.Stay tuned to hear what Siemens does that outpaces its competition!If you'd like to learn more about Ryan Wood, here's his LinkedIn profile, https://www.linkedin.com/in/ryan-wood-2251138/.This is a good article about the history of Siemens TIA (Totally Integrated Automation), https://ingenuity.siemens.com/2021/11/25-years-of-tia-a-trip-back-in-time-through-maximum-consistency-at-all-levels/.Learn more about the Charter of Trust, https://www.charteroftrust.com/. Here's a link to Siemens press release about the Charter of Trust, https://press.siemens.com/global/en/feature/charter-trust-takes-major-step-forward-advance-cybersecurity.Here's the link to Brandon's interview in Food Engineering magazine, https://www.foodengineeringmag.com/articles/99100-keeping-machines-and-ot-networks-and-it-safe-from-cyberattacks.Learn about IEC 62443, https://en.wikipedia.org/wiki/IEC_62443 and IEC 61131, https://en.wikipedia.org/wiki/IEC_61131.If you'd like to learn more about NIST 800-82, here's a link https://csrc.nist.gov/publications/detail/sp/800-82/rev-2/final.Wherever you are in your Automation Journey, elliTek will meet you there!Reach out with any questions or future topics.Website: www.ellitek.com/contact-usLinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
Everyone is searching for ways to reduce costs and in manufacturing, automation is typically the answer. But some of the parts needed to automate aren't available? What do you do? Join us as we talk about some practical automation alternatives that may not be obvious. If you're wondering WHY the automotive industry is struggling, Brandon provides some context to answer, why this is still happening, and why there's still a global semiconductor chip shortage. The issues surrounding these struggles aren't going away next week. Brandon shares some not-so-obvious practical automation alternatives that require some creative, out-of-the-box thinking. We call it Brandspectives.
Are we getting ready to undergo a new Industrial Revolution or are we already in it?There are many definitions of Industry 5.0. Is it combining human creative and critical thinking with the speed and skill of automation? Is it prioritizing "the wellbeing of the worker?" Is it a wasteless world? Or, is Industry 5.0 a combination of these?For someone whose been in industrial automation for 25+ years, what is Brandon's perspective of Industry 5.0?To lay the groundwork, Brandon explains the four Industrial Revolutions, and how the technologies resulting from each Industrial Revolution impacted the next.What's Brandon's concept of Industry 5.0?What would be the benefits of Industry 5.0?What are the concerns of Industry 5.0? How do we solve the scariness of letting the machines do the decision making?What is the endgame of Industry 5.0 according to Brandon's muddied crystal ball?Here's a link to the episode where we talked about Risk Assessments. Wherever you are in your automation journey, elliTek will meet you there!Reach out with any questions or future topics.Website: www.ellitek.com/contact-usLinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
The increasing costs of raw materials, labor shortages, supply chain disruptions, and cybersecurity are the top business challenges facing manufacturers. How can we overcome these obstacles and prepare for future crises?During this episode, you'll hear our perspective on what's going on in the world today and how manufacturers can build a business that's as future-proof as possible.But first, you'll hear Brandon's Supply Chain Brandology and how manufacturers' supply chain efforts have sifted during these crises.You'll also hear about the advantages of working with an Automation Distributor. Here's the link to the article in Control Design.Stick around to hear the skill sets CEOs are looking for in tomorrow's leaders.No matter where you are in your automation journey, elliTek will meet you there!Here's the link to the episode about how semiconductor chips are made and why there's a shortage.Here's the link to the ROI episode.Here's the link to the cybersecurity episode.Reach out with any questions or future topics.Website: www.ellitek.com/contact-usLinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
With prices rising across the board and historically high inflation rates, how can manufacturers battle inflation?In this episode, we're talking about ways manufacturers can shorten their ROI by getting more bang for their buck.Before we delve into the topic, Brandon quizzes Beth on Fieldbus Protocols discussed in the previous episode and why it's important to know the differences. Do you know the answers?A big way manufacturers can battle inflation is by automating processes.Let's say you want to automate with a robot - industrial or collaborative, but you can't justify the cost on one process. Smartshift Robotics has your back!“Smartshift Robotics is a Global supplier of Tool Change systems for the Robotics Industry. We manufacture Tool Changers that are high in payload capacity but low in weight as tools itself, this making sure we do not steal the utilization rate of the Robot. With our universal adaptor system and by being the fastest Tool Change system Globally, Smartshift work on all from Collaborative, Industrial, SCARA to Delta robots and linear machines. Smartshift is honored to have signed a Partnership with elliTek, a Partnership based on the sales and technical qualities elliTek has in the US market. This Partnership strengthens the Smartshift Robotics pressens in the market and by having this close collaboration with elliTek, we are confident that our interests are taken care of as a Manufacturer, by elliTek.”Lars Julius Skulstad – Global Development Manager, Smartshift RoboticselliTek's engineers ❤ Smartshift Robotics innovation! Smartshift Robotics patented robot bases and tool changer systems are universally compatible with almost all lightweight industrial and collaborative robots and tools. The dovetail style design provides a mechanical, simple, easy, and accurate way to amortize the robot cost across multiple processes. Smartshift's Robot Base allows a very precise means of moving your robot to other workstations without reprogramming. Watch the video to see how quickly and easily you can move your robot.Smartshift's Tool Changers enable your robot to automate tool changes in seconds! Literally, you have to watch the video. Learn more about Smartshift Robotics. elliTek's engineers have first-hand experience with Smartshift products. Talk to an engineer today, 865-409-1555.No matter where you are in your automation journey, elliTek will meet you there!Link to show about articulated arm robots.Reach out with any questions or future topics.Website: www.ellitek.com/contact-usLinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
It's Season 4 Episode 1 of Industrial Automation - It Doesn't Have To.
With cases of cyber-crime occurring at an alarming rate, industrial manufacturing is caught in the crosshairs. What steps should you take to protect your systems?We talk to an industry insider, Keith Moore. Keith has spent the last fourteen years in industrial IoT device development and has immense knowledge of internet protocols and their weaknesses.Before Keith joins the show, Brandon rants about what IoT is and what it isn't.We discuss how manufacturers can secure their data.The differences between a cyber risk and a vulnerability.The factors that can impact a risk assessment.How a threat analysis should be performed.If cybersecurity is a concern for your facility, you don't want to miss this episode!No matter where you are in your automation journey, elliTek will meet you there!Reach out to us with any questions or future topics.LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaWatch
Sometimes your biggest pain point isn't your biggest problem. There are some processes that you may or may not want to automate. Come with us as we explore those processes.Brandon shares his perspectives, Brandspectives, on the types of industrial automation. He explains his two categories of automation, process automation and discrete automation, and why they matter.You'll hear examples of processes that can't be automated and why. Remember Brandon's Brandology about the four reasons to automate?Quality / ConsistencyDecrease Cycle Time / Increase ProductionReclassify LaborFlexibility / Quick SetupYou don't want to miss Brandon's new Brandology! The top four ways to determine if an application can be easily performed by a robot.
It's almost Thanksgiving here in the United States, and we have so much to be thankful for!Join us as we reflect on past guests and episodes for which we are grateful. If you haven't had the opportunity to listen to elliTek's podcasts, this is a rundown of a few of our favorites. We had the opportunity to do a crossover podcast with Lisa Richter of CSIA's Talking Industrial Automation podcast. During this episode, you'll hear how Brandon got into automation, how elliTek began, and how elliTek has grown over the years.Dave Rice with Datalogic joined us for "Industrial Automation - It Doesn't Have To... Be Unsafe." Dave has been in safety product sales for more than a decade, so it's safe to say that Dave knows safety!Recently, Jon Fields with Yaskawa Motion & Drives and Peter Zafiro with LinMot joined the show to talk about supply chain issues and semiconductor chip shortages. Listen to hear how their companies are navigating these disruptions, "Industrial Automation - It Doesn't Have To... Be In Short Supply."Morgan Everett, Lead Mentor with Red Nation Robotics, was our special guest for "Industrial Automation - It Doesn't Have To... Be Last." You'll hear how building a robot in six weeks isn't the team's biggest challenge!If you like welding -- robotic welding, you don't want to miss "Industrial Automation - It Doesn't Have To... Be Boring." For automation in general, check out "Industrial Automation - It Doesn't Have To... Be Manual."ROI, return on investment, was much different pre-pandemic than it is now. Brandon breaks it down during "Industrial Automation - It Doesn't Have To... Be a Loss."For more on ROI and robotic automation, go to "Industrial Automation - It Doesn't Have To... Be Menial."The FDA Food Safety Modernization Act (FSMA) was the topic for "Industrial Automation - It Doesn't Have To... Be Untraceable." If the Rule is passed and finalized, affected companies will have two years to meet the recordkeeping requirements.Reach Out! www.elliTek.com • (865) 409-1555
This is an issue of Global Proportions! We're talking about the supply chain crisis. From aluminum to semiconductor chip shortages, the lack of essential materials is affecting just about everyone and nearly all levels of production.Why is there a chip set crisis, aka Chipageddon? How long will Chipageddon last?Is there a fix for manufacturers?Tesla's sales are through the roof this year. How has Elon Musk managed this crisis? And, what lessons can we learn from Tesla?What products are machine builders, system integrators, and end users waiting on?What products are available now?How are elliTek's Partners navigating the supply chain crisis?Stayed tuned to here interviews with Jon Fields, Senior Motion Sales Engineer with Yaskawa Motion & Drives Division and Peter Zafiro, General Manager with LinMot Linear Motors.You'll hear how these two companies are succeeding AND delivering even in this chaotic logistical ordeal that everyone is experiencing.There is light at the end of the tunnel and it isn't an oncoming train. You can find your way through the supply chain crisis, but you may need to look outside of your normal sources!If you're searching for product, check out elliTek's Partners in Automation. There are products available. The lead times may be a bit slower than normal, but you won't be waiting a year to get what you need to keep your business moving forward.No matter where you are in your automation journey, elliTek will meet you there!The last episode was elliTek's video debut. If you want to check out the video podcast, head over to elliTek's YouTube channel. While you're there, go ahead and subscribe, so you don't miss an episode.Reach out to us with any questions or future topics.LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone and call us at (865) 409-1555 ext. 804.Videos courtesy of:Name: IntelTitle: From Sand to Silicon: the Making of a ChipLink to video: https://www.youtube.com/watch?v=Q5paWn7bFg4Name: Linas KTitle: How Microchips are madeLink to video: https://www.youtube.com/watch?v=F2KcZGwntgg#elliTekAutomationNation
Today's topic is definitely not boring! The sparks are flying as we delve into the world of robotic welding.
If you're considering the purchase of a collaborative robot, vision system, or industrial IoT system, this episode is for YOU!Before making an investment in the automation of a process, there are some commonly overlooked aspects that can be forgotten, overlooked, or even disregarded. With more than 25 years experience in the industrial automation market segment, Brandon shares his knowledge and experiences so others can hopefully avoid those pitfalls.For instance, why choose a collaborative robot if you have to guard it? What's the point? What about fast cycle times? Collaborative robots can't go as fast as a person, right? You may be surprised to hear the answers.As for vision applications, they can be fraught with problems if some details are left out. You won't be surprised to hear that lighting is important for vision systems, but seasonal changes and natural lighting can play an important role as well. Brandon shares several other details that need to be considered, including cybersecurity.Brandon has seen his fair share of failed or incomplete industrial IoT systems. That's why he invented the Data Commander™ MES Appliance. During this episode, he shares some of the biggest problems that he has encountered. One of the travesties that Brandon has seen in his career is holding onto a system that doesn't work. Sometimes portions of a system can be salvaged, sometimes not. The best way to avoid the common pitfalls is to ask the vendor to show you how it works.Seeing is believing. Schedule a demo to see the Hanwha collaborative robot, Datalogic vision system, or IIoTA™ MES appliance, email FreeDemo@elliTek.com.No matter where you are in your automation journey, elliTek will meet you there!Here is a link to elliTek's FAQ page, https://www.ellitek.com/faq. This page will soon be expanded to include FAQ on vision systems and IoT systems.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone and call us at (865) 409-1555 ext. 804.
This is a special crossover episode with CSIA, Control System Integrators Association. Lisa Richter, host of CSIA's podcast "Talking Industrial Automation", sat down for a chat with elliTek's Brandon Ellis.CSIA is a global trade association that strives to advance the control system integration industry. CSIA has more than 500 member companies that they provide many benefits for, one of which is a guest interview for CSIA's podcast.During this episode you'll learn how Brandon got into automation. You'll find out how elliTek began and how elliTek has evolved over the years. You'll also hear about trends, challenges, and predictions for the industrial automation segment.Whether you're a manufacturer, supplier, system integrator, or end user, you'll be sure to learn something new and insightful.Links referenced during the show:Control System Integrators Association, CSIA: https://www.controlsys.org/homeCSIA Exchange. elliTek's page: https://www.csiaexchange.com/213607/elliTek-IncCSIA Featured Interview: https://www.csiaexchange.com/podcast.aspx Talking Industrial Automation podcast: https://talkingindustrialautomation.com/Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone and call us at (865) 409-1555 ext. 804.
Are you confident your employees have the knowledge and skills to help your business grow and thrive? Knowledge is power! We're starting Season 3 talking about training and leveling up.By providing technical training for your employees, you're fostering a work environment that promotes self-confidence knowing that they have the knowledge and skills to perform their daily tasks to the best of their abilities.That's just the tip of the iceberg when it comes to the benefits of training and support, and why it's so important for manufacturers and end users.We then delve into the different types of training such as online courses, technical community colleges, universities, and other industrial automation companies. Each has their merits and also their glaring distinctions.How the training is done is where elliTek University stands apart from the rest. elliTek Universities instructors focus on real-world problems and how to solve them. The training is meant to EMPOWER the students to be capable of maintaining systems and equipment. The courses can be troubleshooting, programming, or a mix of both. The philosophy is the best way to troubleshoot a system is to break it and have the students figure out how to get the system back online and as quickly as possible.The types of courses offered at elliTek University include IoT, Motion Control, Vision, Robotics, and Industrial Hygiene. These courses are typically offered to manufacturers and end users. A calendar of courses will be available soon at www.ellitek.com/technical-training.Stick around to here about Brandon's workforce development initiative for manufacturers in the East Tennessee region. The Maintenance Troubleshooter Certification programs last several weeks and are true LEVEL-UP programs. If your manufacturing facility is in East Tennessee, our instructors can put together a specific plan just for your facility!Empowerment through training is elliTek's way to better our local workforce as a means of bettering our community.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone and call us at (865) 409-1555 ext. 804.
Join us as we talk about some new ways to generate money, real money while saving the earth. We're talking about green initiatives, aka Green Manufacturing, and how your manufacturing facility can benefit from sustainability efforts.During the show, we dig into the benefits of green initiatives in manufacturing. We discuss how manufacturers can reduce waste - with real-world, actionable ideas.Stay with us as we discuss what elliTek's technology partners are doing to help reduce waste. We hope you find these innovations as super-impressive as we do!elliTek's mission is one of empowerment. Whether you're a local customer or across the planet, we are here to help. Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
ROI - Return on Investment - pre-pandemic vs post-pandemic. How ROI looked before the pandemic is completely different in a post-pandemic world. Does your perspective on ROI need to change as well?Traditionally, the focus for production engineering was to increase production. Automation was trying to increase production which meant getting more out of the line without adding people. And, in some unfortunate instances, there were times where it reduced the number of associates.Increasing production is a good goal to have. But is it the correct goal in a post-pandemic world when labor is difficult to find?When there are lots of job openings but no applications coming in, the whole ROI has to turn on its head. In the absence of labor, the goal should be the creation of labor. It's all about survival at this point.Automation in today's world doesn't mean reducing labor; it's reclassifying the labor you already have to processes that are more expensive or impossible to automate.In the past, automation was expensive. Now as we're reemerging from the pandemic, can you afford not to automate?elliTek's mission is one of empowerment. Whether you're a local customer or across the planet, we are here to help. Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.Here is the link to the Control System Integrators Association, https://www.controlsys.org/home. Here is the link to the Exchange where you can find Integrators and Suppliers, https://www.csiaexchange.com/.
Doom and gloom. Enough of that - this episode is all about successes!Listen to hear how manufacturers can use automation (and sometimes not) to overcome and succeed in a competitive market when labor can be difficult to find. elliTek's Engineers have been asked about some interesting things lately that could benefit you. Anti-air? Listen to learn what it is, why it's important, and what manufacturers can do about it.Do you remember Brandon's Brandology about the 4 reasons to automate? We review those and why you can't pick all four.There are tasks that can be automated in each department. Starting with the Office, moving to the Plant Floor, Maintenance, and then the IT department, listen to hear ideas for what can be automated and some easy things that don't require automation.Stick around to hear about some things to consider before adding automation, especially for the first time. Looking for CMMS for maintenance and ordering? Here's the link to Pathways 7, Critical Machine Parts.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
Labor shortages can be seen in nearly every industry. In manufacturing, frustration is rising because factories are seeing huge demands but are unable to take full advantage. WHY?Join us as we explore some of the reasons. Including why the labor shortages happening today are different than in the past.Why is the demand for blue-collar and manual services workers increasing?What factors are contributing to the massive drop in corporate profits, especially in manufacturing?It isn't all doom and gloom! Stick with us as we discuss some solutions for companies suffering from recruitment and retention difficulties. One of the solutions is automation - eliminating boring, burdensome, and dangerous tasks. There are many ways to automate, and we review several ways to do so.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
What happened with Colonial Pipeline and could it have been prevented?This episode isn't a dig at Colonial Pipeline. It's a cautionary tale for businesses, and their cybersecurity preparedness efforts.The reason Colonial shut down their pipeline was they were uncertain. They were unsure what systems were going to be affected over and above the accounting systems. They lacked confidence in the separation of their Business/IT Networks and their Operational Technology (OT) Networks.Listen to hear a simple solution!We discuss the philosophical conflict between IT and OT and the marriage between the two. Both play important roles. We applaud each. This episode is dedicated to the hard working IT professionals who we only think about when something isn't working properly. Learn how a Supervisory Control and Data Acquisition (SCADA) system works. Yes, there are problems with OPC. We overcome those problems with Native Drivers. People use elliTek's IIoTA™ MES platform for many reasons. For brevity sake, we talk about just two of the reasons in this episode.Native DriversSeparation of the NetworksDiscover how a SCADA system and an IIoTA™ MES platform can work together.Learn the differences between an appliance and a Windows PC and why that is important. Why is Windows the problem?Stay tuned to hear some basic things that businesses can do to protect themselves and their customers data.We quote Kiersten E. Todt, managing director of the nonprofit Cyber Readiness Institute. Her insights are spot-on! Here's the link to her quotes in the New York Times article. The Cyber Readiness Institute offers free, online programs to help SMBs protect themselves from cyber risks.Cybersecurity doesn't have to be complicated! Reach out for a FREE online demo, FreeDemo@elliTek.com.Let's get to know each other! Connect with elliTek on your social platforms.LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/media
This is a HOT topic -- Condition Monitoring (CM). Brandon pierces through the sales and marketing fodder to expose some really cool stuff.Sales and marketing would have you monitor just temperature and vibration. But wait, there's more! Remember the refrigerator analogy? What indicators are really enough? Manufacturers are developing some fantastic capabilities for sensors that allow users to grab data without being invasive. We call it the EKG method. Condition monitoring sensors are a way to do that. Most condition monitoring systems out there are just going to alert you by sending a text or email, which is good. Why not take it to the next level?Why not take the next step by having the ability to monitor AND the ability to do something about it -- Machine to Machine Artificial Intelligence (M2M AI).elliTek and Balluff have formed an alliance to take you to that next level.Balluff has a phenomenal condition monitoring sensor that's the size of a postage stamp, their BCM sensor. This compact sensor can monitor not just one but FOUR physical variables. elliTek's IIoTA™ (Industrial Internet of Things Appliance) can connect directly to Balluff's BCM sensor. By using the IIoTA's drag and drop dashboard, you can display the data from your BCM sensor on any viewable device connected to the local network or a static IP address. See data from Balluff's BCM sensor being displayed by the IIoTA SCMs (Smart Condition Monitoring System).Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
When you think of motors, do you think of a spinning shaft for running things like the fan in an air conditioner or an exhaust fan? What happens if something needs to move in a linear fashion? Motors are more than rotation. This episode is about motion control, rotary and linear motion.You'll learn about the types of rotary motors: stepper motors and servo motors. You'll learn how stepper and servo motors are constructed, the applications suitable for each, and the advantages, as well as the limitations of stepper and servo motors.Keep with us as we explore the world of linear motion. You'll hear about linear servo motors. The construction, applications, advantages, and the complexities of linear servo motors. Stick around to discover the world of linear actuators and the types of linear actuators: belt-driven and ball screw actuators. You'll learn that there are two types of ball screw actuators: rod and rodless. There are advantages and limitations to each that you will become aware of. By the end of this episode, you will know the benefits, applications, and trade-offs with these motors and solutions available.Here are some resources. Learn more about LinMot's linear motors.Discover the world of belt-driven actuators: Nidec, Tolomatic, and Yaskawa.Read up on ball screw actuators: Tolomatic and Yaskawa.For more information on sizing or elliTek's pre-engineered solutions, reach out to one of elliTek's engineers, (865) 409-1555.In case you missed it, elliTek is the official distributor for Hanwha Robotics in the United States. To schedule a free demo, please email freedemo@ellitek.com or follow this link to elliTek's contact page.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
Menial tasks are those repetitive, tedious, or dangerous tasks that a robot is capable of doing freeing up time for associates to focus on high-value-added tasks.The types of robots used to automate applications can be different and sometimes confusing, so we're breaking it all down for in this episode.Please join us as we explore collaborative robots, also called cobots. You'll hear the differences between an industrial robot and a collaborative robot. As well as:What makes a cobot collaborative Are there cost savings between an industrial robot and a cobotThe types of applications that are better suited for collaborative robotsHow collaborative robots can be used to empower employeesThe ROI (return on investment) for a cobotDid you hear? elliTek has partnered with Hanwha Robotics to provide United States manufacturers their HCR Advanced Series collaborative robots! Take a look at these sleek cobots.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
Have you been seeing the phrase Robotic Process Automation lately? Well, you're not alone. This episode we learn about Robotic Process Automation (RPA) and some of the misconceptions surrounding RPA.What are the benefits of RPA?How would one implement RPA? What are the four reasons to automate, according to Brandon's Brandology?What does RPA have to do with cobots?Learn more about Hanwha robots. Check out FANUC's robots.Reach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
To celebrate National Women's History Month, this episode is dedicated to the countless women in Science, Technology, Engineering, and Math who have blazed a trail for women in STEM today. At elliTek, a couple of women are carrying the Engineering torch today.Julie Shaw is an Applications Engineer with elliTek. Julie earned her Bachelor of Science degree in Computer Engineering at Tennessee Technological University. Not only is Julie a superstar with Vision Systems, but she is a whiz when it comes to PLC Programming, HMI Programming, Mechanical Applications, and troubleshooting to name a few. Allis Burris is the outside Sales Engineer with elliTek. Allison earned her BS in Electrical Engineering with a Mathematics minor from Western Kentucky University. Allison excels not only in Complex Circuit Analysis, Electrical Hardware Debugging, Jig Design, and Machine Troubleshooting, but her team focus, critical thinking, and problem solving have served her well in her career.Allison took some time out of her busy schedule to talk with us about being a woman in a predominantly male work environment.Allison tells us what got her on the path to engineering. We talk about the classes she took and how her studies prepared her for entering the workforce. Allison lets us in on her challenges and successes as a Production Engineer and Sales Engineer.Stay tuned to hear Allison's advice for girls considering a career in engineering. You DO NOT want to miss it!Last but not least, we highlight a few women who have paved the way for women such as Julie and Allison. It was tough to pick just a few. Take some time to learn more about the Women Engineers in Science History at Science Buddies.www.sciencebuddies.org/blog/women-in-science-historyReach out to us with any questions or future topics!LinkedIn: www.linkedin.com/company/ellitek-incInstagram: www.instagram.com/ellitekFacebook: www.facebook.com/ellitekTwitter: www.twitter.com/elliTek_Inc/mediaIf you don't want to click on those links, pick up the phone to call us at (865) 409-1555 ext. 804.
Making Robots ~ Building Leaders, Gracious Professionalism, and Coopetition are just a few terms you'll hear during this episode.Morgan Everett, Lead Mentor with Red Nation Robotics, is our special guest! More than just robots and more than a student run enterprise, FIRST® Robotics & Red Nation Robotics has it all. Listen to hear how tomorrow's leaders get real-world opportunities to build a robot in six weeks. But that is NOT their biggest challenge!Communication, problem solving, working together and planning - the soft skills. Students gain these valuable skills as well. Red Nation Robotic team members participate year-round in FIRST® activities that range from robot design, building, and programming to website and branding to networking.Morgan's passion for learning and the well-being of the students is contagious! FIRST® is a global, youth-serving, nonprofit robotics community that advances STEM Education. Learn more about FIRST® and find your local community. Discover more about Red Nation Robotics Team 4576 and the amazing things our future leaders are doing!Follow the RNR 4576 team on Twitter, like the RNR 4576 team on Facebook, while you're at it, subscribe to the RNR 4576 YouTube channel.There are more acronyms. Here's the list:FIRST®: For Inspiration and Recognition of Science and TechnologyFRC: FIRST® Robotics CompetitionRNR: Red Nation RoboticsSTEM: Science, Technology, Engineering and MathIf you aren't fired up about what the future holds, listen to the episode again. Reach out to your local team to see how you can help them. Empowering others!#omgrobots #morethanrobots #rednationrobotics #hallshighschool #stemeducation
This episode is dedicated to the Edge - Edge Computing that is. Listen to learn all about Edge Computing. What is the Edge? Where is the Edge? What's the big deal?Brandon gives a down-to-earth explanation of what the edge is outside of manufacturing that nearly everyone can relate to.Find out what lives on the Edge in the world of manufacturing. Learn the differences between smart and intelligent devices. Discover the differences between product data and process data and how these types of data relate to edge-based computing.Hear how edge computing can be used in new applications, as well as existing architecture.Learn how elliTek's Team helped a manufacturer use edge computing to save time and resources.Stay tuned for Brandon's Brandology along with some advice for manufacturers looking to utilize edge computing.Here are some links that were referenced during the show.ISA levelsTEEP episodeIoT Doesn't Have To Be Overwhelming episode5 Stages of IoT Grief video
Safety of employees is a top priority for plant managers. In addition to the countless aspects that represent safety risks throughout a facility, the total cost of serious workplace injures exceeds over $1 billion per week according to the 2020 Workplace Safety Index.This is HUGE, so we brought in a safety expert to get the low-down.Dave Rice is the Territory Sales Manager with Datalogic's Sensors & Safety Division. Dave has been in safety product sales for more than a decade -- Dave knows Safety!When you listen to this episode you will learn more about Dave and Industrial Safety, as well as:Hard guarding versus Light-based guardingWho is responsible for whatWhat are the Safety CategoriesApplication examples - when to use light-based as opposed to hard guardsYou'll also hear Dave's take on collaborative robot guarding. Does he agree or disagree with Brandon's Brandology?Stay tuned throughout the episode to learn about some innovative safety products that Datalogic offers. Datalogic does more than safety. For a follow-up episode, which of the following would you like to learn more about?Vision SystemsBarcode Scanning Systems (1D and 2D)Laser Marking SystemsSend us your comments or give us call us at (865) 409-1555.Thank you for listening!
Additive Manufacturing or 3D printing is bringing new perspectives to manufacturing, so we have a special guest, Matthew Stuckey, to bring us his fresh, new perspectives on the subject.Matthew is studying Mechanical Engineering at the Tickle College of Engineering at the University of Tennessee, Knoxville and is well versed in Additive Manufacturing. Matthew interned at elliTek over the summer and is currently working with us when he isn't in class.After listening to this episode, you will know:What Additive Manufacturing isTypes or methods of Additive ManufacturingAdvantages and disadvantages of the typesMaterial attributesOur wish-list of attributesApplication successesSolutions elliTek offersThere are more acronyms, so here is a list that we hope you will find helpful.A2: Cold work tool steel that combines high toughness and good wear resistance. Often regarded as a "universal" cold work steel.ABS: Acrylonitrile Butadiene Styrene, primarily used with FFF or FDM 3D printersCRS: Cold Rolled SteelD2: Cold work tool steel that is harder and more wear-resistant than A2, but not as tough.FFF: Fused Filament Fabrication, also known under the trademarked term FDM (Fused Deposition Modeling)PETG: Polyethylene Terephthalate Glycol, a thermoplastic polyesterPLA: Plastic or polylactic acidPOM: Polyoxymethylene filament, aka Acetal or Polyacetal. DuPont trademarked the name Delrin™ for Acetal Resin.MIG: Metal Inert GasSLA: Stereolithography, a type of 3D printingTIG: Tungsten Inert GasTPE: Thermoplastic Elastomers, adds a little bit of flex to your part.Additive Manufacturing and 3D printing is growing. There are new changes and discoveries daily. As Matthew says "Get out there and learn something for yourself because it's a lot of interesting stuff." Remember, elliTek's engineers are also here to help when needed. Reach out through our website or call (865) 409-1555.Thank You for listening!
In September 2020, the Food and Drug Administration (FDA) announced a new proposed rule regarding food traceability. This rule, which would be part of Section 204(d) of the FDA Food Safety Modernization Act (FSMA), establishes event tracking requirements for specific foods and ingredients throughout the supply chain.Comments for the proposed rule have been extended until February 22, 2021, after which the FDA is expected to issue a final rule which would go into effect 60 days after its publication in the Federal Register. The compliance date would be two years after that.The new requirements will have a significant impact on the food industry, especially for companies that rely on manual processes.What is the Food Safety Modernization Act (FSMA)?Prompted by a rash of produce recalls in the early 2000s, the original act was implemented in January 2011 to help the FDA respond and control foodborne illnesses. FSMA gave the FDA more authority over recalls and also required the agency to create rules and guidance to help businesses comply. Section 204 pertains to the plans that would enhance food tracking and tracing that includes a requirement for “Additional Recordkeeping Requirements for High-Risk Foods” also known as the New Proposed Food Traceability Rule (subsection d). What is the New Proposed Food Traceability Rule?It sets new recordkeeping requirements for foods that are considered “high risk” for foodborne illness. Here are the basics.The rule establishes a Food Traceability List (FTL) that lists which foods will need additional recordkeeping. These foods were chosen based on their level of risk for carrying foodborne illnesses. The proposed requirements would only apply to the foods on the FTL. The FDA encourages the voluntary adoption of these practices industry-wide.Secondly, the rule identifies five Critical Tracking Events (CTEs) throughout the food supply chain: Growing, Receiving, Transforming, Creating, and Shipping. Each of these “events” has several Key Data Elements (KDEs) that need to be reported on. In addition to the KDE records, the proposed rule would require businesses that manufacture, process, pack or hold foods on the FTL to establish and maintain Traceability Program Records. These records help the FDA regulators understand the terminology, methods, and systems a business uses in its traceability operations.Lastly, businesses would need to make required records available to the FDA no later than 24 hours after a request. When necessary, a business would be required to provide the FDA with an electronic sortable spreadsheet containing traceability information on foods that are the focus of an FDA investigation. During this episode, we discuss the FSMA, Food Traceability List, Critical Tracking Events, Key Data Elements, and give examples.It isn't all doom and gloom, there are solutions that can help businesses navigate these proposed traceability rules which we discuss along with the ISO 22005 traceability standards. ISO the International Organization for StandardizationLearn more about elliTek's solution.
This is a fun season wrap up where we're reviewing our previous podcasts and looking ahead to 2021!Industrial Automation - It Doesn't Have To... Be EngineeredelliTek's pre-engineered Smart Servo Actuators and Robotic Work cells are designed to help manufacturers save money. You do what you can do and elliTek can fill in the gaps. There are plenty of manufacturers that can program their own machines. This is a means of them being able to use their in-house capabilities to 1) reduce costs and 2) empower them to do what they can do well and leave this other stuff for whatever reason they don't want to do to elliTek.Industrial IoT - It Doesn't Have To... Be OverwhelmingIndustrial IoT, Industry 4.0, Digitization, Digitalization, MES, Cloud & Hosted servers, ERP, HMI, KPI, OE, OEE, OLE, OPC, OT... these are just a few industry terms and acronyms that Brandon explains for the rest of us. Industrial Automation - It Doesn't Have To... Be UnsecureThis episode was in conjunction with Brandon's interview with Food Engineering magazine "Keeping machines and OT networks and IT safe from cyber-attacks". We talk about cyber security including some vectors or points of entry for ransomware/malware attacks, as well as how manufacturers can protect their networks.Industrial Robotics - It Doesn't Have To... Be ComplexAdding automated robotic systems to a factory can save money, create higher-quality parts, and increase production. We review the types of robots and how they're used in manufacturing. Sometimes adding an automated robotic system doesn't make sense - the wiggle jiggle example. That was Episode 6 "Industrial Automation - It Doesn't Have To... Be Hopeless".Industrial Automation - It Doesn't Have To... Be MyopicThis was another acronym filled episode. We talk about the important Key Performance Indicators (KPIs) manufacturers can look at in order to get the bigger picture. Not every solution is the best solution, but sometimes it's the best for the situation. You don't have to have an automated system to get your KPIs. You can still go out with a stopwatch and measure your uptimes and downtimes and take those indications. The point is - just do it so you can make educated business decisions.Industrial Automation - It Doesn't Have To... Be HopelessWe review a few projects that were beneficial to our customers and why. An IoT Based project was for Traceability (also called Skip Check). The customer was thankful they didn't have to upgrade all of their equipment and legacy PLCs. The Smart Assembly Pack Out System helped a customer integrate to their ERP system. A Material Handling & Management system managed the ingredients. Lastly, we hear Brandon's Brandology about the 4 Reasons to Automate.Industrial Automation - It Doesn't Have To... Be UnpredictableFor this episode, we interviewed Keary Donovan, owner of Pathways7. We delve into Keary's academic white paper "3 KPI Considerations for Maintenance and OEE". Keary has a unique perspective of KPIs from a maintenance perspective. Looking ahead to 2021, Brandon anticipates more automation so manufacturers can accommodate the six foot social distancing rule.
This episode of elliTek's Industrial Automation podcast is about Predictive Maintenance. We are talking with a special guest, Keary Donovan. Keary is the owner of Pathways 7. Pathways 7 is a consulting firm helping SMEs (Small and Medium-sized Enterprises) capitalize on up-to-date information systems so they can become more competitive. Keary recently published a white paper about Predictive Maintenance titled "3 KPI Considerations for Maintenance and OEE." During this podcast, we interview Keary. You will hear more acronyms, as well as references to "Tennessee Talk." You will need to listen to the episode to learn what "Tennessee Talk" is, but here is a glossary for the acronyms in the order in which they were discussed during the podcast.OEE: Overall Equipment EffectivenessOOE: Overall Operations EffectivenessTEEP: Total Effective Equipment PerformanceKPP: Key Performance ParametersTPM: Total Productive MaintenanceCMMS: Computerized Maintenance Management SystemStayed tuned throughout the entire episode to hear, Keary's insights into the interdepartmental conflicts and how those conflicts can be resolved.
This episode is about thankfulness and gratitude. Industrial Automation can be hopeful and positive. elliTek is thankful for each of our customers, our colleagues, and our families. During this episode, we review some projects that our customer's have told us that they are thankful for and that they have benefited from. Hopefully, you will come away with a fresh idea or perspective that can make you hopeful.The types of projects discussed are as follows:IoT Based ProjectsSmart Assembly Pack Out SystemsMaterial Handling & ManagementAutomated Robotic HandlingStick around to hear the four reasons to automate according to Brandon's Brandology.
Join us every other Tuesday as we talk Industrial Automation and what it doesn't have to be!elliTek builds custom machines for manufacturing systems, offers comprehensive turnkey and design/build services, and technical training. Our mission is to empower our clients. That's what this podcast is all about - empowering manufacturers, hopefully learn a thing or two, and have some fun.Brandon is the host, as well as the owner and president of elliTek. He's just about seen it all when it comes to manufacturing. Brandon provides easy to understand explanations for industry terms, plus a unique and candid perspective.If you're in manufacturing or want to learn about the "real world" of manufacturing, we encourage you to listen - rate - review - subscribe!
Myopic is being short-sighted -- unable to clearly see things that are far away. elliTek's mission is one of empowerment. We want manufacturers find a way to better position themselves moving forward. Our hope is that this podcast provides helpful perspectives.This episode is about the tendencies we can have as human beings to focus on one piece of the puzzle but miss the picture as a whole. Brandon shares a customer experience where the customer's focus was on the "squeaky wheel". You'll be surprised to hear what happened.You'll also hear the important Key Performance Indicators (KPIs) used in manufacturing and why they're important. Key Performance Indicators are anything that has to do with the performance of your process and gives an indication of that.Brandon gives helpful definitions and examples for some industry terms listed below. Process Data - A machine, cycle, process, or manufacturing process. Processes have faults and those are called downtime events.Production DowntimeProduction Volume QA - Quality Assurance. Where quality and production come together.Production Costs - The cost of raw materials and labor, plus electricity, cleanroom environment (if necessary), and the equipment being used.OEE - Overall Equipment Effectiveness. Process based indicators that assess the scheduled efficiency. OEE basically decides how many good parts can be made across a time.OOE - Overall Operations Effectiveness. Operational efficiency KPI that decides how many good parts could have been made.TEEP - Total Effective Equipment Performance. Uses OEE and OOE to track the overall effectiveness of whatever it is being measured. TEEP measures the performance across all time, 24/7. It's used to make decisions such as adding another production line, identifying if a line is being underutilized. OA - Overall Availability. This indicator is part of OEE, Overall Equipment Effectiveness.Product Data - Any data that has to do with the product being made. Traceability ties into product data. Used to improve your processTraceability - It's like a VIN on a car. It's used to retrace - see every process the product went through.Six Sigma - A quality program. A perfectly quality built and fully assembled ready to ship part. Defect Flow Out Prevention - Eliminating the opportunity for the defect to have ever occurred.Zero Defects - Part of Defect Flow Out Prevention. Zero Defects is removing the possibility of building a perfectly bad part. Process Skip Check - Ties in with traceability. The next machine process is alerted as to whether or not the part passed, failed, or didn't even go through the previous process. If the part failed or didn't go through the previous process, the next process is not given permission to stat. Process Skip Check is a method of Defect Flow Out Prevention. This leads to a cost savings, because a perfectly built bad part still uses resources and materials and ends up in the scrap bin. If the bad part is caught midstream, it can minimize the amount scrapped out.elliTek's Workflow Manager which is part of the IIoTA™ Platform allows users to easily build their processes, connect them for certain part numbers, and do one to many - many to one relationships. The Workflow Manager gives users the ability to do Traceability.Dashboard tools to create drag & drop web-based dashboards to view the KPIs listed above for a specific assembly line or lines are included in the IIoTA™ platform.Lastly, there's no need to fear databases! Listen to the full episode to find out
Adding automated robotic systems to a factory can save money, create higher-quality parts, and increase production. There are six types of industrial robots that can be classified according to the typed of movement, the application needs, reach and payload requirements, and manufacturing preference.You will learn about the types of robots and how they are used in manufacturing, but first, Brandon gives us his definitions for some industry terms.Application: Deciding what it is you are trying to do. What you are trying to accomplish. The next step would be to decide feasibility. The feasibility of can you get there from here with this solution.Axis: The degree of freedom in which you can move in a direction or the number of moveable "joints" of a robot. The number and placement of the axes determine the flexibility and functionality of the robot. The more axes, the higher range of motion.Cartesian Coordinate System: Any point of the space using X, Y, and Z coordinates. X coordinate is the perpendicular distance from the YZ plane. Y is the perpendicular distance from the XZ plane, and Z is the normal distance from the XY plane. Theta is if that Z coordinate can rotate.Servo Motor: DC Permanent Magnet Motor. DC is direct current; it's what comes out of a battery. AC is alternate current: it's what comes out of the wall. A servo motor is what moves the robots axes.Actuator: Converts linear motion into rotary motion.Pitch, Yaw, and Roll: a coordinate system, like a GPS that doesn't use latitude or longitude. It's used to define a point in space.Kinematics: Coordinate conversion. The study of motion that doesn't take into consideration mass and force. Forward and Inverse Kinematics takes into consideration the axes angles and end of arm tooling. If the axes angles and lengths are known, Forward Kinematics can be used to calculate the position of the end-of-arm-tooling (EOAT or end effector). If the position of the EOAT is know, Inverse Kinematics is used to calculate the joint angles and lengths.Payload: Anything that's gong to go on the end of the robot, including whatever you're going to use to do the work. It includes the part that's being picked up and the tooling at the end (EOAT or end effector).Work Envelope: The space in which the robot can reach. Vertical reach is the height of the robot from its base; useful in determining if the robot is tall enough. Horizontal reach is the distance from the base to the robot's "wrist" when it's fully extended.Here you can see the types of industrial robots and brief explanations. To help narrow down the robot choices, our engineers have prepared some tips.So, you're armed and ready to buy an industrial robot. What next? Here's some advice our engineers have compiled.
This podcast expands on Brandon's interview with Food Engineering magazine, "Keeping machines and OT networks and IT safe from cyberattacks". We take a deep dive into cybersecurity. Listen to the full episode to learn:Are cyberattacks evolving?Has automation technology opened the door to hackers?Is the Operational Technology (OT) side vulnerable to cyberattacks?What are some vectors that can infect systems?Does "unplugging" the control systems work?Is there a safe way for manufacturers to utilize remote monitoring?Is OT/IT convergence the only way for manufacturers to achieve digital transformation?Can manufacturers connect their OT and IT systems and still remain secure?What cyber security advice can manufacturers implement immediately?Thank you to CSIA (Control System Integrators Association) and Food Engineering magazine for giving Brandon the opportunity to share his experiences and expertise!
This episode is full of acronyms. Here's a quick list for reference. A brief explanation of each Industrial Revolution follows the list.CNC: Computer Numerical Control. It's a computer controlled machine that uses pre-programmed software to direct the movement of machining tools and 3D printers.ERP: Enterprise Resource Planning. The ERP system runs the entire plant.HMI: Human Machine Interface. It's a touchscreen on a machine that displays the data on that machine.IIoT: Industrial Internet of Things. IIoT is the extension of the Internet of Things (IoT) in industrial sectors and applications. The digitization and digitalization steps to use data to make good business decisions.IIoTA: Industrial Internet of Things Appliance. An appliance that easily connects IT and OT and transfers data directly and natively without the need for generic communications.IT: Information Technology. The Enterprise side where the data servers & databases reside.KPI: Key Performance Indicator. It's a measurable value to illustrate effectiveness.MES: Manufacturing Execution System. MES is the manufacturing leg on the ERP system.Modbus TCP: Modbus is a data communications protocol. TCP is Transmission Control Protocol.OA: Overall Availability. It's a process based Key Performance Indicator.OEE: Overall Equipment Effectiveness. Also a process based KPI.OLE: Object Linking and Embedding. Invented by Microsoft in the '80's. The OLE principles for process control begat OPC.OPC: Open Platform Communications. A generic, common language that runs in a PC environment and is used to communicate with PLCs on the plant floor. Some folks say stands for "Oh, Please Connect!"OT: Operational Technology. The plant floor. When talking about machines think operations.PC: Personal computer. In manufacturing when a PC is brought into the system, it becomes an IT asset. The IT Department must then protect it.PLC: Programmable Logic Controller. Controls the majority of manufacturing equipment. Capable of gathering and generating data from the machines on the plant floor, OT side.The Industrial Revolutions in manufacturing:Industry 1.0 - the mechanization of manufacturing with the introduction of steam and water power.Industry 2.0 - the mass production assembly lines using electrical power.Industry 3.0 - automated production using electronics, programmable logic controllers (PLCs), IT systems, and robots.Industry 4.0 - using "smart factory" autonomous decision making of cyber physical systems using machine learning and big data analysis. Interoperability through IoT and cloud technology.During this episode, Brandon discusses:Each of these terms - what they mean and how they relate to an effective manufacturing grade IoT system.The differences between Digitalization and Digitization.The basic goal of most industrial IoT implementation.Some pitfalls that elliTek has been asked to solve.OPC and why some folks say it stands for "Oh Please Connect!"Quality data - what it is and some reasons for skewed data.How elliTek is able to overcome these industrial IoT struggles - The Trick!Watch the "Two Minutes To Data" video. Read more about how an MES Gateway Appliance opposes OPC and industrial PCs.
Robots - Robotic systems - Servo actuators don't have to... be engineered.During elliTek's first podcast, you'll find out who elliTek is, what elliTek does, and why elliTek is different. More importantly, how manufacturers can benefit.We delve into industrial robots, pre-engineered robotic workcells, and pre-engineered servo actuators. Brandon's take on industrial robots may surprise you!Podcasts will be released twice a month. We're talking all things Industrial Automation. What burning questions do you have about automation? Drop us a line at info@elliTek.com.Learn more about elliTek's pre-engineered systems.
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