The Fabricator Podcast brings you conversations with people in manufacturing who make things out of metal. We speak with metal fabricators, welders, job shop owners, small business entrepreneurs, artists, marketers, educators, and more. Host Dan Davis also goes beyond discussing just manufacturing and the skilled trades, and chats about pop culture, current events, food, music, movies, comedy, and, of course, robots. The Fabricator Podcast is presented by the Fabricators and Manufacturers Association. We shape the conversation around metal.
Fabricators and Manufacturers Association
Kent Brown joins The Fabricator Podcast talk about becoming CEO of O'Neal Manufacturing Services (OMS) in 2018, his leadership philosophy, emphasizing safety, empowering the OMS workforce, expanding the company's geographical footprint, and what it means to be a mainstay on our annual FAB 40 list. Brown discusses how OMS has experienced significant growth and transformation in recent years, going from seven to 10 locations since 2018. The company has invested heavily in new equipment, including fiber lasers, robotic press brakes, and higher-powered lasers, to stay competitive. He also emphasizes how O'Neal empowers local leadership and fostering collaboration across its facilities. The company's general managers and assistant general managers have autonomy to make decisions tailored to their customers' needs. O'Neal has also implemented regional management structures to facilitate the sharing of expertise and resources among its various locations. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Steve Kost of Chicago-based Metal Health Artwork joins us this week to talk about how he turned to creating metal sculptures to help him cope with PTSD after serving in the military, and what started as just a hobby has become full-scale effort advocating for better mental health practices among veterans and other adults. Steve talks about his time serving with the Navy Seabees, his career as an ironworker in Chicago, working through PTSD, honing his skills a metal artist, using scrap pieces of metal to create his abstract sculptures, why animals inspire him, participating in ScrapFest, partnering with Google, and his numerous collaborations with the U.S. Department of Veterans Affairs. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
In this episode of The Fabricator Podcast, Kirk McCauley, owner of American Engineering and Metalworking (AEM) in North Canton, Ohio, shares his journey from the tool and die world to running a modern, full-service metal fabrication shop. McCauley explains how embracing automation, laser welding, and robotic material handling has helped AEM stay competitive, and why investing in people and creating a collaborative workplace culture are just as important as investing in technology. Tune in for insights on leading a small to mid-sized fab shop through innovation and adaptability. At the top, we also chat about The Fabricator's 2025 Industry Award winner Special Products & Mfg. (SPM) and Nora Harding's upcoming appearance on the Ed Talks podcast. This episode was recorded during the FMA Annual Meeting at Gila River Resorts & Casinos - Wild Horse Pass in Chandler, Arizona. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
In this episode, we sit down with Hector Ortega—sculptor and founder of Ortega Sculpture and Silver Lining Metals Stamps, based in the Phoenix metro area. He emphasizes the importance of continuous learning and problem-solving as an artist, from developing fabrication skills to exploring different materials and processes. Ortega discussed the challenges of sustaining an artistic career, the need for diversifying one's creative outlets, and the spiritual and communal aspects of his work. He also talked about influential mentors, the value of risk-taking, and his desire to create large-scale public sculptures. On top of discussing his work as a large-scale metal artist, we also dive into Hector's second venture, Silver Lining Metals Stamps, where he handcrafts custom metal stamping tools used by artists and makers around the world. We also talk about his involvement with Sculpture Tucson, working with artist Michael Anderson of Arc Form Studio, doing yoga geared towards people who work in the trades, and the power that fabricators have with modern metal fabrication equipment. This episode was recorded during the FMA Annual Meeting at Gila River Resorts & Casinos - Wild Horse Pass in Chandler, Arizona. Learn more about podcast sponsorship opportunities.
Lucy Minturn and Liz Kloster co-own FosterWorks, a sheet metal fabrication shop in Chicago. After purchasing the business a couple of years ago, they've worked to shape it with their own vision, despite having no prior experience in the industry. By combining their complementary skills and building a strong team, they've successfully grown the manufacturing business. FosterWorks operates out of 18,000 sq. ft. of manufacturing space with eight employees. Their equipment includes lasers, punches, brakes, and forming machines, allowing them to handle a range of metal fabrication projects. The shop places a strong emphasis on fostering a collaborative, respectful culture that values work-life balance while retaining secure manufacturing jobs in Chicago and sustain pathways to the middle class for area residents, a core element of their mission. While FosterWorks initially specialized in lighting components, they've expanded into prototyping and manufacturing parts for startups and new products. Their approach focuses on clear communication and flexibility with customers. FosterWorks is WOSB (Women-Owned Small Business) and WBE (Women-Business Enterprise) certified and work through Illinois Manufacturing Excellence Center (IMEC), the official representative of the Manufacturing Extension Partnership (MEP). This episode is sponsored by Lantek. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Mike McCarthy, VP at Design Communications Ltd. (DCL), joins The Fabricator Podcast to talk about how DCL is at the intersection of engineering, design, and fabrication of some of the most recognizable creative large-scale projects around the country. DCL specializes architectural custom elements like signs, sculptures, and tech installations. They work closely with designers to engineer and build unique, large-scale projects that utilize a range of materials and fabrication techniques. Some of those projects include the As We Are (aka The Ultimate Selfie Machine) in Columbus, Ohio, SoFi Stadium in Los Angeles, and Royal Caribbean's private island retreat Perfect Day at CocoCay. Established more than 25 years ago, DCL has grown to take on increasingly complex and high-profile projects for clients in the sports, entertainment, and retail industries. Their in-house team of over 50 fabricators collaborates closely with engineers and project managers to bring complex creative visions to life, often overcoming challenges and finding innovative solutions through the fabrication process. McCarthy and DCL also actively engages with students to promote STEM and STEAM education, offering facility tours and speaking at schools to inspire the next generation of designers and manufacturers. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
This episode of The Fabricator Podcast features an interview with Professor Jo Mackiewicz, an English professor at Iowa State University who also happens to be a welder. Mackiewicz discusses her research on communication and learning in the welding and fabrication trades, as well as her experience working part-time at Howe's Welding & Metal Fabrication, a small job shop in Ames, Iowa. She shares her insights on women working in metal fabrication, insights on the challenges of learning a skilled trade like welding, the importance of mentorship and support for underrepresented groups in the trades, and her plans to start her own welding shop. The also conversation explores the disconnect between the academic and "hands-on" worlds, and how Mackiewicz's experience in the fabrication industry has made her a more well-rounded individual. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Mike Finnegan joins The Fabricator Podcast live from the PRI Show in Indianapolis. The long-time host of Motor Trend's Roadkill series on YouTube, discusses his background in journalism and media, how he taught himself welding and fabrication skills, and his current focus on his Finnegan's Garage YouTube channel. The conversation also includes insights from guest co-host Tom Patsis of Cold Hard Art on his experience working with specialized materials like titanium and the time he build a trophy that Finnegan won in a drag race against Jon Chase of Hoonigan. The episode covers topics ranging from boat racing to the ingenuity of the manufacturing industry, highlighting the breadth of knowledge and passion for hands-on work that exists in the fabrication community. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
On this episode of The Fabricator Podcast, Aaron Montello of Jet Edge Waterjet Systems joins us with Paxton Shantz of Beckhoff to talk about water jet cutting machines in the sheet metal fabrication industry and how automation is helping drive the technology. This episode was recorded at FABTECH 2024 in Orlando, Fla. Learn more about our sponsor Beckhoff. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
This episode of The Fabricator Podcast features a conversation with Dustin De Haan of Trick-Tools, a company that distributes tube benders and other metal fabrication tools. The discussion covers Trick-Tools' experience serving a wide range of customers from hobbyists to large manufacturers, and the role of tube bending and fabrication in the racing and automotive industries. The podcast also touches on Trick-Tools' history, the growing demand for in-house fabrication capabilities, and how the company works with small shops, race teams, and large corporations. This episode was recorded at FABTECH 2024 in Orlando, Fla. Learn more about our sponsor Pro-Tools. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Chris Zeppieri of Make Everything joins us on this episode of The Fabricator Podcast to talk about his fabrication shop in New York, his popular YouTube channel, and educating people interested in working with their hands. He goes into detail about his early days working in construction and how that led to growing his business with creating how-to videos, social media, digital marketing, and becoming a respected brand ambassador. He also talks about his growing vise collection and his appearance on the short-lived show Assembly Required with Tim Allen with Richard Karn. At the top, Josh Welton talks about an unfortunate workplace injury and how he bounced back from it. This episode was recorded at FABTECH 2024 in Orlando, Fla. Learn more about our sponsor Paperless Parts. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Demi Knight Clark joined us on The Fabricator Podcast to talk about her efforts to open career pathways in the welding and manufacturing industries to people of all backgrounds and genders. She talks about how her grandmother's work as a Rosie the Riveter during World War II fueled Clark's own interest in the trades, pivoting from a career in construction, focusing on workforce development initiatives that engage underrepresented populations, and partnering with welder Nate Bowman on initiatives with Lincoln Electric, Goodwill Industries, Marketing Metal, and more. Clark emphasizes the need for more inclusive recruiting, welcoming environments, and mentorship to attract and retain a diverse workforce in the skilled trades. Her mission is to "put welding in places where welding is not" and inspire the next generation to see the opportunities in modern manufacturing. This episode was recorded at FABTECH 2024 in Orlando, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
On this episode of the Fabricator Podcast, Blake Hamar, the founder of Cali Raised LED and Apex Fabworks, joins us to talk about starting a manufacturing business in high school, growing it into a successful aftermarket and job shop operation, and implementing an unconventional management structure. Hamar started his business in high school while attending boarding school in California, selling LED light bars for trucks. He then expanded into manufacturing brackets and other truck accessories, eventually moving the operation to Texas. Hamar's company, which has an average employee age of 23, has embraced automation and a non-traditional, non-hierarchical management structure. The company focuses on rapidly developing new products for the truck aftermarket, with a particular emphasis on Toyota vehicles. Despite his young age, Hamar has demonstrated a knack for growing the business and leveraging technology to increase productivity and efficiency. This episode is brought to you by MC Machinery Systems, a subsidiary of Mitsubishi Corporation. This episode was recorded at FABTECH 2024 in Orlando, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Metal artist Sarah Stork joins The Fabricator Podcast to talk about creating intricate, lifelike sculptures using welding techniques. The Texas-based artist discusses how she stumbled into sculpting through a welding class and has since honed her skills to produce detailed dozens of works like a blue heron with thousands of individually welded feathers, large intimidating cassowary, endless amounts of stingrays. Stork also chats about how she relies on hand tools, hammers, and welding processes like MIG and TIG to capture the organic forms of her animal subjects. Stork expresses her passion for sharing her knowledge and encouraging young people, especially women, to explore welding and metalworking as creative outlets. She views events like FABTECH as valuable opportunities to connect with other artists and continue learning. At the top, Jordan Yost of Precision Tube Laser joins us again to talk about his own venture into metal art, including a piece he created for our podcast studio. This episode was recorded at FABTECH 2024 in Orlando, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Nate Bowman and Kyle Worzala join Dan Davis and Josh Welton to talk about 3M Clash of the Grinders, a student-based competition sponsored by 3M that teaches proper grinding techniques and safety. It features 12 contestants who receive hands-on training from industry experts. Bowman, known as the Weld Scientist, hosted Season 2, and Worzala, a welding instructor at Gateway Technical College in Kenosha, Wis., served as one of three judges. They look behind the scenes and talk about how the competition aimed to teach contestants the importance of proper abrasive selection, tool angle, and pressure control when grinding. The guys also talk about learning from mistakes, the power of a trade school education, and the Power Rangers. This episode was recorded at FABTECH 2024 in Orlando, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
BlueForge Alliance Chief Strategy Officer Tim Shinbara joins The Fabricator Podcast to talk about how BFA serves as a neutral integrator for the U.S. Navy, focusing on improving the capability and capacity of the submarine industrial base. The conversation delves into BlueForge's outreach and workforce initiatives, including Build Submarines campaigns and partnerships with organizations like Major League Baseball, NASCAR, and the WNBA, aimed at raising awareness and inspiring new talent. Tim describes the challenges small businesses face in joining the defense supply chain, noting that many lack awareness of how their work impacts defense projects. He emphasizes BlueForge's role in offering “free consulting” to help smaller companies address pain points and improve processes, ultimately increasing capacity within the submarine supply chain. Tim also reflects on his early career in the Navy and how he later developed an appreciation for the intricacies of manufacturing. At the top, Dan and Gareth highlight metal artists Christina and Darren Thompson of New Jersey-based Thompson Craft. They created a metal sculpture of a hammerhead shark named "Sledge." This episode was recorded at IMTS 2024 in Chicago. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Drew Crowe shares his inspiring journey from a teenage felon to a leading manufacturing advocate and speaker to creating The New American Manufacturing Renaissance. Crowe stumbled into the metalworking industry by chance, finding a job at a machine shop that put him on a path to success that he never expected. He now travels the country inspiring the next generation to embrace modern manufacturing careers, emphasizing the limitless possibilities available. Crowe also discusses his work developing a workforce recruitment and retention app to help manufacturers connect with qualified candidates and support their career development. His story highlights the transformative power of manufacturing and the importance of investing in people to build a robust, diverse talent pipeline. Crowe also talks about his time as an instructor of advanced manufacturing technology at Ranken Technical College, how his "MFG" moniker came about, creating jewelry and grills, and the importance of true industry advocacy that goes beyond just talk and LinkedIn clout. And stay around for Dan's rendition of "Stick 'Em" by The Fat Boys. This episode was recorded at IMTS 2024 in Chicago. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Emily Wilkins, founder of Marketing Metal, helps job shops, machine shops, metal fabricators, custom equipment builders, and other small manufacturing businesses build their brands and tell their stories. She returns for her second appearance on The Fabricator Podcast, and provides comprehensive marketing services, including website development, content creation, and social media management. Wilkins emphasizes something she calls "Specific Human Optimization" (or SHO, similar to SEO strategy), which is the importance of authenticity and creating an emotional connection with customers through a company's online presence. She also highlights the value of networking and industry partnerships for driving business growth. Wilkins will be presenting a workshop on "Marketing Doesn't Have to Suck" at the upcoming FABTECH trade show in Orlando, Fla. This episode was recorded at IMTS 2024 in Chicago. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Sharon Cobb, the associate program manager for NASA's Space Launch System, discussed the innovative technologies and manufacturing processes being used to build the massive rocket that will enable this new era of space exploration. Cobb is one of the forces behind NASA's Artemis program, which aims to send humans back to the moon for the first time in over 50 years and develop plans for a sustained presence and future exploration of Mars. Cobb highlighted the critical role that small businesses and diverse teams of engineers and technicians across the country are playing in contributing to this national effort. She emphasized the importance of inspiring the next generation and providing mentorship opportunities to encourage more young people, including international partners, to pursue careers in STEM fields and be part of humanity's journey to the moon and beyond. This episode was record at IMTS 2024 in Chicago. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Jay Lockett of Kansas City-based Jay Fabwerks joins us to talk about how he made the jump from a hobby welder working on cars to creating a metal fabrication business that serves everything from working on custom railings to structural fab projects, and how he did it in a non-traditional way without formal welding education. Jay also chats about embracing an entrepreneurial mindset, hiring workers, his love of cars, dropping a V8 engine into an BMW 3 Series, how he almost chose a career as chef, his thoughts on welding schools, designing and building rose and crypto art, the importance of mental health and nutrition in the trades, the most difficult project he ever worked on, making orange juice cake, and more. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Jason and Miranda Chiasson, owners of Chiasson Smoke based in Blue River, Wis., discuss their journey developing their metal fabrication business. They share how they went from creating custom spurs to expanding a product mix focused on rocket stoves, grills, smokers, fire pits, custom signs, and more. They share the growing pains of running a small business on their family homestead, the role social media and digital marketing has played in their success, and their focus on efficiency and continuous improvement. They also talk about their experience working together as a husband and wife team, work-life balance, upgrading their shop's machines, and their plans for the future. Jason and Miranda also talk about their previous lives working on a ranch, Miranda's father inventing the Chopper Spotter, making a proper gumbo, and Wisconsin fish fry. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Adam Fullerton is a Toronto-based metal fabricator who specializes in creating railings, doors, and other accent pieces for commercial and residential settings. The wanderlust tradesman talks about his career working in different trades (like car restoration and masonry) around the world, from England to Australia to Canada, and how it all led to him starting his own small business, Fullerton Metal Fab. Fullerton also talks about experience in upcycling found objects and scrap metal into furniture and lighting fixtures. He also speaks about his plans to moving his shop to a larger space, acquire more equipment to enhance his capabilities, the process of hiring employees and focusing his marketing efforts on Instagram. This is the fourth of four episodes recorded at FABTECH Canada in Toronto. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Jamie McMillan, founder of Made in the Trades and Kick Ass Careers, is a Canada-based advocate for the skilled trades industry. She discusses her journey in the trades, her efforts to promote diversity and inclusion in the industry, and her work in schools and communities across Canada. Jamie also talks about her coloring book project that aims to educate children about different career opportunities in the trades, including ironworkers, boilermakers, construction workers, and welders. The conversation also touches on various topics such as the challenges faced by women in the trades, the importance of authenticity, the need for a change in workplace culture, and recognizing workers who struggle with Autism spectrum disorder (ASD) and ADHD. Jamie also mentions her plans to travel and promote the trades in different communities. At the top, co-host and Canadian Fabricating & Welding Editor Rob Colman, talks about his family connection to the late Bill Kobayashi, who is credited with modernizing bubble/table hockey. This is the second of four episodes recorded at FABTECH Canada in Toronto. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Diane Reko, CEO of Reko International and Concorde Precision Machining, joins us to chat about her father starting the business in 1976, her taking over the company, implementing automation processes, and her thoughts on maintaining a strong manufacturing base in Canada. She also talks about her family's Hungarian roots, the automotive industry, the construction sector, developing skilled trades in Canada, the importance of business leaders walking the shop floor, and maintaining livable wages for people working in the trades. Reko International specializes in automation equipment and machining, serving various industries such as automotive, aerospace, and mining. At the top, Joe Thompson, Editor of Canadian Metalworking, talks about celebrating the publication's 120th anniversary in 2025 and it being one of the longest-standing trade magazines in Canada. This is the second of four episodes recorded at FABTECH Canada in Toronto. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Max Ceron, director at CWB Association, joins us to talk about his career in manufacturing and CWB's efforts to support the ever-changing welding community in Canada and beyond. He also discusses how he went from hosting to the the CWB podcast to leading the organization. In addition, he talks about his roots in Peru, never going "full suit", CWB's DEI initiatives, hosting a Spanish-speaking radio show, starting a small welding business, and the importance of keeping younger generations invested in the skilled trades. This is the first of four episodes recorded at FABTECH Canada in Toronto. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Desirée Guzmán, a welding instructor with Chicago Women in Trades (CWIT), joins us to talk about her full-circle career as welder. She talks about how she was inspired by a metal artist she met during a trip to Puerto Rico to start her own jewelry-making business. She also explains how that piqued her interest in learning how to weld. Desirée discusses how after enrolling in CWIT's welding program, it led to her working at number of Chicago-area fab shops. The after a few years of working in industry, her career came full circle when she accepted an open welding instructor position at CWIT. She also talks about the mission behind CWIT and its work to not only get more women to work in the trades, but empowering them with confidence and a community. At the top, we call back to a conversation in an episode with Michael Bennett about a toy plastic welder. We compare and contrast Mattel's Spin Welder and Mindware's Spin-Gineer. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Matt Brunner, co-founder and co-owner of Manitowoc, Wis.-based Brunner Fabrication joins us to talk about how he transformed his family's autobody shop into a successful metal fab shop focused on high-volume production. Brunner talks about launching his fabrication business in 2018, growing the shop footprint to 12,000 sq. ft., finding a niche in high-volume sheet metal part production, partnering with TRUMPF, working with snow equipment manufacturer Ariens Co., training a workforce without any fabrication experience, and developing an apprenticeship program. At the top, we introduce the newest member to the podcast team, Griffin Hammond, and talk about the documentary "Sriracha" that he wrote and produced. We also feature Clayton Deputy, a fabricator out of Santa Barbra, Calif., who went designed and fabricated an octopus sculpture. Deputy owns and operates Gnarwhal Creations, which mostly focuses on off-road and aftermarket fabrication. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Jeff Cupples, the president of Jackson, Tenn.-based Cupples J&J Company, discusses his experience with laser cutting machines and the benefits of high-powered lasers. He explains how his job shop has pushed the envelope with laser cutting technology, constantly seeking more power, speed, and acceleration. He emphasizes the importance of consistency in materials and the advantages of using high-powered lasers for precision cutting. Cupples also discusses his company's use of robotic welding cells and the benefits of using laser-cut fixtures. Cupples also highlights the importance of meeting customer demands and constantly pushing the boundaries of technology in the metal fabrication industry. Cupples is joined by Mitch Lewandowski to talk about his shop's partnership with Cutlite Penta America, a fiber laser system supplier for Italy-based Cutlite Penta in North America, and its ability to customize machines to meet specific needs. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Chaz Schroeder of Black River Group joins The Fabricator Podcast this week to talk about evolution of his family's manufacturing business, adapting to change, staying ahead of the industry curve, and more. Chaz explains how Black River Group, a third generation family-owned company in Mansfield, Ohio, evolved over 55 years from a marketing agency to a full-fledged manufacturing operation that offers a full range of services, including design, engineering, fabrication, and warehousing. He also talks about how the business specializes in custom in-stock displays and components and operates out of a 175,000-sq.-ft facility. Chris Miano joined Chaz to discuss Black River Group's partnership with X-Series USA and how it's help the company expand its metal fabrication capabilities. Miano also talked about the trends in laser cutting technology. Chaz and Chris also talk about the growth of automation and what it means for the the metal manufacturing sector. At the top, the guys talk about the movie "The Shawshank Redemption," which was filmed in Mansfield, Ohio, and is celebrating its 30-year anniversary. More specifically, they focus on Andy Dufresne's dubious prison escape scene and how he was able to bust open a thick metal sewer pipe with a rock. This episode is brought to you by X-Series USA. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Cameron Adams of Laser Precision, a contract metal fabricator in the Chicago area, joins the podcast to talk about how the family-run business has grown from a small 6,000-sq.-ft. shop to a 130,000-sq.-ft facility that serves large OEMs in the heavy equipment industry. Adams describes Laser Precision as a one-stop shop by providing end-to-end processes with laser cutting, CNC machining, welding, press brake forming, and powder coating. He also discusses Laser Precision's recent acquisition by Weller Metalworks, its plans for future growth, and the trend of mergers and acquisitions in metal manufacturing. He explains that many OEMs are looking to consolidate their supplier base and work with a select few trusted suppliers, and how Laser Precision works to be on that shortlist. Adams also discusses the company's focus on workforce development and its efforts to attract and train skilled employees. He emphasizes the importance of raising awareness about the manufacturing industry and the opportunities it offers. Adams also mentions the potential for AI and automation in the industry, particularly in areas such as scheduling and quoting, as well as the importance of near-shoring supply chains. At the top, the guys discuss Nuts, Bolts, & Thingamajigs summer manufacturing camps and Back to the Future. This episode is brought to you by MC Machinery Systems, a subsidiary of Mitsubishi Corporation. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Patrick Brunken, VP of Addison Machine Engineering, joins The Fabricator Podcast to talk about the tube and pipe industry, running a multi-generational family-owned business, keeping up with tube mill technology, and moving operations from Chicago to Reedsburg, Wis. Brunken discusses the challenges and rewards of running a family-owned mid-sized company in the tube and pipe industry, and how his son has become the family's fourth generation to work in the business. He also about the changes in technology and the need for skilled workers in the industry. Brunken also mentions the growth in structural steel due to the increase in warehousing and the importance of serving the automotive industry. He emphasizes the importance of staying up-to-date with technology and the need for continuous learning in the industry. Brunken also discusses the competitive landscape and the advantages of being a family-owned company. He mentions the challenges of working with new customers and the importance of building relationships with them. Finally, he talks about the rewarding aspects of his job, the excitement of working in a diverse industry, and the valuable resources the organizations like Fabricators and Manufacturers Association offer to the sector. At the top, the guys about how a shop in Texas designed and fabricated the world's largest hex nut, which has been dubbed "Big Tex the Incredible Hex." The structure was built for Houston-area company Patriot Bolt. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Seth Feldman of Iowa-based Wertzbaugher Services joins The Fabricator Podcast to offer his take as a Gen Zer working in metal fabrication, why he turned to the skilled trades instead of the traditional college path, and thoughts on representing what's been dubbed the "toolbelt generation." Feldman explains how after high school, he pursued a traditional college route by attending University of Iowa, where his parents and siblings attended, but quickly realized that wasn't for him. He talks about how Lisa Wertzbaugher recruited him to work for her fabrication business, which put him on a 10-year success plan while learning how estimate jobs, fabricate and weld, and manage a team. Feldman adds his thoughts on the perception of the skilled trades among Generation Z and how more and more Gen Zers are exploring more career options outside of the traditional college path. The guys also talk Hawkeyes football and the best way to eat corn. This episode was recorded on location at the 2024 FMA Annual Meeting in Clearwater, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
In this episode of The Fabricator Podcast, Caleb Chamberlain, co-founder and CEO of OSH Cut, discusses his company's unique approach to sheet metal fabricating. Chamberlain explains how OSH Cut offers an online platform that allows customers to upload their designs and receive instant quotes for laser cutting and bending services. He also describes how they have developed their own software to automate the quoting and production processes, as well as their efforts to expand their capabilities to include other services such as welding. Chamberlain also discusses their use of digital advertising and their focus on customer satisfaction and continuous improvement. He emphasizes OSH Cut's aim to streamline the metal fabricating process and provide a more efficient and user-friendly experience for their customers. Chamberlain also addresses the issue of the wage gap in the industry and stresses the importance of paying livable wages to attract and retain skilled workers. At the top, hosts Dan Davis and Tim Heston talk about the impact OSH Cut's "web shop" business model is making on the metal fabrication sector, especially with its design for manufacturing (DFM) services on top of its automated online ordering and instant quoting systems to support its laser cutting and press brake capabilities. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
In this podcast episode, Brian Steel, CEO of Cadrex Manufacturing, discusses the challenges of acquiring, merging, and integrating multiple metal fabrication businesses under one organization. He emphasizes the importance of aligning technical expertise, managing capacity, and implementing ERP systems. Steel highlights the need for speed and agility in the industry and the importance of people and culture in the integration process. He also discusses the use of data and automation in improving efficiency and decision-making. Steel sees the acquisition strategy as a way to build trusted partnerships with innovative companies and rapidly bring their ideas from concept to scale. Steel believes there is a need for large, fully integrated mechanical solution providers in North America and sees the opportunity for organic growth in the industry as well. He also emphasizes how he's optimistic about the future of the fabrication industry and sees it as a great time to be in the business. At the top, the guys talk about Cadrex's impressive and aggressive roll-up strategy, and how's it's impacted The Fabricator's FAB 40 list. There's also a mention of Dig Dug. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
This week on The Fabricator Podcast, Jason Becker, host of the Arc Junkies Podcast and owner of Underground Metal Works, shares his journey into welding and how the trade has opened doors he never would have expected, leading him to become an ironworker, educator, podcaster, and business owner. Becker talks about how he earned his first welding certificates before he even learned how to drive, and how he carried over that trade when he joined the Marine Corps. After leaving the military, he worked as a structural steel ironworker before transitioning into teaching welding at Florida colleges and working for weld.com. Becker talks about how those opportunities eventually led him to taking over the Arc Junkies Podcast, buying Underground Metal Works, and partnering with American Welding Society (AWS). He discusses the challenges and rewards of teaching welding, the importance of hands-on instruction, and the diverse career opportunities available in the welding industry. He also shares his passion for the podcasting and the opportunity it provides to learn from and connect with experts across the metal fabrication and welding industry. At the top, a conversation about Becker working on various Florida theme parks lead to a discussion about how Austin Hargett of weld.com took to TikTok to rate welds at a Six Flags. This episode was recorded on location at the 2024 FMA Annual Meeting in Clearwater, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
Omar Nashashibi, co-founder of The Franklin Partnership and a lobbyist representing manufacturing trade associations, joins The Fabricator Podcast to discuss the challenges and opportunities facing sheet metal fabricators and other manufacturers in the current political climate. He emphasizes the importance of workforce development, stable tax policies, and understanding government regulations. Nashashibi also discusses the impact of tariffs, the need for education and advocacy on behalf of manufacturers, and the role of government incentives in promoting profitability and viability. He encourages manufacturers to stay informed, work with trade associations, and take advantage of available resources and opportunities. At the top, the guys call-back a reference Omar made to the movie "Tommy Boy" and how it depicts sheet metal stamping at Callahan Auto. It led to a conversation about other movies set in manufacturing and fabricating facilities, like "Mr. Mom" with Michael Keaton, "Nobody" with Bob Odenkirk, and "Fatman" with Mel Gibson. This episode was recorded on location at the 2024 FMA Annual Meeting in Clearwater, Fla. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
After Ludlow Manufacturing Inc. (LMI) received The Fabricator's 2024 Industry Award, Todd Ludlow, founder and president of the Waukegan, Ill.-based metal fabrication business, joined us on the podcast to expound on it all. Ludlow discusses his journey of starting and growing his own fabrication business. He reflects on his early days as a machine operator and how transitioning into sales sales role helped him learn the industry. He emphasizes three important points that helped transform his business to the success it is today: The importance of having a strong company culture Giving up power to those better suited to serve the business An all-in approach on establishing a safe shop floor Ludlow also discusses the impact of automation on his operations, including the use of robotic welding and parts sorting. He shares his optimism for the future and his plans for further growth, including expanding into tube laser cutting and investing in more robotic welding. He also mentions the involvement of his family in the business and the challenges and rewards that come with it. At the top, the guys chat about a California-based welder/fabricator named Shaun Graham who was inspired enough by a previous episode to create an awesome sculpture of Garbage Pail Kids character Adam Bomb. Not to mention, he also fabricated a Michael Myers mask out of metal. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
In this episode, Michael Bennett, a welder and metal artist based in Wadsworth, Ill., joins The Fabricator Podcast to discuss how an unfortunate car accident that left him paralyzed from the chest down reignited his passion for working with metal, particularly scrap metal. Michael talks about how attending mechanic school helped instill a mindset of continuous learning and adapting to new technologies, which he says inspired him to relearn how use his tools after he lost strength in his preferred left hand. It also gave him the skills to build robots to help assist him around his farm. He also goes into detail about his love of creating metal sculptures from recycled materials and how it led him creating Michael Bennett Designs and participating in an annual event in Lansing, Mich., called ScrapFest. At the top, a mention of a now-banned plastic toy welder that Michael said he played with as a child, sparked a conversation about other banned toys made out of metal, like sharp-tipped lawn darts and a belt buckle revolver. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
In this episode of The Fabricator Podcast, sponsored by Salvagnini America and part of the Automation Talk series, Tim Heston interviews Clay Case and Matt Humerick of Salvagnini about the role of software automation in modern precision sheet metal fabrication. They discuss the challenges and bottlenecks in the fabrication process, the importance of data flow and communication between design, engineering, and manufacturing, and the benefits of software in streamlining production and improving efficiency. They also touch on the future of software in the industry, including the potential for AI and machine learning to further automate processes and increase efficiency. Download the free e-book (Automation Talk: Focus on Software). Watch first and second episodes of the Automation Talk video series. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
In this episode, Christian Streu, CFO of The Partner Companies, and Charles Cohen, President of FotoFab, join The Fabricator Podcast to talk about the growing trend of mergers and acquisitions in manufacturing. They discuss the evolution of Chicago-based The Partner Companies and how smaller manufacturing and fabrication businesses can benefit from being part of a larger organization. The Partner Companies was formed in 1997 by founders Dan Brumlik and Scott Bekemeyer with a focus to bring together a strategic network of specialty manufacturers serving the aerospace, defense, energy, medical, technology, automotive, and telecom industries. They also touch on the challenges of running multiple companies within one fold, the importance of near-shoring, and the future of manufacturing in North America. The episode concludes with a discussion on the recruitment of young talent into the industry and the exciting opportunities in the clean energy sector. At the top, a mention of a Yugo leads to a conversation about first cars, from a 1966 Ford Galaxy to a 1989 Chevy Nova to the ultimate latch-key kid car, a 1987 Chevy Beretta. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about podcast sponsorship opportunities.
On this episode of The Fabricator Podcast, Philadelphia-based welder and trades advocate Pa'Trice Frazier joins host Dan Davis and Josh Welton at SEMA, in partnership with Miller Electric. Pa'Trice chats about how she got her start as a welder and working Atlanta projects like the Mercedes Benz Stadium, Spanx Headquarters, Marta Buckhead Bridge, and, in Philadelphia, the River Alive Exhibit at the Independence Seaport Museum. She also talks about appearing on the NBC show Hot Wheels: Ultimate Challenge and fabricating a 1969 Dodge Charger called "Power Charged" and using her Weldjointed platform to encourage more diversity in the welding trade as well as teaching others how to weld. At the top, Dan and Josh talk about Josh participating in the Hot Wheels Legends Tour in Detroit. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Emma Sauve of Mobsteel and Detroit Steel Wheel brings the energy as she joins host Dan Davis and Josh Welton on this episode of The Fabricator Podcast, in partnership with Miller Electric at SEMA 2023 in Las Vegas. Emma talks about the history of Mobsteel and how its focus on customizing Lincoln Continentals from the 1960s led to the creation of Detroit Steel Wheel in 2012, which specializes in fabricating and designing custom wheels for big-body styled cars. Emma also talks about her job as the digital creative force behind both efforts and her love of telling the stories of customers in the aftermarket industry. She also discusses the importance of creating American-made products in Detroit, her favorite Mobsteel/Detroit Steel Wheel builds (including the 1966 Motorcity Vice Lincoln Continental), and working with business co-founders Pam and Adam Genei and lead fabricator Steve Ryan. At the top, Emma joins Dan and Josh to talk about the SEMA afterparty at the Sosa Metalworks shop, lowriders, and a metal sculpture of a skull by Luis Varela-Rico. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Ryan Fielding of Ringbrothers joins hosts Dan Davis and Josh Welton on this episode of The Fabricator Podcast, in partnership with Miller Electric at SEMA 2023 in Las Vegas. Ryan goes into detail about the three builds that Wisconsin-based Ringbrothers displayed at SEMA: a 1965 Ford Mustang Convertible called “Uncaged”, a 1961 Rolls-Royce Silver Cloud II called “Paramount”, and a 1969 Dodge Charger called “Tusk”. Ryan also talks about how his family's background influenced his career as a fabricator, how he learned to weld when he was 8 years old, and his grandfather's stint as a stunt car performer with Jimmie Lynch and The Death Dodgers. He also talks about starting his own hotrod/motorcycle fabrication business, Paragon Customs, and how he was subsequently convinced to join Ringbrothers. He also discusses Ringbrothers winning the SEMA's 2022 Battle of Builders with its 1948 Chevy Loadmaster, his love of pinstriping, and creating goalie mask artwork for the Wisconsin Badgers men's ice hockey team. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
In this episode of The Fabricator Podcast, and in partnership with Miller Electric, Andy Weyenberg from Miller's motorsports division and Real Garage with Andy, joins us live at SEMA 2023 in Las Vegas to discuss the welding industry and its applications in the performance racing industry. Andy talks about his love of motorsports, the science behind the various types of welding, what SEMA means for Miller, how race cars influence different welding techniques, the famous car builders at SEMA, and the future of the aftermarket sector. He also discusses building a '69 Trans Am with 800 horsepower that is designed for road courses, autocrossing, and drag racing. At the top, Dan and Josh talk about their journeys to Las Vegas for SEMA, including Josh's epic road trip in a 2024 Jeep 392 Wrangler from Detroit through Michigan's Upper Peninsula, Wisconsin, Minnesota, the Dakotas, and Utah, as well as stops in Yellowstone, the Grand Tetons, and the Bonneville Salt Flats. Email us at podcast@fmamfg.org with any comments, questions, or suggestions. Learn more about Miller's new MIG welder: Millermatic 142.
Brothers Anthony and Rob DiVito, the founders of custom furniture shop iRcustom, make their return to The Fabricator Podcast to offer more transparent insight into small business ownership in the metal fabrication industry. This time, they brought with them a coffee table for our revamped studio. We chat about the fabrication details of that project and what's new with their Chicago-area business. The discussion covers how they've gone away from relying too much on vertical integration, exploring more outsourcing opportunities with partners like @PrecisionTubeLaser , implementing more 3D-printed prototyping and fixtures, technology advancements in the fabrication industry, the growing pains of running a small shop, and more. At the top, the guys talk about @ahrendtdirk , a Germany-based fabricator and tool maker. Dirk, who goes by The Metalist, has created an awesome line of hammers shaped like a fist and axes shaped like an open hand. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Joe Clark, CEO and founder of Architectural Elements, joins The Fabricator Podcast to talk custom fabrication, business ownership, video production, and more. He discusses the early days of his career and how he took his Seattle-area business from a garage shop to what Clark calls a multi disciplined organization that focuses design, production and installation of art, signage, architectural components and furnishings. Clark, who produces a series called “Made With Metals” with Online Metals , also talks about the the importance of storytelling in video production and why it's important to the perception of metalworking industry. Along the way, he also touches on the nuances of custom architectural fabrication, the metal fabrication scene in the Pacific Northwest, and various Architectural Elements projects. At the top, the guys talk about Chicago architecture and pop cultural references to Marina City, like Wilco's Yankee Hotel Foxtrot album cover and Steve McQueen's last film, The Hunter. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Staci Martinez joins The Fabricator Podcast to talk about starting her own small business in Sioux Falls, S.D. called 605 Shield Maiden, which focuses on creating metal art sculptures, fabricating handrails, and combing wood and metal to make furniture. She discusses how working briefly as a production welder and seeing all the potential in the scrap metal bin inspired her to pursue metal art. Staci eventually created her first sculpture, a gnome, and was chosen to have it on display at SculptureWalk, an exhibit of outdoor sculptures displayed year-round in downtown Sioux Falls. She also talks about her involvement with The Hooded Heroes Foundation, which serves to help provide welding equipment and PPE to those who can't afford. At the top, hosts Dan Davis and Josh Welton talk about unfortunate metal sculptures, including the infamous Cristiano Ronaldo bust at an airport in Portugal. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Tom Patsis of Cold Hard Art joins the podcast to talk about the never-ending business of designing, fabricating, and building trophies for motorsports events. Tom sits down with hosts Josh Welton and Dan Davis at FABTECH 2023 in Chicago, and opens up about how he left his job at Don Schumacher Racing as a fabricator to start his own business, as well as the pros and cons of starting a small business. He also talks about winning the first season of Metal Shop Masters on Netflix and partnering with companies like Miller Electric, Starrett, FastCut CNC, PFERD North America, Trick-Tools, and others. Tom also discusses running a business with his wife, being father, the rewards of being a metal artist, and how he would fabricate an alien space craft. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Aaron Prather, the director for the Robotics and Autonomous Systems Program at ASTM International, joins The Fabricator Podcast to talk about the importance of robotics and automation standards in manufacturing and the metal fabrication sector. Prather emphasizes the need for input from small and medium-sized businesses in order to address their specific challenges and develop relevant standards. He also highlights the potential for Automation-as-a-Service and the importance of engaging young people in manufacturing through educational programs and facility visits. Additionally, Prather mentions his time working with FedEx, the involvement of ASTM in developing standards for the cannabis industry, and the future potential of robotics in industries such as hypersonic and space components. At the top, the guys talk about their favorite movie and TV robot characters as well as Andy Kaufman's long-forgotten movie flop, Heartbeeps. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
Greg Davis of Red Beard's Garage joins hosts Josh Welton and Rafael Guerrero to talk about his wildly popular YouTube channel, which he uses to teach people how to build and fabricate small engine vehicles like go-karts, minibikes, and side-by-sides. He shares how he started this venture by wanting to build his daughter a go-kart without any prior fabrication and welding experience. He also talks about how the first Fast & Furious movie sparked his interest, fabricating tube chassis for SEMA, expanding his business, some of his most memorable builds, playing Need for Speed, and more. At the top, Josh and the guys talk about Garbage Pail Kids, sketchy go-kart tracks, and Super Mario Kart. Email us at podcast@fmamfg.org with any comments, questions, or suggestions.
In this episode of The Fabricator podcast, sponsored by Schuler Group, host Dan Davis interviews Chris McMahon of Schuler North America about tubular hydroforming and how it serves the manufacturing industry. McMahon explains that the metal forming process involves loading a tube into a die, closing the die, and using water pressure to shape the tube. He highlights the advantages of hydroforming, such as eliminating secondary processes and providing consistent part-to-part results. McMahon also discusses the success stories of using hydroforming with manufacturers like Ford Motor Company, as well as its applicability in industries beyond automotive for trailer hitches and frame components. He emphasizes the expertise and support offered by Schuler in the hydroforming process. Email us at podcast@fmamfg.org with any comments, questions, or sponsorship opportunities.