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EMC testing is one of the toughest hurdles in PCB design, with industry pass rates often falling below 50% and every failure triggering expensive respins. In this OnTrack Podcast episode, host Zach Peterson sits down with Andy Eadie—owner of EMC FastPass and founder of Engentica—to unpack why so many products fail electromagnetic compatibility testing on the first attempt, and what designers can do to get it right up front instead of budgeting for inevitable rework. The conversation digs into the growing role of AI in hardware design: where machine learning genuinely accelerates simulation, signal integrity, and power integrity work, and why a fully generative "design my circuit board" tool is still a long way off. Andy also demos Engentica, an AI-powered design co-pilot that runs compliance-focused checks on schematics and layout, lets engineers investigate EMC risks in natural language, and scales hardware design expertise across an organization. Whether you're a hardware engineer, EMC consultant, or software founder building your first custom PCB, this episode is packed with practical insight on respins, pre-compliance testing, and the future of electronics design.
Altium Develop unites your design, sourcing, and manufacturing teams in one cloud platform so EMC and layout problems get caught long before your board ever reaches the test house: https://www.altium.com/develop?utm_source=youtube&utm_medium=video&utm_campaign=ontrack-podcast&utm_content=70-of-pcbs-fail-emc-testing-and-ai-is-making-it-worse EMC testing failure rates are climbing toward 70%, and on this episode of the OnTrack Podcast, host Zach Peterson sits down with EMC expert Dr. Anton Tishchenko to unpack why — and what role AI is really playing in modern PCB design. They cut through the AI hype, explaining why large language models will confidently hand you a bad PCB layout, why setting up constraints is "garbage in, garbage out," and why hardware is heading for the same reckoning software already faced. If your boards keep failing radiated emissions, this conversation explains where the real problems start. Anton also demos his web-based EMC analysis tool (pcb4emc.com), an EMC design rule check that works directly from Gerber files — no schematics, no NDAs, no sensitive data required. You'll see how it evaluates ground plane quality, differential and single-ended impedance, return paths, and crosstalk risk using the 3W rule, plus a frank discussion of coplanar waveguides, stackup awareness, and where AI genuinely helps engineers (datasheet summaries, literature reviews, and simulation enhancement) versus where it falls flat. Essential viewing for any PCB designer serious about EMC compliance.
What if the biggest bottleneck in hardware design isn't your engineer's skill — it's the sheer volume of manual work standing between a great idea and a working schematic? And once you decide to embrace AI-assisted design, how do you make sure the output is actually trustworthy enough to build from? What you'll learn… (00:12) Why fragmented workflows hit SMB hardware teams hardest (02:39) The real cost of going from requirements to prototype without specialist support (07:33) How functional block-level design changes early decisions — including when a SOM beats building from scratch (12:04) Why system-level abstraction catches wrong-path decisions before they reach the schematic (14:39) The "rubber duck debugging" effect: how AI clarifies requirements before they become costly mistakes (17:54) The biggest AI misconception in hardware design — and why the engineer must own every decision (20:30) How CELUS's NXP collaboration delivers manufacturer-validated, human-in-the-loop solutions (25:05) Why abstraction-first tools help SMBs take on projects that would otherwise be out of reach (28:19) The CELUS Success Program: high-touch onboarding for SMBs on the Siemens instance More about the episode… In this episode of the Printed Circuit Podcast, host Steph Chavez welcomes back Antonio Becerra Esteban, VP of Customer Success at CELUS — a physicist-turned-engineer with experience at Infineon and Altium who now leads the team ensuring customers extract real value from the platform. The conversation tackles the fragmented, manual journey from requirements to schematic that burdens small hardware teams. Antonio explains how CELUS's functional block-level design approach lets engineers define system architectures, navigate component trade-offs with an AI assistant, and output fully-interconnected schematics — illustrating the point with a Linux-based HMI example where the right abstraction layer turns a complex MPU build into a simple SOM selection. On the trust question, Antonio is direct: the engineer must own every decision. CELUS backs this up with manufacturer-validated design blocks, transparent sourcing, and a human-in-the-loop process — putting engineers in the driving seat rather than asking them to ship whatever the model produces. SMBs can join CELUS' Success Program by sending an email to cs@celus.io. Connect with Steph Chavez: LinkedIn Website Connect with Antonio Becerra Esteban: LinkedIn CELUS Website
Signal integrity engineers working on high-speed serial links, Ethernet, USB, PCI Express, and DDR memory interfaces need powerful simulation tools, but commercial software licenses can be cost-prohibitive. In this episode of the Altium OnTrack Podcast, host Zach Peterson sits down with David Banas, Solutions Engineer at Keysight, to explore three open-source Python packages that are transforming how engineers approach serial link simulation, IBIS-AMI model testing, and channel operating margin analysis. David walks through PyBERT, his most popular tool, demonstrating live how it handles eye diagrams, bathtub curves, jitter analysis, and equalization techniques like CTLE, DFE, and TX de-emphasis. The pair explore PyIBIS, a Python tool for IBIS-AMI model developers, demonstrating its capabilities in analyzing signal transmission parameters. They look at how it helps debug models and apply equalization techniques to address signal distortion. Understanding this tool is crucial for effective data transmission analysis and ensuring signal integrity, especially when working with complex designs in Altium Designer or Cadence Design Systems.
Chris Holman welcomes Bob Trezise, President and CEO, Lansing Economic Area Partnership (LEAP), Lansing, MI. Chris Holman interviews Bob Trezise, President and CEO of the Lansing Economic Area Partnership (LEAP), a regional economic development organization serving Ingham, Eaton, and Clinton Counties. LEAP takes a holistic approach beyond traditional business attraction, also addressing small business development, housing, childcare, and public transportation — needs increasingly raised by major employers like the Altium electric battery plant, a $2.5 billion project recently transferred from GM to LG Energy Solutions that will create 1,700 jobs. In 2024, LEAP projected nearly 1,000 direct jobs created, with over half stemming from small business and entrepreneurial development efforts — a notable shift for the Lansing region. A highlight of the year was landing Canadian auto manufacturer Markdom, which chose Charlotte, Michigan for its first U.S. plant, bringing 170 quality engineering jobs and a building rehabilitation project. Trezise credited strong regional collaboration — among LEAP, the Chamber, Michigan Works, and the Michigan Economic Development Corporation — as the best he has seen in his 30-year career. » Visit MBN website: www.michiganbusinessnetwork.com/ » Subscribe to MBN's YouTube: www.youtube.com/@MichiganbusinessnetworkMBN » Like MBN: www.facebook.com/mibiznetwork » Follow MBN: twitter.com/MIBizNetwork/ » MBN Instagram: www.instagram.com/mibiznetwork/
In this episode of the OnTrack Podcast, Zach Peterson sits down with Gabriel Guglielmi, VP of Global Product Management at Infinite Electronics, to explore one of the most disruptive shifts in electronics today: the rise of unmanned systems. From group one commercial drones to group five collaborative combat aircraft, Gabriel breaks down how the same revolution that transformed the space industry through SpaceX is now reshaping aerospace, defense, public safety, and consumer delivery. Learn why interconnect technology has become just as critical as semiconductor performance, and how a new generation of startups is compressing decades-long development cycles down to mere months. The conversation digs deep into the supply chain challenges facing US and allied drone manufacturers, the FCC's part 108 regulations, the Department of War's Drone Dominance program, and why companies like Neros and Infinite Electronics see massive opportunity in rebuilding a friendly-nation supply chain. Gabriel also shares his thoughts on humanoid robotics, counter-drone systems, drone racing, agricultural applications, and the emerging low-altitude economy that could rival the internet revolution of the 1990s. Whether you design RF systems, work in aerospace and defense, or just want to understand where electronics is headed, this episode delivers a clear-eyed view of an industry being born in real time.
The PCB industry has long relied on manual microsectioning to verify board quality — but as densities increase and skilled labor becomes harder to retain, that process is breaking down. In this episode of the Altium OnTrack Podcast, host Zach Peterson welcomes back Geoffrey Leeds, founder of SCAN Labs, for his third appearance on the show. Geoffrey breaks down what he calls the "metrology gap" — the widening divide between the precision measurement capabilities available to semiconductor manufacturers and those available to PCB fabricators — and explains why this gap is becoming a critical problem for high-reliability industries like defense, aerospace, medical, and automotive. SCAN Labs is addressing this gap head-on with a heavily automated, third-party inspection and test laboratory that specializes in microsectioning for electronics verification. Geoffrey walks through the company's serialized grinding and imaging system, which can produce a fully analyzed IPC coupon roughly every six minutes, generating high-confidence metrology data at scale. The conversation also covers the role of AI and LLMs in electronics manufacturing, the limits of current non-destructive inspection methods, and Geoffrey's vision for standardizing metrology data reporting in collaboration with IPC — so that as-built data can feed directly back into design and simulation tools.
What does it take to design interconnects for AI data centers pushing 112G, 224G, and even 448G? In this episode of the Altium OnTrack Podcast, host Zach Peterson sits down with Matt Burns, Director of Technical Marketing at Samtec, to unpack how connector technology has evolved to meet the demands of modern high-speed systems. From co-packaged copper and optics to near-package interconnects, Matt walks through Samtec's product families and explains why choosing your connector early in the design cycle is no longer optional at these speeds. The conversation also explores how these same high-speed design principles are trickling down into embedded systems, where physical AI and edge computing are creating new demands for smaller, faster, denser interconnects. Matt shares insights from DesignCon, OFC, and Embedded World, painting a picture of an industry at an inflection point — one where robotics, AI accelerators, and open embedded standards are driving the next generation of connector innovation. Whether you're a PCB designer, systems architect, or just curious about what's happening at the bleeding edge of interconnect technology, this episode is packed with practical insight.
What if you could parse your Altium project files from the command line, generate a full BOM in seconds, extract net lists as AI-readable JSON, and spin up a 3D HTML viewer with zero dependencies — all without ever opening Altium? In this episode of the OnTrack Podcast, host Zach Peterson sits down with Eli Hughes, principal at Wavenumber LLC, to dig into a suite of open-source tools he's built around Altium file formats. Eli walks through the Altium Cruncher toolset, including Mega Maid (a vacuum-cleaner-style data extractor), a 3D PCB visualizer, and a schematic viewer with animated net tracing — all self-contained HTML files requiring no install or cloud connection. The conversation goes far beyond visualizers. Eli reveals how he feeds parsed net lists directly into Claude and Codex for AI-assisted design reviews, power tree analysis, and even automatic Zephyr device tree generation — completing in minutes what used to take a full day. He also lays out his vision for a next-generation PDM system: an AI-queryable knowledge store that ingests decades of schematic history, EVK reference designs from TI, Renesas, NXP, and more, and supply chain data — so engineers can stop reinventing the wheel and start building on proven, procurable circuits. If you care about PCB workflow automation, AI-assisted hardware development, or the future of design reuse, this episode is essential viewing.
Is FPGA engineering the best career path for electronics engineers today? In this episode of the Altium OnTrack Podcast, host Zach Peterson sits down with Adam Taylor — founder of Adiuvo Engineering and the FPGA Horizons conference — to explore the full landscape of FPGA development. From how Adam accidentally fell into FPGAs as a new graduate to building one of the UK's most talked-about technical conferences, this conversation covers what it really means to build a career around programmable logic. Adam shares why he believes engineers should cultivate broad skill sets, how FPGAs have evolved from simple glue logic into advanced compute platforms, and what the future holds for FPGA professionals in an AI-driven world. The episode also dives into the growing intersection of FPGA development and PCB design, the collaboration challenges that arise when hardware teams work in silos, and how AI tools like agentic coding assistants are beginning to change the way engineers write RTL. Adam also gives an inside look at FPGA Horizons — his community-driven, vendor-neutral conference now expanding to the US through a partnership with PCEA at PCB East. Whether you're a seasoned FPGA engineer, a board designer looking to understand programmable logic better, or a student weighing your career options, this episode is packed with practical insights and honest takes from someone with 26 years in the field.
The global supply chain is shifting fast—from rising compliance demands to major reshoring investments—welcome to The Buzz, powered by project44!In this episode, hosts Scott Luton and Allison Giddens break down the forces reshaping the electronics supply chain, from Apple's massive U.S. manufacturing expansion to the growing impact of geopolitical tensions on critical materials like helium. Joined by Justin Sears of Altium, the conversation dives into how data, design, and visibility are becoming essential to navigating complexity and staying competitive.Join us and learn:Why strategic data intelligence is now critical for compliance and decision-makingHow fragmented data and manual processes are slowing down modern supply chainsThe ripple effects of helium shortages on chips and electronics productionWhat Apple's $600B U.S. manufacturing push signals for reshoring trendsHow modern tech stacks and cloud adoption are helping companies leapfrog competitorsWhy security, visibility, and control are essential in electronics design and sourcingFrom regulatory complexity to global disruptions and bold reshoring moves, the electronics supply chain is entering a new era—one defined by data, agility, and smarter decision-making.Additional Links & Resources:Project 44: https://www.project44.com/With That Said: https://bit.ly/WTS-29-March-2026Decision44 Event: https://www.project44.com/events/decision44/American Supply Chain Summit: https://supplychainus.com/National Supply Chain Day: https://bit.ly/NSCD-2026Strategic Data Intelligence Is Reshaping Electronics Supply Chain Resilience: https://bit.ly/Strategic-Data-IntelligenceHelium shortage has started impacting tech supply chains, execs say: https://bit.ly/4bFEonNApple expands American manufacturing program with four new partners: https://cnb.cx/4bUjhglSupply Chain & Logistics Summit: https://bit.ly/SC-and-Logistics-Summit-2026Securing Your Electronics Development Workspace: https://bit.ly/Securing-Electronics-WorkspaceThe Geopolitics of Junk: https://supplychainnow.com/geopolitics-junk/?category=blogAltium: https://www.altium.com/Connect with Justin on LinkedIn: https://www.linkedin.com/in/justinsears/Dave Krache Foundation: https://davekrache.com/Learn more about Supply Chain Now: https://supplychainnow.comWatch and listen to more Supply Chain Now episodes here: https://supplychainnow.com/program/supply-chain-nowSubscribe to Supply Chain Now on your favorite platform: https://supplychainnow.com/joinWork with us! Download Supply Chain Now's NEW Media Kit: https://bit.ly/3XH6OVkThis episode is hosted by Scott Luton and Allison Giddens and produced by Trisha Cordes, Joshua Miranda, and Amanda Luton. For additional information, please visit our dedicated show page at: https://supplychainnow.com/buzz-chips-compliance-chaos-navigating-todays-electronics-supply-chain-1566
Altium Develop gives your entire team real-time visibility into PCB designs, supply chain data, and manufacturing feedback — so thermal and power decisions never get made in isolation: https://www.altium.com/develop?utm_source=youtube&utm_medium=video&utm_campaign=ontrack-podcast&utm_content=ipc-2221-vs-2152-the-truth-about-pcb-trace-current-ratings If you've ever sized a PCB trace using the IPC 2221 charts or relied on a 10°C rise rule of thumb, this episode of the OnTrack Podcast is essential viewing. Host Zach Peterson sits down with Mike Jouppi — the engineer behind IPC 2152 — to unpack decades of misunderstood standards, flawed assumptions, and what designers should actually be doing when it comes to conductor sizing and thermal management. Mike walks through the critical differences between IPC 2221 and IPC 2152, explains why the internal trace data in 2221 was never derived from actual in-board testing, and reveals how adding copper planes to your design can dramatically increase power dissipation even while keeping temperature rise "within spec." If you're designing power-carrying traces without thinking in terms of power loss budgets, this conversation will change how you approach every future layout.
Altium Develop gives your entire electronics team — engineers, procurement, and manufacturers — real-time visibility into your PCB designs and supply chain, all in one platform: https://www.altium.com/develop?utm_source=youtube&utm_medium=video&utm_campaign=ontrack-podcast&utm_content=greenpak-for-automotive-reliability-integration-real-world-demos Renesas' Automotive GreenPAK is a configurable mixed-signal IC that's changing how engineers approach component integration in vehicle electronics. In this episode of the Altium OnTrack podcast, host Zach Peterson sits down with Michele Deviato, Senior Product Marketing Manager at Renesas, and Oleh Saphia, Applications Engineering Manager at Renesas, to break down what truly separates automotive-grade components from their industrial counterparts. Spoiler: it's far more than just temperature range. AEC-Q100 qualification, vibration-resistant packaging, minimum pin pitch requirements, and rigorous reliability testing all play a critical role — and GreenPAK is built to meet every one of them. Beyond the spec sheet, this episode dives into why Automotive GreenPAK is gaining rapid adoption across OEMs and Tier 1 suppliers — and even into space technology applications. Michele and Oleh walk through how GreenPAK consolidates entire boards of discrete components into a single reconfigurable IC, reducing BOM cost, board area by up to 90%, and failure rates all at once. Oleh then takes viewers through a live Go Configure Software demo, building a real LED animation circuit in minutes — no firmware required.
In this episode of the Altium OnTrack Podcast, host Zach Peterson sits down with Stephen Newberry, Victor Kronberg, and Ching-Ping Wong from Chipletz — a fabless advanced packaging company pushing the boundaries of die-to-die interconnect technology. The team shares their background, their work on chiplet-based package design, and the technical paper they presented at DesignCon, which introduces the wallstrip transmission line: a novel interconnect structure designed to improve insertion loss, manage crosstalk, and enable higher data rates in chiplet packages without the need for a silicon interposer. The conversation dives deep into the signal integrity challenges of advanced packaging, including how the wallstrip structure compares to traditional microstrip and stripline configurations, the role of the UCIE standard in enabling chiplet interoperability, and the long-term potential for an open chiplet marketplace. Whether you're a PCB designer curious about making the leap into IC packaging or an SI/PI engineer tracking the cutting edge of high-bandwidth interconnect design, this episode offers rare, expert-level insight into one of the most exciting frontiers in electronics engineering.
On this episode of Supply Chain Now, we explore how global events are rippling through supply chains, from escalating geopolitical tensions and military strikes on Iran to continued tariff uncertainty and shifting consumer behavior. These developments are raising important questions about preparedness, resilience, and how leaders can stay ahead in a rapidly changing environment. Join hosts Scott Luton and Jake Barr as they unpack the latest developments impacting global commerce. Welcome to The Buzz, powered by Altium!Recent geopolitical developments, including military strikes on Iran, are highlighting how quickly global events can impact supply chains, from inventory concerns to broader economic uncertainty. In this episode, we examine how leaders must strengthen resilience and remain proactive as geopolitical risks, tariff changes, and regulatory decisions continue to influence global trade.We also explore emerging consumer trends shaping the food industry, particularly the growing demand for healthier products and innovative flavors, and discuss how technologies like AI can help organizations make faster, smarter decisions in an increasingly complex supply chain landscape.Tune in and learn:How geopolitical tensions, including military strikes on Iran, can impact global supply chains and inventory planningWhy supply chain leaders must strengthen resilience in the face of growing geopolitical riskThe latest developments around U.S. tariffs and Supreme Court decisions affecting global tradeWhy strategic agility is essential as legal and regulatory frameworks continue to evolveHow food companies are innovating to meet demand for healthier products and unique flavorsThe significance of National Supply Chain Day and what it represents for the industryHow technologies like AI are helping organizations improve decision-making and operational efficiencyIf you're a supply chain, logistics, procurement, or operations leader trying to make sense of today's rapidly shifting landscape, this episode offers valuable context and actionable insights. From geopolitical disruption to evolving consumer trends, the forces shaping supply chains are growing more complex, and leaders who stay informed and adaptable will be best positioned to succeed.Tune in to better understand the signals shaping tomorrow's supply chains.Additional Links & Resources:Today's edition of The Buzz is powered by Altium. Learn more about Altium: http://altium.com/yt/supplychainnowWith That Said: https://bit.ly/WTS-1-March-2026National Supply Chain Day: https://bit.ly/NSCD-2026University of Kentucky Supply Chain Forum 2026: https://bit.ly/UK-Supply-Chain-Forum-2026Juxta Book a Demo: https://www.juxta.com/book-demoSCOTUS Tariff Ruling Favors Policy-Savvy Teams Building Regionalized Supply Chains: https://bit.ly/The-Signal-on-TariffsHow McCormick is keeping up with food giants' race to reformulate: https://bit.ly/Food-Industry-TrendsEasyPost Guide: https://bit.ly/LLMs-in-Shipping-EPAI is gobbling up the world's memory chips, sending smartphone prices to record highs, report says: https://www.cnn.com/2026/02/27/tech/ai-memory-chips-smartphones-intl-hnkScott's Wednesday Morning Rundown: https://bit.ly/Scott-WedMornRundown-2MAR2026Automatic for the People: https://bit.ly/Automatic-For-The-PeopleSupply Chain Planning Reimagined: https://bit.ly/SC-Planning-ReimaginedConnect with Jake on LinkedIn: https://www.linkedin.com/in/jake-barr-3883501/Supply Chain Now Resource Hub: https://supplychainnow.com/resource-hub/Follow Scott on LinkedIn: https://www.linkedin.com/in/scottwindonluton/Today's edition of The Buzz is powered by Altium. Learn more about Altium: http://altium.com/yt/supplychainnowLearn more about Supply Chain Now: https://supplychainnow.comWatch and listen to more Supply Chain Now episodes here: https://supplychainnow.com/program/supply-chain-nowSubscribe to Supply Chain Now on your favorite platform: https://supplychainnow.com/joinWork with us! Download Supply Chain Now's NEW Media Kit: https://bit.ly/3XH6OVkThis episode is hosted by Scott Luton Jake Barr and produced by Trisha Cordes, Joshua Miranda, and Amanda Luton. For additional information, please visit our dedicated show page at: https://supplychainnow.com/buzz-geopolitics-tariffs-food-trends-shaping-supply-chain-1554
Altium Develop connects your entire electronics product team — from design to supply chain to manufacturing — in one unified platform: https://www.altium.com/develop?utm_source=youtube&utm_medium=video&utm_campaign=ontrack-podcast&utm_content=violet-labs-the-integration-hub-solving-hardware-data-chaos Hardware engineering teams have long struggled with disconnected software tools — CAD systems that don't talk to PLMs, PLMs that don't sync with MES platforms, and engineers spending hours manually copying BOM data between systems. In this episode of the Altium OnTrack Podcast, host Zach Peterson sits down with Lucy Hoag, founder and CEO of Violet Labs, to explore how her company is tackling this pervasive problem. Lucy shares her journey from astronautical engineering and satellite design to building a no-code integration platform that acts as a centralized hub for all the disparate tools hardware teams rely on every day. Violet works like a "Zapier for hardware engineering" — connecting mechanical CAD, electrical CAD, PLM, MES, ERP, project management tools, and more through a single middleware platform. Lucy and Zach dig into why native integrations between major software vendors remain rare, the regulatory constraints that have stalled innovation in aerospace, and how Violet's no-code approach removes barriers for non-software engineers. They also discuss Violet's newly launched MCP server, the role of AI in responsible data orchestration, and what's next on the product roadmap.
The hardware startup landscape has transformed dramatically since 2020, and investors are finally paying attention. In this episode of the Altium OnTrack podcast, host Zach Peterson sits down with Mihir Shaw and Benji Chia, co-founders of Hardware FYI, to explore why hardware companies are becoming attractive investment opportunities again. From PCB fabrication innovations to manufacturing automation startups, discover how a new generation of engineers is disrupting traditional industries and building companies that venture capitalists can no longer ignore. Mihir and Benji share their unique perspectives as both hardware industry insiders and startup investors, discussing the companies making waves in aerospace manufacturing, on-demand fabrication, and automated PCB design. Learn how their popular newsletter grew from zero to 20,000 engaged readers by delivering first-principles technical content that traditional publications overlook.
In this episode of the Altium OnTrack podcast, host Zach Peterson sits down with Karen Burnham, chief engineer and founder of EMC United, to explore why electromagnetic compatibility remains one of the most challenging aspects of product development. Karen shares her journey from physics to NASA Johnson Space Center and eventually into EMC consulting, offering invaluable insights into why so many engineers struggle with compliance testing and what they can do about it. Whether you're a new designer facing your first EMC test or a seasoned engineer looking to refine your approach, this conversation covers critical topics including common misconceptions about ground plane splits, the dangers of blindly following data sheet recommendations, requirements management pitfalls, and cost-effective pre-compliance strategies. Karen also discusses the evolving role of simulation and AI in EMC design review, upcoming changes to CISPR standards, and her practical seminars designed to help engineers avoid costly failures.
In this episode of the Altium OnTrack podcast, host Zach Peterson sits down with Todd Hubing, president of LearnEMC. With over 40 years of experience in electromagnetic compatibility starting at IBM in 1982, Todd brings unparalleled expertise to some of the most misunderstood topics in PCB design. This conversation dives deep into grounding myths, decoupling capacitor placement, stack-up strategies, and common mode currents, challenging long-held assumptions that many designers take for granted.
Quantum computing is no longer confined to research labs—it's entering the commercial space, and electrical engineers are uniquely positioned to contribute. In this episode of the OnTrack Podcast, host Zach Peterson sits down with quantum hardware designer Šimon Marek to explore the fascinating world of superconducting quantum chips. From transmon qubits and Josephson junctions to control electronics and FPGA-based systems, Šimon breaks down the engineering principles that make quantum computers work, revealing how familiar microwave and RF design concepts translate directly into this cutting-edge field. Whether you're a PCB designer curious about quantum technology or an engineer looking for your next challenge, this conversation offers a practical roadmap for understanding quantum hardware. Šimon shares his journey from Arduino projects to quantum chip design, walks through actual chip layouts and simulation workflows, and discusses the fabrication processes that bring these devices to life. Discover why quantum computing might be more accessible to traditional electronics engineers than you think.
Explore AI's role in the future of electronic design and hardware development with Avinash Harsh, co-founder of Wizerr AI. Discover how AI can help engineers make better decisions, reduce design risks, and unlock unprecedented creativity in PCB and electronic component design. In this revealing Altium OnTrack podcast episode, Harsh challenges the notion that AI will replace engineers, instead presenting a vision of AI as a collaborative "teammate" that enhances human capabilities. Drawing from his background in electronics engineering and software development, he explains how AI can streamline complex tasks like component selection, risk assessment, and design optimization, potentially revolutionizing how hardware engineers approach product development.
Join host Zach Peterson for an illuminating journey through the pivotal moments in PCB design and electronics manufacturing in 2025. This year-end review explores critical industry developments, from global trade restructuring to the dramatic expansion of Ultra High-Density Interconnect (UHDI) production capabilities in the United States and beyond. Discover insights from expert guests who dissect the year's most significant trends: the impact of tariffs on global supply chains, the strategic reshoring of manufacturing, and the technological advances pushing the boundaries of PCB design. Learn how industry leaders are navigating challenges in electronics production, from complex substrate technologies to the intricate world of solder paste innovations.
Dive into the revolutionary Altium Requirements Portal, a groundbreaking solution transforming how engineers manage complex project documentation. Hear from Marco Witzmann, Head of Requirements Portal at Altium, as he shares insights on simplifying document management, streamlining requirements tracking, and solving the long-standing challenges of engineering documentation. Learn how this innovative tool helps engineers compile, organize, and verify requirements across complex projects, from aerospace to electronics design. Discover how technology can reduce document chaos and improve collaboration, making engineering workflows more efficient and transparent.
Dive into the world of intelligent electronics manufacturing with Nemanja Jokanovic, VP of Breadboard. Learn how cutting-edge platforms are transforming Bill of Materials (BOM) management, bridging the gap between design engineers and procurement professionals. Discover how automation and smart tools can streamline your electronics design workflow, reduce costly respins, and optimize your supply chain processes. Uncover the innovative solutions that are revolutionizing how teams collaborate, quote, and procure components more efficiently than ever before. Whether you're a design engineer, procurement specialist, or electronics industry professional, this insider look will give you valuable insights into the future of manufacturing technology.
This week Dave and Chris discuss test equipment, the Arduino acquisition, Zephyr, Altium pricing, private equity owning YouTube channels, audio circuits, and more!
In this first installment of our interview series live from the floor of PCB West, 2025, we are joined by Lawrence Romine, who reveals Altium's exciting new approach to product development with Altium Develop. Discover how this innovative solution brings the company back to its core mission of serving individual engineers and small teams. Learn about the strategic thinking behind creating a product that balances accessibility, functionality, and user-friendly design.
Discover how Altium is revolutionizing PCB design software with solutions tailored to teams of all sizes. In this exclusive interview from PCB West 2025, Justin Sears breaks down the key differences between Altium Develop and Altium Agile, helping you choose the perfect design platform for your organization. Learn how these innovative solutions can streamline your PCB design process, enhance collaboration, and unlock new possibilities for electrical and mechanical engineers. Whether you're a small startup or a large enterprise, Altium has a solution that fits your unique needs.
Discover how Renesas GreenPAK revolutionizes mixed-signal design by combining analog and digital blocks into a single programmable IC. In this comprehensive tutorial from the OnTrack Podcast, Dima Mymrikov demonstrates how to design, simulate, and program custom logic circuits in minutes using the intuitive Go Configure software—no coding required. Learn how GreenPAK replaces multiple discrete components with one tiny, low-cost chip. From window comparators and power sequencing to level shifters and I²C expanders, see real-world examples of consolidating complex circuits into a 2x3mm package. This is the perfect solution for engineers looking to reduce board space, lower power consumption, and accelerate prototyping without the million-dollar investment of traditional ASIC development.
Dive deep into the hidden world of counterfeit electronic components with Elijah Miller, VP of Operations at The Lab Worldwide (TLW) in this episode of the OnTrack Podcast, hosted by Tech Consultant Zach Peterson. This comprehensive discussion reveals the sophisticated methods counterfeiters use to infiltrate the electronics supply chain, from remarked chips and harvested components to elaborate re-topping schemes. Learn how third-party testing laboratories authenticate components, the difference between franchise distributors and gray market sources, and the critical testing procedures that protect mission-critical applications. Whether you're a design engineer, procurement professional, or electronics enthusiast, this conversation provides invaluable insights into component authentication, quality assurance, and supply chain risk mitigation strategies. Discover the shocking truth about component counterfeiting rates, the role of testing standards like AS6171 and AS6081, and advanced detection methods including C-SAM imaging and Raman spectroscopy. Elijah shares real-world examples of counterfeit incidents, explains how legitimate parts end up on the gray market, and offers practical advice for protecting your projects from fake components. This episode is essential viewing for anyone involved in electronics design, manufacturing, or procurement who wants to understand the realities of component authentication in today's complex supply chain.
Discover The Occam Group's process, a revolutionary approach to PCB assembly that eliminates solder while improving reliability, reducing costs, and simplifying manufacturing. Ray Rasmussen, Managing Partner at The Occam Group, explains how this innovative methodology embeds components and builds copper-to-copper connections using existing fabrication equipment—no massive capital investment required. Learn how the Occam opportunity could transform electronics manufacturing by offering embedded components, superior signal integrity, and a pathway for US fabricators to compete globally. From DoD testing to potential applications in high-density interconnect and semiconductor packaging, this conversation explores the future of PCB assembly and why industry leaders are taking notice.
Join Zach Peterson as he speaks with Sasan Hashemi, founder and CEO of Tset, about revolutionizing product cost management in electronics manufacturing. Discover how modern companies are moving beyond Excel spreadsheets to sophisticated data-driven platforms that integrate technical, commercial, and market data for comprehensive total cost of ownership analysis. In this insightful conversation, Sasan explains how Tset's platform combines internal data from PLM and ERP systems with external market intelligence from partners like Nexar to provide a complete 360-degree view of product costs. Learn about the challenges of managing carbon footprint calculations, supply chain risk quantification, and the future of AI-powered cost analysis in manufacturing.
University of Minnesota students share their journey designing custom PCBs for the Bright Manufacturing Challenge. Watch as electrical and mechanical engineering students Ethan Chung, Kevin Vo, and Alexander Wan discuss their line-following robot project, from initial schematics to flex-rigid PCB manufacturing. This inspiring episode of the OnTrack Podcast reveals how young engineers learn PCB design through hands-on competition experience. Discover the challenges these students faced when transitioning from theoretical schematics to real-world printed circuit board layouts. Learn about their innovative flex-rigid PCB solution for encoder positioning, power management strategies, and the valuable lessons learned from their first manufacturing attempt. Their story demonstrates that diving into PCB design with determination and the right resources can lead to impressive engineering achievements.
Join host Zach Peterson as he sits down with industry veteran Dan Beaulieu, founder and president of DB Management Group, to explore the dramatic transformation of the PCB manufacturing landscape. With over 30 years of experience working with hundreds of companies, Dan provides unique insights into how the industry has evolved from 1,300 North American PCB shops in 2005 to just 130 today, with 90 of them under $5 million in revenue. In this compelling discussion, Dan shares his perspective on the consolidation wave reshaping the industry, the challenges facing smaller "mom and pop" PCB shops, and the critical role of venture capital in driving growth and technological advancement. He also delves into emerging opportunities in substrate manufacturing and microelectronics, the importance of superior customer service as a competitive differentiator, and strategies for attracting and training the next generation of PCB professionals.
Join host Zach Peterson on this episode of the OnTrack Podcast as he speaks with Caleb Buck, PCB Design Electronics Engineer at Nidec Aerospace, about the critical considerations for high power PCB design. From guitar pedal prototypes etched in his kitchen to aerospace systems handling 500+ amps, Caleb shares his journey and expertise in designing life-critical electronics. Learn about voltage isolation requirements, current distribution challenges, thermal management strategies, and the pitfalls that can lead to melting connectors and component failures. Discover practical approaches to high power design including IPC 2221 vs IPC 2152 standards, material selection for reliability, and how PCB layout dramatically affects current distribution in parallel switching circuits. Whether you're designing power electronics for automotive, aerospace, or industrial applications, this conversation provides valuable insights for pushing the boundaries of what's possible on a PCB.
Join host Zach Peterson on the Altium OnTrack Podcast as he interviews Tyler Richards, founder of uFab, who is revolutionizing PCB manufacturing with chemical-free production technology. Discover how Tyler's innovative PCBee system can print multi-layer circuit boards in just 4 hours without using traditional chemical etchants like ferric chloride or cupric chloride. From his early days as a high school freelancer on Upwork to founding a company that's changing desktop PCB fabrication, Tyler shares his journey and the technology behind uFab's game-changing approach. Learn about their laser-based manufacturing process that supports everything from FR-4 to flex materials, Rogers substrates, and even ceramic boards - all with feature sizes down to 2 mil and via sizes as small as 7-8 mil.
Join Zach Peterson as he sits down with Keven Coates, Senior Electrical Engineer at Novium Designs, for an in-depth preview of his upcoming PCB West presentations. This conversation covers essential topics every PCB designer needs to master, from signal integrity fundamentals to thermal management and design for manufacturing best practices. Discover why silicon company data sheets shouldn't be taken as gospel, learn about common assembly pitfalls that can kill first-run yields, and understand the critical importance of working with your fabrication and assembly partners early in the design process. Keven shares decades of experience from his time at Texas Instruments and offers practical insights that can save you months of rework and costly mistakes.
Meet Tom Rein, the youngest entrepreneur ever featured on the Altium OnTrack podcast and founder of Tom's Aerial Vehicles. At just 18 years old, Tom is revolutionizing American drone manufacturing with AI-powered development processes and proprietary hardware designs. In this compelling interview, discover how this young innovator is building police drones "for Americans, by Americans" while addressing critical national security concerns and manufacturing gaps. Tom shares his remarkable journey from collecting light bulbs as a child to building a six-figure speaker company, and now developing modular drone systems that could reshape the industry. Learn how AI has reduced his development costs from $10 million and 25 engineers to a $30 ChatGPT subscription, and why American manufacturing needs to catch up to China's ecosystem advantages. This episode explores the intersection of entrepreneurship, technology innovation, and national security in the rapidly evolving drone industry.
Join host Zach Peterson as he sits down with David Schild, Executive Director of the Printed Circuit Board Association of America (PCBAA), fresh from their annual Washington D.C. meeting. Discover how the organization is advocating for critical legislation like H.R.3597, the Protecting Circuit Boards and Substrates Act, and why American PCB manufacturing dropped from 30% to just 4% of global production. Learn about the workforce challenges, private investment opportunities, and the strategic importance of domestic microelectronics manufacturing for everything from F-150s to F-35s. This in-depth episode of the OnTrack Podcast unpacks the policy battles happening behind the scenes as PCBAA works to secure tax incentives and federal support for American PCB manufacturers. David shares insights from their recent congressional meetings, explains why major OEMs like RTX (Raytheon) are joining the fight, and discusses the organization's mission to educate lawmakers about the critical role circuit boards play in national security and commercial applications.
Discover how artificial intelligence is transforming Product Lifecycle Management (PLM) systems in this insightful conversation with Michael Corr, CEO and founder of Duro. From eliminating PLM horror stories to streamlining hardware development workflows, learn how modern cloud-based PLM platforms are revolutionizing the way engineering teams manage data from design through manufacturing. Michael shares his journey from electrical engineer to PLM innovator, revealing the critical pain points that plague traditional PLM systems and how AI-powered solutions are solving decades-old data management challenges. Explore how intelligent automation is reducing manual processes, improving supply chain integration, and enabling hardware teams to focus on what they do best - designing innovative products.
Discover how artificial intelligence is revolutionizing PCB supply chain management in this fascinating conversation with Timon Ruban, founder and managing director of Luminovo in this episode of the OnTrack Podcast. From his electrical engineering background at Stanford to building Europe's leading electronic supply chain platform, Timon shares insights on solving complex procurement challenges, automating PCB quoting, and the future of AI in electronics manufacturing. Learn how Luminovo helps contract manufacturers and OEMs streamline their sourcing processes, manage supply chain risks, and get instant PCB quotes through advanced Gerber file analysis. Timon discusses the evolution from manual Excel-based workflows to AI-powered automation, strategic supplier management, and the exciting roadmap ahead including LLM integration for data ingestion and decision support.
Dive deep into the complex world of medical device supply chains with supply chain executive Simon Hinds. This comprehensive episode of the OnTrack Podcast explores the unique challenges of bringing life sciences products from development to market, including regulatory compliance, global sourcing strategies, and risk management in an increasingly complex geopolitical landscape. From tier-one to tier-three supplier relationships to the critical importance of traceability in medical manufacturing, Simon shares real-world insights on how companies navigate everything from tariff risks to pandemic-induced disruptions. Learn about the stark differences between pharmaceutical supply chains and other industries like automotive and consumer electronics, and discover why medical device companies face uniquely high barriers to entry when implementing global assembly strategies.
Join us for an in-depth conversation with Lukas Henkel, co-founder of Open Visions Technology, as he shares exciting updates on his cutting-edge open source hardware projects. From modular Linux-based smartwatches to Framework laptop modifications, discover how advanced PCB design techniques are pushing the boundaries of what's possible in open source electronics. In this episode, Lukas reveals the engineering challenges behind creating a fully modular smartwatch that runs Linux, complete with custom SIP (System in Package) design using HDI PCB technology. Learn about the innovative approaches to packaging multiple modules in an ultra-compact form factor, including the use of specialized low-DK substrates from Thintronics for achieving optimal signal integrity.
Join us for an in-depth conversation with Ari Mahpour, Embedded Systems Engineer at Rivian, as he reveals how AI is revolutionizing embedded development and testing workflows on this episode of the OnTrack Podcast. From voice-controlled Arduino programming to automated hardware-in-the-loop testing, discover cutting-edge techniques that are transforming the industry. Learn about embedded DevOps, Cloud-driven testing infrastructure, and how AI agents can write, compile, and test code autonomously. Explore the intersection of hardware and software development, from NASA's space missions to modern automotive systems. Ari shares practical insights on bridging the gap between electronics design and software development, implementing CI/CD pipelines for embedded systems, and leveraging AI for everything from data sheet analysis to automated test generation. Resources from this episode: - Check out the Octopart YouTube Channel: https://www.youtube.com/@Octopart - Browse all of Ari's Tutorials on Octopart: https://youtube.com/playlist?list=PLtZurp7-0DcVXIR-fvnjVU0UyxgVSgSYu&si=kXqnNeSoAkGEh6oz - Connect with Ari here: https://www.linkedin.com/in/arimahpour/
In this insightful episode of the Altium OnTrack Podcast, host Zach Peterson sits down with Kirsch Mackey, founder of HaSofu, to explore the evolving landscape of PCB design education. Kirsch reveals how his educational platform bridges the critical gap between academic theory and industry requirements, sharing his unique journey from physics enthusiast to electronics education innovator. Discover how HaSofu is revolutionizing hardware design education and learn about the potential and limitations of AI in PCB design workflows.
Explore PCB East 2025 with Zach Peterson and Ethan Pierce as they break down this year's conference highlights, technical sessions, and emerging AI trends in PCB design. Discover why this industry event provides unparalleled networking opportunities with vendors, fabricators, and industry leaders that can transform your career in electronics design. PCB East offers something for everyone in the electronics industry - from design engineers to operations personnel. Learn about the latest AI tools on display, how fabricators are handling tariff challenges, and why attending specialized conferences can provide valuable face time with executives that larger shows simply can't match.
In this enlightening episode of the Altium OnTrack Podcast, Tech Consultant Zach Peterson sits down with Jordan Danko, founder of FC Design Services, to explore the challenges and strategies of growing an electronics design consultancy. Jordan shares his journey from electrical engineer to business owner, revealing how he transitioned from corporate employment to entrepreneurship and the lessons learned while scaling his team. Discover valuable insights on managing client relationships, balancing design work with business development, and adapting to supply chain disruptions.
Dive into the cutting-edge world of high-current power distribution networks with Ben Dannan, founder of Signal Edge Solutions and DesignCon's Engineer of the Year. Ben shares invaluable insights on designing, modeling, and validating 2,000 amp power supplies for data center applications, exploring the challenges of current density requirements exceeding 100 amps per square centimeter, and the industry debate between vertical versus horizontal power delivery approaches. Learn how package design, embedded capacitance solutions, and accurate modeling are revolutionizing power integrity for today's demanding AI processors and data center ASICs. Ben also reveals his upcoming measurement-based model library that promises to transform large-signal simulation capabilities for PDN design.
In this insightful OnTrack Podcast episode, Zach Peterson sits down with Kristen Aguiar, Training Developer at Altium, to tackle one of the most persistent challenges in PCB design: component libraries. Discover practical approaches to library management, learn about common pitfalls in footprint creation, and gain valuable insights on standardization from Kristen's extensive industry experience. From the complexities of managing library data to implementing effective processes and handling the "people problem," this conversation offers invaluable guidance for designers and engineers struggling with CAD libraries. Kristen also shares her thoughts on third-party CAD sources and her upcoming presentations at PCB East.
Discover how to design innovative 3D structural electronics using Altium Designer with product manager Jack Henriques. Learn about printed electronics, 3D-MIDs, functional surfaces, and how to create circuits on three-dimensional substrates beyond traditional flat PCBs. Explore the toolset that lets you place components on curved surfaces, route traces along contours while maintaining consistent width, and develop complex multi-layer printed electronics. This episode of the OnTrack podcast demonstrates how Altium Designer enables revolutionary form factors for next-generation electronic devices.
In this episode of Supply Chain Now, hosts Scott Luton and Marty Parker welcome Justin Sears, Head of Product Marketing for SaaS at Altium, to explore how manufacturers can stay resilient amid rising tariffs, supply chain disruptions, and evolving global risks. Justin shares how his career journey—from early SaaS solutions to leading cloud-based collaboration tools for electronics design—has shaped his approach to visibility, agility, and innovation.Together, they unpack the complex impact of new tariffs on electronic components, why just-in-time is being replaced by just-in-case, and how companies are shifting procurement strategies to adapt. Justin also talks about the role of cloud platforms like Altium 365 in improving real-time collaboration across design, procurement, and manufacturing—bridging gaps, reducing errors, and increasing speed to market.Jump into the conversation:(00:00) Intro(01:14) Electronics industry and trade landscape(02:21) Altium's history(07:24) Impact of US tariffs on electronics(14:46) Challenges in product development(18:13) Cloud-based collaboration and workflow automation(24:44) Shifting from single to multi-source models(25:09) The challenges of coordination(25:33) Eliminating email chaos(26:12) The importance of supply chain visibility(26:44) Analog vs. digital supply chain management(27:41) Benefits of cloud platforms(29:37) Real-world examples of digitalization(32:34) Geopolitical and cyber threats(38:46) Collaboration in supply chain management(43:27) The crystal ball of global sourcingAdditional Links & Resources:Connect with Justin Sears: https://www.linkedin.com/in/justinsears/Read more on the Altium 365 Supply Chain Management webpage: https://www.altium365.com/Check out the Altium BOM Portal: https://www.altium365.com/capabilities/supply-chain/bom-portalCheck out Altium Stories on YouTube: https://www.youtube.com/c/AltiumStoriesLearn more about Supply Chain Now: https://supplychainnow.comWatch and listen to more Supply Chain Now episodes here: https://supplychainnow.com/program/supply-chain-nowSubscribe to Supply Chain Now on your favorite platform: https://supplychainnow.com/joinWork with us! Download Supply Chain Now's NEW Media Kit: https://bit.ly/3XH6OVkWEBINAR- Lessons Learned from the Trenches: How AI Will Impact the Future of Work: https://bit.ly/3DUnROxWEBINAR- Adapting to Volatility: Navigating Trade Wars, Supply Chain Disruptions & AI: https://bit.ly/4kqSv2DWEBINAR- Plug the Leaks: Where You're Losing Money in Shipping (and How to Fix It): https://bit.ly/42iFW0ZWEBINAR- Altium 365: Integrated Supply Chain Management Across the Product: