Podcasts about Machining

Almost every shop owner I talk to wants to grow. Far fewer build something that can survive a real downturn. That's the thread running through my whole conversation with Chris Welch of Swissomation, and it's why I wanted him on after we met at Machining on the Summit. Chris runs a high-mix Swiss machining operation, two locations and around 120 spindles, and just about everything he does comes back to one idea: build a business durable enough to ride out whatever the market does next. We get into the moves that kept him standing when other shops folded. The 2001 telecom crash nearly took him out, and he came out of it refusing to let any single customer pass 20% of sales. He advertises hardest when he's slammed, which is why he was up 35% in 2009 while friends were calling him looking for work. He buys used machines with cash, adds his own live tooling and indexing, and stays out of debt so he never has to lay anyone off. In 29 years, he hasn't. Chris is a systems guy too. We talk through his sales-based bonus program and why he steers clear of profit-sharing, the twice-daily blueprint checks that make quality everyone's job, the quarantine-and-lot-ticket process running on an ERP he wrote himself, and how a fleet that size lets him slip short-run tech jobs in between the longer ones. He doesn't dodge the hard parts either: the Google AdWords money pit, the rough jump from owner to CEO, the training program he admits he's behind on. If one line sums up the episode, it's how Chris describes the shops that don't make it: everybody wants to milk the cow, nobody wants to feed it. Watch your debt, save your money, invest in your people, find your niche. Coming from someone who's lived all four, it's worth the hour. What's Covered in this Episode (0:00) Meet Chris Welch and Swissomation, two shops with around 120 spindles (3:08) From a 1997 start to launching Swissomation Virginia with his parents (7:49) The product side: firearms, dive gear, Peak Fishing, and AIQ Manufacturing (10:07) SMW Autoblock and the seven habits of workholding (RASRAM) (10:54) Diversifying away from telecom and surviving the 2001 crash with no layoffs (12:09) The 20% rule after losing a customer worth half his sales (13:36) Why he advertises hardest when busy, and was up 35% in 2009 (19:53) Staying debt-free: used machines bought with cash and live tooling added in-house (23:31) Riches in the niches and why handling tiny parts is the real challenge (26:04) The most effective types of trade shows for Swissomation (27:20) The Google AdWords trap and why carpet-bomb RFQ buyers stay disloyal (30:24) The $16,000 UPS theft and choosing the long game (32:38) Increase your spindle uptime with the Hennig WorkFlow Automation System (33:31) On the floor: short-run systems, twice-daily blueprint checks, in-house ERP (39:54) Cutting setup time with tooling strategy and job grouping (43:37) Get a free report of sales opportunities in your area from FacturMFG.com/chips (44:44) The bonus program: sales-based, not profit-sharing, with rejections counted twice (50:02) Boosting throughput through hiring, training, and tools he built himself (52:19) The best decision: staying debt-free and feeding the cow (54:48) The owner-to-CEO transition and knowing when to add leadership (59:04) Best advice for newer shops: watch debt, save, invest in people, find a niche (1:02:30) Where to connect with Chris and Swissomation Resources Mentioned SMW Autoblock and the seven habits of workholding (RASRAM) Increase your spindle uptime with the Hennig WorkFlow Automation System Get a free report of sales opportunities in your area from FacturMFG.com/chips Connect with Chris Welch Connect with Chris on LinkedIn Swissomation Instagram

The following article of the Automotive industry is: 'Hybrid Manufacturing in Mexico: Where Additive Meets Machining' by Nicholas Falgiatano, Managing Director, Sandvik Coromant Mexico. 

What if the future of your machine shop isn't just faster spindles or more automation—but an entirely different way of making parts? In this episode of MakingChips: Generation CNC, we sit down with David Bamforth of Renscott Manufacturing, a young entrepreneur who's not just building a shop—he's redefining what one can be. By combining CNC machining with metal additive manufacturing, David has positioned his company at the intersection of two worlds, creating a powerful competitive edge in aerospace, defense, and spaceflight. But this didn't start with a master plan. Like many entrepreneurs, David began with curiosity, a willingness to take risks, and a mindset of figuring things out as he went. Over time, that evolved into something much more intentional: a clear strategy to move beyond being "just another job shop" and instead own the full lifecycle of complex parts—from printed blank to finished, mission-critical component. What makes this approach so compelling is the problem it solves. Many companies can print parts. Many shops can machine them. But very few can do both well. Even fewer understand how to bridge the gap between the two. That's where Renscott has carved out its niche, simplifying supply chains, improving reliability, and creating real value for customers operating at the cutting edge. If you've been thinking about how to differentiate your shop—or where the industry is heading next—this episode offers a clear look at why additive manufacturing isn't just a trend. For shops willing to embrace it, it's a strategic advantage. Segments (0:00) Light banter, missing co-host, and intro to the Gen CNC series (1:32) Meet David Bamforth: From automotive work to aerospace, spaceflight, and defense (4:46) Early curiosity: how tinkering and "How It's Made" shaped his path (6:04) Engineering school, co-ops, and exposure to large-scale manufacturing (8:32) Buying the first Haas machine and launching the business with no roadmap (9:49) Why we love Paperless Parts for your quoting workflow  (11:01) The "build it and they will come" philosophy—and learning the hard way (13:55) Self-funding the business, family support, and building a leadership team (16:49) The cool part of the Co-op that David participated in (18:59) What formal manufacturing education did (and didn't) teach (21:36) How additive manufacturing became a strategic differentiator (27:13) Why we love SMW Autoblok for workholding (27:56) The long-term vision: becoming additive-first with machining support (30:22) Real-world applications like internal cooling channels and complex geometries (32:34) Building the additive business like a startup within the company (34:25) Comparing labor, cost, and efficiency: additive vs. subtractive (38:15) Automation strategy across five-axis machining and robotics (40:02) Running an advanced shop as a young entrepreneur (41:23) Hiring ahead of growth and building a 5-year plan (42:41) Why you need to check out the Hennig WorkFlow (43:35) Overcoming (or avoiding) the "young founder" credibility challenge (46:01) Branding, culture, and connecting with modern manufacturing customers (49:03) Advice for young entrepreneurs: experience, cash, and patience (51:44) The importance of networking and building industry relationships Resources mentioned on this episode Rennscot MFG Connect with David Bamforth on LinkedIn Why we love Paperless Parts for your quoting workflow  Why we love SMW Autoblok for workholding Why you need to check out the Hennig WorkFlow NYC CNC John Grimsmo Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

Søren Kellenberger, CEO of CNC Onsite, joins to discuss uptower yaw gear repairs, flat tower flanges, and replacing 1,000 blade root bushings across 26 turbines. Sign up now for Uptime Tech News, our weekly newsletter on all things wind technology. This episode is sponsored by Weather Guard Lightning Tech. Learn more about Weather Guard’s StrikeTape Wind Turbine LPS retrofit. Follow the show on YouTube, Linkedin and visit Weather Guard on the web. And subscribe to Rosemary’s “Engineering with Rosie” YouTube channel here. Have a question we can answer on the show? Email us! Allen Hall 2025: Soren, welcome back to the podcast.  Søren Kellenberger: Thank you, Allen, and, uh, nice doing it, uh, face-to-face- Yes, it’s great … and not as a team, uh, call. Right. That’s  Allen Hall 2025: true. Yeah. You’ve been doing a good bit of traveling, and you’re the new head of CNC Onsite.  Søren Kellenberger: I am, yes.  Allen Hall 2025: So congratulations on that.  Søren Kellenberger: Thank you very much.  Allen Hall 2025: And all the exciting new things that CNC Onsite [00:01:00] is doing, plus all the things you have developed and are now out in the field implementing, the, the list goes on and on and on. I’m alwa- every time I talk to you, “Oh, we got a new-” Yeah … “machine to do something uptower.” So it’s all uptower, which is the, the beauty of CNC Onsite. You’re thinking about the operator and the cost to pull the blades off and do lifting the cell off and all those things. If we can do it uptower, we can save 30, 40, 50% of the cost of a repair. Søren Kellenberger: Yeah.  Allen Hall 2025: That’s where CNC Onsite is just really killing it. You guys are doing great. Thank  Søren Kellenberger: you. Of course, we like what we do, but, uh, thank you.  Allen Hall 2025: Yeah. Yeah. Yeah, yeah. No, it’s good, it’s good. And, and so w- let’s talk about the things that I know about, and we’ll start there, and then we’ll go to all the new things you’re doing. So the one that I see a lot of operators asking about is yaw tooth. Yeah.  Søren Kellenberger: Uh,  Allen Hall 2025: deformations, broken teeth on the yaw gear. That’s a big problem. And when I talk to [00:02:00] technicians, and I have them texting me about this, like, “Oh, well, I just weld on the gear back on, weld the tooth back on.” That’s a short-term solution. That’s not gonna be long-term. The long-term solution is the CNC Onsite. Can you explain what you do to permanently fix these yaw gear problems?  Søren Kellenberger: Yeah. So what we do is actually we start by getting information about the, uh, original yaw ring, so the dimension of the teeth, and we get some load data. And, uh, then we start designing a replacement segment. Uh, so what we ac- the process is actually that we bring a CNC controlled machine uptower, mount it on the yaw ring, and then we mill away that worn area, uh, creating a small pocket. And then those, uh, segments that we have designed, they are prefabricated. We bring them up and mount them in, in that, uh, pocket and bring the- The yaw ring back to where it’s, you can say, original design, uh, [00:03:00] that way. Yeah  Allen Hall 2025: It’s better than the original design, ’cause you’re actually putting in better teeth than the, the manufacturer did originally.  Søren Kellenberger: True. Yeah, yeah.  Allen Hall 2025: So that happens, so you’re, you’re machining out those old teeth, broken teeth, putting the new set of teeth in th- and that all bolts in, and that’s it. That’s it. But the, the difficulty is getting the machinery uptower to do that. That’s where a lot of your, your technology comes from, is getting this very accurate, uh, well-defined machine uptower and doing very controlled grinding and milling. Yes. So can you explain what that system looks like? If I’m gonna grind off those yaw, broken yaw teeth, how big is that kit? Søren Kellenberger: It… Obviously, it depends a little bit on the turbine size. Sure, okay. Yeah. So, uh, it, so the, the newer five, six, uh, 10 megawatt turbines have larger teeth, so yeah, there you need a, a larger machine.  Allen Hall 2025: Okay.  Søren Kellenberger: But let’s say for, uh, Vestas three megawatt, the, the [00:04:00] complete machine weighs about 250 kilos. That’s it? So yeah. So it, it comes up in smaller components. We just use, uh, the, the internal crane in, in the nacelle, and, uh, then we can lift the components to the yaw ring, assemble the machine, and then we are basically good to go. So it take, takes less than a day to get everything up and, uh, get set and be ready to, to machine. Allen Hall 2025: So if you wanna fix a yaw gear problem, how long does it take from start to finish to get that done?  Søren Kellenberger: It typically, it takes one day to get everything up and get ready, and then per six teeth, which is a typical segment, it takes about a day to machine that. Okay. So, uh, let’s say you have, uh, somewhere between 10 and 15 teeth, it’s, uh, two to three segments. So we do that in a week. Um-  Allen Hall 2025: Wow … and- ‘Cause the alternative is call a crane, have them lifting the cell off.  Søren Kellenberger: Yeah.  Allen Hall 2025: Take the yaw gear off, put a yaw gear on, if you can find a yaw gear. Yes. Put the nacelle back on. [00:05:00] Well, and I guess obviously the rotors are coming down too, so- Yeah. You’re talking about- Yes hundreds of thousands of dollars in downtime. Yeah. It’s a big ordeal. The CNC Onsite method is so much easier.  Søren Kellenberger: We will just put our equipment in the back of our truck- … and then, uh, we’ll, we are ready to mobilize in a few days. So yeah, we can significantly, uh, bring down the downtime and, and as you said, the crane cost is of course extremely high. And then you can add all the project management. You know, con- do I actually have my access roads, uh, still available? Right. Is the crane pad intact? And all of that stuff you need to organize. You can just forget about that and, uh- And  Allen Hall 2025: get it done …  Søren Kellenberger: get it done. Yeah.  Allen Hall 2025: Yeah. There’s, there’s a lot of owners, we, everybody knows who the machines are that have the, the, the yaw tooth problem. Søren Kellenberger: Yeah.  Allen Hall 2025: So if you’re one of those owner operators, you better get ahold of CNC Onsite. Now, flanges on tower sections. It’s become a, a really critical issue. You hear a lot of, of [00:06:00] operators, OEMs talking about, “I’m putting together these tower sections and those flanges don’t really meet up quite right.”  Søren Kellenberger: Yep. Allen Hall 2025: “I’m creating uneven torque patterns, bolt pat- my bolt tightening is not quite right.”  Søren Kellenberger: Yeah.  Allen Hall 2025: And it never really seats right, so you have this mechanical, built-in mechanical problem. CNC Onsite is now fixing that so those flanges are actually really flat. Really flat, yes. ‘Cause that’s what you need.  Søren Kellenberger: Yeah. Allen Hall 2025: Yeah. They’re highly loaded.  Søren Kellenberger: If, if you want, uh… If you want your joints to be, uh, basically maintenance free, uh, we can, uh, achieve that with machining the flanges. And then, of course, you need to be in control with your bolt tightening process. Sure. But if you do those two things, you can have maintenance free bolted connections, and there’s so much money to be saved in the operations. Um, and of course, when you have these bolts that end up fatiguing, some of them don’t get caught in time and you end up ha- having a catastrophic failure on the turbine. Uh- We’ve [00:07:00] seen that … because you have that zipper effect. Once a bolt starts breaking, the neighboring ones take that extra load and it accelerates really quickly. Uh, yeah. Sure does.  Allen Hall 2025: Yeah. It’s a very serious situation, but it starts with this very simple solution which is just make the flange flat.  Søren Kellenberger: Yeah. But I think it’s some… a part of the issue is that those buying the towers aren’t necessarily responsible for the operational cost of maintaining that bolted connection. So they might save a little bit of money when they buy the tower sections with rougher tolerances, but you will spend the money 10 times in the operations. Uh, and, and that’s, I think that’s where some of the operations, uh, re- the, the, those responsible for operational costs should, uh, get a little bit more CapEx spend, uh- Oh, sure. Yeah. And, and then, uh, actually save a lot of money and, and reduce risk. Uh, it’s a huge, huge risk  Allen Hall 2025: It’s, it’s one of those lessons learned. You [00:08:00] don’t know that they should be flat. You shouldn’t know… You don’t know your flanges should be flat until you experience the problems, and then you want all your flanges flat from here on out. Søren Kellenberger: Yeah.  Allen Hall 2025: But there’s only one way to do that really, and that’s to call CNC Onsite to come in and to make them flat.  Søren Kellenberger: Yeah.  Allen Hall 2025: Because it’s a difficult thing to do. You really need to have the machining prowess and the tight tolerances that CNC Onsite’s gonna deliver in a tool that can actually be adapted to that tower ring and make those surfaces flat. It’s complicated. Exactly.  Søren Kellenberger: It is. Uh, but that is what we do every day, so, uh- Yes, I’ve noticed … yeah, so  Allen Hall 2025: so- You take on those challenges  Søren Kellenberger: So we are optimizing our machines to be not only fit for one-offs, but actually to go into a manufacturing, uh, process. So we have op- optimized our machines a lot with, uh, automatic alignment and, uh, stuff like that to, to really make that process, uh, easier. Because it has been considered that when you had to machine a flange, you weren’t in [00:09:00] control with your production, uh, processes. But I think that is, um, a bit of a misinterpretation. It’s, it’s a little bit like saying when I have a casted component, I cannot get a bearing fit, uh, in my cast process. That’s not because your cast process is wrong, there’s just some limitations to what you can do. Sure. And it’s basically the same here. Yes. And, and if you apply that con- uh, planned machining, you can gain some real benefits, uh, later on and the cost will, of course, drop dra- dramatically if you plan it, rather than call for one, uh, every time you have one that is out of tolerances and, and you can even narrow those tolerances down and get the benefits from maintenance-free bowler connections. Allen Hall 2025: Right.  Søren Kellenberger: Uh-  Allen Hall 2025: Right, ’cause you’re gonna pay for it for the next 20, 30 years. Yeah. Yeah. That’s absolutely right. Now, you’re getting involved in some of the safety aspects of operating a turbine. Uh, some of the pins and the lockouts on the low-speed gearboxes get a little worn over time, so the hole [00:10:00] you put the pin in gets worn. There’s a lot of loads on that and- Yeah … it starts to oblong out and eventually, if you’re trying to work on that gearbox, you’re trying to keep that and your technicians safe, which is what you’re doing- Yeah … that lockout pin doesn’t quite fit in the hole and it creates a little bit of a safety risk. Yeah. So now CNC on-site’s coming in and saying, “Hey, wait a minute. We can realign that, clean that hole up, make that safe again.”  Søren Kellenberger: Yes.  Allen Hall 2025: Explain what that looks like and what that process is to do that.  Søren Kellenberger: Yeah. So again, it’s the same thought like with the, with the O-ring, uh, that instead of bringing a component down and trying to fix it, we have designed some machinery we can bring uptower and then make that repair. So basically what we do is that, that we mill that hole a little bit larger and then we bring a bushing, uh, that we, uh, freeze into that hole- Okay … and to recreate that tight fit again with a, with a locking pin. Uh, so it’s, it’s not that [00:11:00] complicated, but you still need to know, of course, what you are doing. So finding the center of the original hole is one of the critical things because you want the center of the new ring to be in that same position- Sure … to make sure it fits with the pin  Allen Hall 2025: right. So- Right. You can’t just take a drill up there and try to clean out that hole. No, no. That is not the way to do that That,  Søren Kellenberger: that  Allen Hall 2025: won’t work. No, no . I’m sure it’s been tried, but- Yeah … no, you wanna have accurate mach- actual, uh, tight tolerance machinery up there to, to align that hole, drill it properly, put that insert back into that spot- Yeah … which is gonna be a hardened insert so it’ll last longer, right?  Søren Kellenberger: Yeah, yeah.  Allen Hall 2025: So once you do that, y- it’s a permanent fix to a otherwise nagging problem. That’s wonderful.  Søren Kellenberger: Yeah.  Allen Hall 2025: So, th- again, that kit just goes right uptower, right up the, the lift, right up the cl- crane- Exactly … and bang, you’re done. Yeah. Okay.  Søren Kellenberger: So all our machines are designed to be able to be lifted with the internal crane-  Allen Hall 2025: Yeah …  Søren Kellenberger: of that specific nacelle.  Allen Hall 2025: Okay.  Søren Kellenberger: So obviously as the cells go bigger, they have more load cap- uh- Me too load capacity. Yeah. So for the smaller [00:12:00] turbines, the machines come in, in a bit smaller parts- Okay … so that we are sure we stay within that 250 or 500 kilogram or even whatever the limit is of, of that- Yeah, yeah, yeah … crane. And then we can, uh, reassemble everything uptower and still do tolerances within a few hundredths of a millimeter. And, and I think that is, that is really the core of, of what we do that, that we can achieve those workshop tolerances on site, um-  Allen Hall 2025: It’s crazy when I tell people that. I say, “Well, you know, CNC on-site, they can’t… I mean, those, those tolerances can’t be that tight.” And I say, “No, no, no, no. They’re talking about, you know, fractions of a millimeter,” which in, in American terms means fractions of a mil. Yeah. That’s 1/1000th of an inch. That’s the tolerance you’re doing.  Søren Kellenberger: Yeah.  Allen Hall 2025: Uh, and that means quality at the end of the day. If you can machine things that tight, that means what you’re getting is gonna be right for that job. Yeah. It’s gonna fix that, fix that problem permanently, which is the goal. Yes. Don’t recreate the problem. Just fix it once and be done. Now, blade root [00:13:00] inserts, huge issue. CNC on-site has been developing tooling to drill out those existing inserts and, and put in new inserts, and you’re having success with that.  Søren Kellenberger: Yeah.  Allen Hall 2025: That’s a… it seems like a complicated process, but you have owned that quite well. Talk about what that machinery looks like today, how you’re doing that process, and what have you learned from doing some, uh, field work. Søren Kellenberger: It’s, uh… we actually, we’ve, we’ve developed two different machines now. Okay. So we, we have, we have one that is, uh, fully CNC controlled, uh, when you need to do a lot of bushings. Yeah. Um, that one takes a bit more, uh, time to set up, but, but, uh, each drilling process is, is really fast. Uh, and then we have developed a semi-automatic machine as well, uh, which is a little bit easier to mount, mounts directly on the blade. And it’s, uh, really perfect when you only have smaller areas of the, the blade root where you don’t need to replace all bushings- But maybe typically it’s, it’s in the high load [00:14:00] area, which is 15 to 20 bushings maybe. Right. Something like that, right? Yes.  Allen Hall 2025: Yeah.  Søren Kellenberger: So, so there we can just mount it directly on the blade and, and then drill from, uh, from there. Um, and it works really well. We completed, uh, the first large scale, uh, commercial, uh, project, uh, together with our good friends from, uh, We4C. Uh- Right.  Allen Hall 2025: Yes.  Søren Kellenberger: And, uh, and now we are producing, uh, two more drilling machines- Oh … uh, for, for new upcoming, uh, projects also together with, uh, the guys from, from We4C. Allen Hall 2025: Wow.  Søren Kellenberger: So now it’s, it’s starting to, uh, to pick up. Um, it’s been a relatively long process, and I guess no one really wants to be the first mover on, uh, on new technology, right? Right. So we’ve had a lot of questions. Oh, that… And that looks interesting, but how many, uh, turbines, uh, or how many blades have you repaired? And it’s been up until now, well, it’s only tested in the lab. Uh, but now we have the first, uh, large scale commercial, uh, project with, uh, 26, uh, turbines, [00:15:00] uh, repaired and, uh, and 1,000 bushings, uh, that were replaced, uh, across those, uh, 26 turbines. So-  Allen Hall 2025: Wow …  Søren Kellenberger: so I guess that is now large scale. Uh-  Allen Hall 2025: That’s large scale. Yeah. Yeah. I would consider 1,000 a large scale test. Yeah. Yeah. Yes. And that brings all those turbines back to life.  Søren Kellenberger: Absolutely. They are up running, uh, full power again, so, uh, that is, uh-  Allen Hall 2025: That’s huge …  Søren Kellenberger: really nice.  Allen Hall 2025: For the operator, I’m sure they love that.  Søren Kellenberger: Yeah. And, and of course, uh, there’s, there’s been a lot of discussions about blades and, uh, bla- the, the waste, uh, issue you have on, on worn- Oh out blades. Sure. So by being able to fix them instead of replacing them, not only is the, the cost for fixing a blade a lot lower than buying new ones, uh, but, but also from a, an environmental perspective. The not having to scrap them and create that waste is, uh, is also a nice, uh,  Allen Hall 2025: thing. Yeah, it’s one of the things that pops up more recently about replacing blades, and I think the [00:16:00] industry and the operators are pushing back on that. Uh, because a lot of times the OEM wants to replace a blade, it’s just easier for them to do.  Søren Kellenberger: Yeah.  Allen Hall 2025: But the reality is, is that yeah, you’re creating this additional problem. What are you gonna do with the disposal of this blade? Do we really need to do that? Is it so far gone that I can’t recover it? I think a lot of times, especially with fiberglass blades- Yeah you can bring them back to life.  Søren Kellenberger: Yeah.  Allen Hall 2025: Just with a little bit of engineering, uh, prowess and some good machinery- Yeah. You can, you can make magic happen, and that’s what CNC OnSite is doing. So that, that’s really amazing that, uh, you’re starting to get more adoption of that on, on the blade root inserts. I know across the United States there’s all kinds of issues, and you’re proving it out. I think the adoption rate in America and all over is gonna really step up. Now, uh, you always have some cool new project, sort of top secret. What are you working on that the world needs to know about?  Søren Kellenberger: Yeah. W- I mean, we are constantly, uh, [00:17:00]expanding our, our line of services. Uh, so- Sure … so we are just out there trying to listen to what kind of issues do we see in, in the industry-  Allen Hall 2025: Yeah Søren Kellenberger: and how can that be fixed, uh, uptower. So, so some of the, the latest, uh, innovations we’ve been doing is a, a new machine on, um… to, to do shaft milling. Uh, so that c- that can be on generator shafts, uh, for instance. There are some machines out there, but we’ve decided to go, uh, against CNC control- Okay because it gives us a lot of, uh, opportunities both on, on speed, uh, of the process. It’s a more safe, uh, way to, uh, to do it.  Allen Hall 2025: Sure.  Søren Kellenberger: And we can actually also do different, uh, shapes on the shaft, so, so we can do more advanced, uh, repairs. Okay. We, we don’t need to stick to a certain diameter all the way. Now we can, we can mo- make grooves, and we can do, uh- Really? all sort of sorts of stuff, uh- Oh … along that process because it’s CNC controlled.  Allen Hall 2025: Oh, sure. Okay. Um, and- Boy, okay. That makes a lot of sense. So you can actually take a, a, a basic, [00:18:00] basic, basic design of a shaft and make modifications to it- Yeah … to extend the lifetime and make it work better.  Søren Kellenberger: Yes. So typically we would mill down, uh, the shaft and- Sure install a sleeve- Sure … to recreate a, a bearing fit, for instance.  Allen Hall 2025: Right. Yeah.  Søren Kellenberger: But we have possibilities to, uh, to create, um, grooves or anything that would do a stress relief or whatever you need, lubrication, or if you, if you want to do something, uh, afterwards, we, we can do that with, uh, with our machines. Uh- Yeah. So yeah, we, we have some new machines for, for hollow shaft, uh, machining, so we can do stuff, uh, inside the main shaft, for instance. We can do stuff on the, the outside, as I mentioned on, on the generator shaft, but that could be on the gearbox as well. So- Sure … sometimes we see issues on the main shaft to, to gearbox, uh, connection. Allen Hall 2025: Yeah.  Søren Kellenberger: We are able to, to fix, uh, those, uh, things uptower. Wow. And, uh, so yeah, lot of new, uh, stuff being, uh, developed.  Allen Hall 2025: That’s, that’s awesome.  Søren Kellenberger: [00:19:00] Yeah.  Allen Hall 2025: And I, I know you guys are busy, but- If somebody wants to get ahold of CNC Onsite and get work done this year, they better be making phone calls to you- … quickly. So I, I know your order book is filling up and you’re, you’re having to devote crews and machinery and time. Yeah. How do people get ahold of you and get on that contact list and can start working the process?  Søren Kellenberger: I would say go into, uh, cnconsite.dk and, uh, there we have all our, our contacts. Uh, so just reach out. There’s a, yeah, formula you can, uh, fill in, uh, or you can find our direct contacts in our webpage, and, uh, then we can start looking at it. So we are quite busy, but we are always- Yeah … open for, uh, discussions and, uh, yeah. That,  Allen Hall 2025: that’s a problem with being successful, is you’re just always busy running around trying to take care of problems, and that’s the thing, is that everybody I talk to that’s used CNC Onsite loves it-  Søren Kellenberger: Yeah …  Allen Hall 2025: and loves the process and loves the work you do. So there’s gonna be a lot more phone calls and a lot more orders coming your way, and that’s- Yeah … that’s awesome. [00:20:00] Soren- Yeah … it’s so good to see you again and it’s so good to see you in person. Yeah. And congratulations on the promotion and everything that’s happening at CNC Onsite.  Søren Kellenberger: Thank you, Allen. It’s a pleasure.

The machinist occupies a special place in industry. Using a set of mechanized tools, and drawing on years of experience and vibes, they take something from raw metal to finished form. Machining was part science, part magic. A respected craft that brought pride and a good living to its many practitioners. Then in the 1950s, a revolutionary new technology sought to replace the machinist's capabilities with a string of numbers. One Japanese company arose to take the fullest advantage of this trend. In today's video, the rise of Numerical Control, CNC, and Fanuc.

The machinist occupies a special place in industry. Using a set of mechanized tools, and drawing on years of experience and vibes, they take something from raw metal to finished form. Machining was part science, part magic. A respected craft that brought pride and a good living to its many practitioners. Then in the 1950s, a revolutionary new technology sought to replace the machinist's capabilities with a string of numbers. One Japanese company arose to take the fullest advantage of this trend. In today's video, the rise of Numerical Control, CNC, and Fanuc.

Chris Holman welcomes Zack Bishop, President, 4 Flutes Machining, Vicksburg, Michigan. Welcome, Zach, tell us about 4 Flutes Machining? Your company has been recognized in the past for awards from Michigan Celebrates Small Business. What has that recognition meant for your company? We asked your team to review the most recent Michigan Future Business Index survey results. What were your impressions? Do the M.F.B.I. findings match your business's experience? What are 4 Flutes Machining's biggest optimism and biggest challenge? » Visit MBN website: www.michiganbusinessnetwork.com/ » Watch MBN's YouTube: www.youtube.com/@MichiganbusinessnetworkMBN » Like MBN: www.facebook.com/mibiznetwork » Follow MBN: twitter.com/MIBizNetwork/ » MBN Instagram: www.instagram.com/mibiznetwork/

Fresh off the Machining Summit on the Summit in Mammoth Lakes, Andrew and Jay sit down to unpack what actually made the experience worth it...and it wasn't just the sessions. From gondola rides to small, living-room-style conversations, they talk about how being in the right environment with the right people leads to better conversations, clearer thinking, and relationships that actually matter.Along the way, they share some of the bigger takeaways that stuck with them, including why collaboration tends to win over competition, where they see the industry heading, real-world lessons on finances, building redundancy into your operations, and more.

Send us Fan MailJoe Couitt is the founder of JMC Swiss Solutions, a Phoenix-based consulting firm dedicated to CNC Swiss applications and machining optimization. With more than a decade of hands-on experience in high-precision manufacturing, Joe has built a career grounded in programming, setup, prototyping, and department-level leadership.Joe began his machining career at Aerospace Contacts LLC, where he developed a strong foundation in precision manufacturing. From there, he advanced into CNC programming and screw machining roles, eventually becoming the head of the Screw Machine Department at Korral Kool. In that role, he led operations for multiple Citizen L20 Swiss machines — writing programs, performing setups, managing tooling and maintenance, scheduling jobs, and working closely with engineering teams to refine part designs and manufacturing strategies.His time as an Application Engineer at Adams Machinery expanded his perspective beyond a single shop environment. Supporting customers across different industries gave him insight into best practices, machine capabilities, and the common pitfalls shops encounter when adopting Swiss-type technology.Today, through JMC Swiss Solutions, Joe helps manufacturers unlock the full potential of their Swiss machines — whether that means optimizing cycle times, improving tool life, dialing in processes for tight-tolerance parts, or helping shops bridge the gap between design intent and manufacturability. His journey from machinist to consultant gives him credibility on the shop floor and in the conference room alike — and that combination is rare.LINKS:Guest LinkedIn: https://www.linkedin.com/in/joe-couitt-ba189195/Guest website: https://jmcswisssolutions.com/Aaron Moncur, host Subscribe to the show to get notified so you don't miss new episodes every Friday.The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.usWatch the show on YouTube: www.youtube.com/@TeamPipelineus 

What happens when a childhood obsession with trains turns into a manufacturing business? In this episode of MakingChips Generation CNC, we sit down with Chris Huffman, a young shop owner who launched Huffman Machining Solutions at just 21 years old. Now 26, Chris is building his business one machine, one customer, and one calculated risk at a time. Chris didn't grow up in a machining family, and he didn't follow the traditional path into manufacturing. Instead, his curiosity started with steam locomotives and model trains. That fascination led him to learn how parts were made, which eventually pulled him into machining. Along the way, he realized he didn't just love trains. He loved the process of turning raw material into precision components. That passion evolved into opportunity. Requests for custom parts began to pile up, and Chris saw a path forward. With minimal overhead, a steady job at a community college, and a willingness to take calculated risks, he bought his first machine, found a small space, and started building his shop from the ground up. In this conversation, Chris shares the realities of starting young. He talks through financing equipment, navigating insurance challenges, buying used machines, and learning business skills on the fly. He also opens up about the mental side of entrepreneurship, including the pressure of hiring a first employee and the responsibility that comes with building something bigger than yourself. This episode is a great look at what the next generation of manufacturing founders actually looks like. It's not about overnight success. It's about passion, persistence, and slowly laying the track to build a sustainable machine shop. Segments (0:00) Introduction to Chris Huffman and the Generation CNC young founder series (1:06) Starting a machine shop at 21 and the story behind Huffman Machining Solutions (4:30) From model trains to machining and discovering a passion for manufacturing (9:18) Why you need to come see us at IMTS 2026! (11:00) Desire to work on historic locomotives and falling in love with machining itself (14:10) Demand for parts lead to launching the business in 2022 (16:16) Transitioning from teaching machining to running a shop full-time (19:30) Financing the first machine and lessons learned about tooling costs (22:02) Buying a used Mazak and costly surprises after purchase (25:54) Adding additional machines and building capability as a one-man shop (28:43) Paperless Parts: CMMC compliant and secure option for estimating and quoting  (29:55) The "#ThankAMachinist" mindset and educating others about manufacturing (33:20) Hiring plans, apprenticeships, and outgrowing the current space (37:13) The fear and responsibility of hiring the first employee (38:40) Why we created Hire MFG Leaders (and why you should use it) (39:08) Learning the business side: scheduling, marketing, and sales (41:39) Long-term goals including ISO certification and ERP implementation (43:15) Letting go of machining work to grow the business (45:21) Opportunity to acquire retiring shop owners' businesses (46:50) Hosts' reflections on passion-driven paths into manufacturing Resources mentioned on this episode IMTS 2026: https://www.imts.com/ Paperless Parts: https://www.paperlessparts.com/ Coffey Machining Group: https://coffeymg.com/ The E-Myth Revisited: https://www.amazon.com/Myth-Revisited-Small-Businesses-About/dp/0887307280 Huffman Machining Solutions: https://huffmanmachining.com/ Connect with Chris on LinkedIn: https://www.linkedin.com/in/chris-huffman-93b69423b/ Chris@HuffmanMachining.com

Welcome to another episode of Gen Z in Manufacturing, a podcast where I talk to young people about their journeys in manufacturing, how they intend to influence the industry and what they are looking for from an employer.For this episode, I welcome Adam Zaouague, a 21-year-old automation and data specialist for Reata Engineering & Machine Works, an industrial machinery manufacturer for various sectors such as aerospace, medical, semiconductor and capital equipment. Zaouague originally got into CNC as he pursued aerospace engineering. He joined Reata as a machinist and transitioned into an engineering and software role. His recent duties include managing engineering and programming and overseeing quality. He has also spent time around AI companies and experimented how to apply these tools in a manufacturing environment.In this episode, Zaouague discusses:(1:18) The true issue with the manufacturing industry(5:44) Why young workers like to ask ‘Why?'(10:49) Interest in machining is dying, but something can still be done(15:19) The best way to implement new technology and where Gen Z will make the biggest impactPlease make sure to like and share this episode of Gen Z in Manufacturing. To view previous episodes, visit manufacturing.net. If you are a member of Gen Z and would like to discuss your experience in the manufacturing industry, please get in touch with me, Nolan Beilstein, at nolan@ien.com.

Buying a machine shop from the outside can sound intimidating. For Nik and Aaron of Mahler Machining, it was also an opportunity. In this episode of Machine Shop Mastery, Paul sits down with the two partners who acquired a precision machining business in Vancouver, British Columbia after spending nearly a decade in corporate finance and private equity. Instead of continuing to advise businesses from the outside, they decided to own and operate one themselves. Their search led them to manufacturing, and ultimately to Mahler Machining, a shop they believed had the foundation to grow into something much larger. What makes this conversation especially valuable is the playbook they share for buying a machine shop the right way. From structuring the deal with the retiring owners, to spending their entire first year on the shop floor learning the business, to intentionally investing in culture, systems, and leadership, Nik and Aaron walk through how they approached the transition. Their story shows how disciplined operators from outside the industry can successfully step into manufacturing ownership while earning the trust of the team already in place. Since acquiring the business, they've implemented major operational improvements, including adding a third shift, investing in new equipment, building a formal sales engine, implementing ERP, and even completing a tuck-in acquisition of another small shop. The result has been consistent growth while laying the groundwork for entry into aerospace and defense markets. For anyone thinking about buying a machine shop, scaling one beyond the typical owner-operator ceiling, or preparing their own shop for acquisition someday, this episode provides a rare behind-the-scenes look at how thoughtful operators approach the process. You will want to hear this episode if you are interested in... (0:51) Paul introduces Nik and Aaron from Mahler Machining and explains why their acquisition story matters for the future of the industry (3:29) Growing up together, careers in corporate finance, and the decision to pursue business ownership (6:25) Why manufacturing and precision machining stood out as the right industry to enter (9:50) Structuring the acquisition and navigating the transition (12:25) Why we love SMW Autoblok for workholding (13:12) Learning the business, early operational improvements, and plans for long-term growth (19:21) Why diversification across industries and customers is critical to reduce risk (21:30) Building a disciplined sales engine using CRM, metrics, and persistence (23:58) Developing machinists through partnerships with technical colleges and apprenticeship programs (27:31) Shifting company culture toward learning, psychological safety, and clearly defined core values (31:23) Operational improvements including quality control upgrades and stronger sales efforts (34:47) Grow your top and bottom line with CliftonLarsonAllen (CLA) (35:28) Managing change and helping employees adapt to ERP implementation (38:35) Recruiting challenges and building the next generation of machinists (41:20) The unforgettable first day of ownership… (42:32) Investing ahead of growth and building a leadership team for scale (47:12) Integrating employees after acquiring another shop (48:21) Advice for future buyers: go slow in year one so you can move faster later (49:26) Why they remain bullish on the long-term future of precision machining (53:47) Join us at IMTS 2026 in Chicago!  Resources & People Mentioned The Gap and the Gain SMW Autoblok Join us at IMTS 2026 in Chicago!  CliftonLarsonAllen (CLA) Connect with Nik and Aaron with Mahler Machining Mahler Machine Nik Paukkunen Aaron Kennedy Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify

What happens when a high-performance race shop decides to jump into aerospace and defense manufacturing — and goes all in? In this episode of Machine Shop Mastery, I sit down with Marty Moran of TKO Precision Machining and TKO Motorsports in Reno, Nevada. What started in 2008 as a motorsports-focused shop building custom race cars and high-end components evolved into a serious aerospace and defense manufacturing operation about eight years ago. Marty shares how the team leveraged deep motorsports and aerospace experience to enter defense manufacturing, earn AS9100 certification, and build a thriving 15-machine shop. But what stands out most isn't just their growth — it's their culture. Communication is constant. Training is intentional. Hiring is rigorous. And everyone is expected to succeed. We talk about workforce development, cross-training machinists into race crew roles, the realities of AS9100 compliance, building depth through mentorship, and the painful ERP lesson that ultimately led them to ProShop. Marty also shares why aerospace certification doesn't just open doors — it makes you a better shop. If you're trying to build a resilient, team-driven shop in today's manufacturing environment, this conversation is packed with insight. You will want to hear this episode if you are interested in... (0:00) Introducing Marty Moran and the origins of TKO Motorsports (2:18) How the business evolved from a race shop into contract machining (4:02) Launching TKO Precision Machining as a focused aerospace operation (6:05) Current shop size, equipment mix, and aerospace capabilities (9:40) How the motorsports division operates alongside contract machining (14:35) Integrating machinists into race team operations (19:10) Breaking into aerospace and defense manufacturing (22:40) Starting with prototype work to build long-term customers (25:05) Navigating ITAR and NIST 800-171 compliance (29:20) Revenue diversification between motorsports and defense work (32:05) Building culture through cross-training and accountability (36:10) Hiring philosophy and what TKO looks for in new employees (41:20) Peer-driven hiring process and extended evaluation periods (45:00) Developing operators into machinists through internal training (48:55) Measuring spindle utilization and operational efficiency (52:05) Communication rhythm and leadership accessibility (54:30) Lessons learned from ERP implementation and systems discipline (56:20) Advice for smaller shops on training, retention, and culture (58:00) Final reflections on teamwork and what's next for TKO Resources & People Mentioned Grow your top and bottom-line with CliftonLarsonAllen Why we love SMW Autoblok for workholding Mark your calendars and come see us at IMTS 2026 Connect with Marty Moran Connect on LinkedIn TKO Precision Machining Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify Audio Production and Show Notes by - PODCAST FAST TRACK

Good day ladies and gentlemen, this is IRC news, and I am Joy Stephen, an authorized Canadian Immigration practitioner bringing out this Canada Work Permit application data specific to LMIA work permits or employer driven work permits or LMIA exempt work permits for multiple years based on your country of Citizenship. I am coming to you from the Polinsys studios in Cambridge, OntarioNew Brunswick issued work permits between 2015 and 2024 for Machining tool operators under the former 4 digit NOC code 9417, currently referred to as NOC 94106.A senior Immigration counsel may use this data to strategize an SAPR program for clients. More details about SAPR can be found at https://ircnews.ca/sapr. Details including DATA table can be seen at https://polinsys.co/dIf you have an interest in gaining assistance with Work Permits based on your country of Citizenship, or should you require guidance post-selection, we extend a warm invitation to connect with us via https://myar.me/c. We strongly recommend attending our complimentary Zoom resource meetings conducted every Thursday. We kindly request you to carefully review the available resources. Subsequently, should any queries arise, our team of Canadian Authorized Representatives is readily available to address your concerns during the weekly AR's Q&A session held on Fridays. You can find the details for both these meetings at https://myar.me/zoom. Our dedicated team is committed to providing you with professional assistance in navigating the immigration process. Additionally, IRCNews offers valuable insights on selecting a qualified representative to advocate on your behalf with the Canadian Federal or Provincial governments, accessible at https://ircnews.ca/consultant.Support the show

The following article of the Health industry is: “The Impact of Precision Machining in Medical Practice” by Nicholas Falgiatano, Managing Director, Sandvik Coromant Mexico (AA2505)

Katherine O'Toole, National Tooling and Machining Association Executive Director | 2-23-26See omnystudio.com/listener for privacy information.

The following article of the Aerospace industry is: “Aerospace Machining Trends: Why Innovation Matters in Mexico” by Nicholas Falgiatano, Managing Director, Sandvik Coromant Mexico (AA2303)

Good day ladies and gentlemen, this is IRC news, and I am Joy Stephen, an authorized Canadian Immigration practitioner bringing out this Canada Work Permit application data specific to LMIA work permits or employer driven work permits or LMIA exempt work permits for multiple years based on your country of Citizenship. I am coming to you from the Polinsys studios in Cambridge, OntarioNew Brunswick issued work permits between 2015 and 2024 for Machinists and machining and tooling inspectors under the former 4 digit NOC code 7231, currently referred to as NOC 72100.A senior Immigration counsel may use this data to strategize an SAPR program for clients. More details about SAPR can be found at https://ircnews.ca/sapr. Details including DATA table can be seen at https://polinsys.co/dIf you have an interest in gaining assistance with Work Permits based on your country of Citizenship, or should you require guidance post-selection, we extend a warm invitation to connect with us via https://myar.me/c. We strongly recommend attending our complimentary Zoom resource meetings conducted every Thursday. We kindly request you to carefully review the available resources. Subsequently, should any queries arise, our team of Canadian Authorized Representatives is readily available to address your concerns during the weekly AR's Q&A session held on Fridays. You can find the details for both these meetings at https://myar.me/zoom. Our dedicated team is committed to providing you with professional assistance in navigating the immigration process. Additionally, IRCNews offers valuable insights on selecting a qualified representative to advocate on your behalf with the Canadian Federal or Provincial governments, accessible at https://ircnews.ca/consultant.Support the show

Good day ladies and gentlemen, this is IRC news, and I am Joy Stephen, an authorized Canadian Immigration practitioner bringing out this Canada Work Permit application data specific to LMIA work permits or employer driven work permits or LMIA exempt work permits for multiple years based on your country of Citizenship. I am coming to you from the Polinsys studios in Cambridge, OntarioCanada Immigration New Brunswick NOC 7201/72010 Contractors and supervisors, machining, metal forming, shaping and erecting trades and related occupations Work PermitsA senior Immigration counsel may use this data to strategize an SAPR program for clients. More details about SAPR can be found at https://ircnews.ca/sapr. Details including DATA table can be seen at https://polinsys.co/dIf you have an interest in gaining assistance with Work Permits based on your country of Citizenship, or should you require guidance post-selection, we extend a warm invitation to connect with us via https://myar.me/c. We strongly recommend attending our complimentary Zoom resource meetings conducted every Thursday. We kindly request you to carefully review the available resources. Subsequently, should any queries arise, our team of Canadian Authorized Representatives is readily available to address your concerns during the weekly AR's Q&A session held on Fridays. You can find the details for both these meetings at https://myar.me/zoom. Our dedicated team is committed to providing you with professional assistance in navigating the immigration process. Additionally, IRCNews offers valuable insights on selecting a qualified representative to advocate on your behalf with the Canadian Federal or Provincial governments, accessible at https://ircnews.ca/consultant.Support the show

Key Machining Strategies Covered: Trochoidal Milling: Efficient material removal with reduced tool wear High Efficiency Milling (HEM): Uses low radial depth of cut for improved tool life and productivity Specialized Operations: Helical interpolation Ramping Full slot milling Industry Segment focus: Critical aerospace components, Oil & Gas (dogbone coupon milling), automotive, medical and more Supply Chain Importance: Emphasis on the quality and availability of materials from powder to rod to finished end mill Closed-loop system includes recycling, ensuring sustainability and consistent performance Global production ensures scalability and repeatability across markets Brought to you by: CERATIZIT SPEAKER: Scott Walrath Business Development Manager Scott brings 40 years of experience in cutting tools, with a specialization in end mill manufacturing. He is the former owner of DuraMill, based in Upstate New York, and since 2021 has served as Senior Product Manager for Solid Carbide End Mills at CERATIZIT. Scott's deep expertise includes tool production, edge preparation technology, coating technologies, and machining strategy optimization. Visit https://advancedmanufacturing.org/webinars for more webinars and an interactive experience with visuals.

Topics: Motorized ball valves and "Shelley plus one" and "switchbot" Diffraction Limited "Micro Manipulator Project" White light interferometer SendCutSend machining Scrapped 30 blades Put a moat in the calendar

He started machining at 12 — and after working in over 1,000 companies, he's still learning.In this episode, Donnie talks about what decades in machining across countless shops actually teaches you — and why experience isn't just about time on the clock. From growing up in his dad's shop to walking into unfamiliar machines with no perfect setup, he shares how perspective changes once you stop seeing the industry from only one place.The conversation gets into real shop realities: solving problems with whatever tooling and machines are on hand, why machinists argue online (and why both sides are often right), calling BS on tool and software marketing, and what it's really like being an applications engineer who has to make things work under pressure.No theory. No ideal conditions. Just real-world machining.If you've ever thought, “That wouldn't work in my shop,” this episode explains why that might be true — and why it might still work somewhere else.

One of the questions I think about constantly is what actually makes a machine shop valuable. Not just today, but five, ten, or even twenty years down the road. It's easy to point to machines, revenue, or backlog, but the real drivers of long-term value usually run much deeper. That's exactly why I wanted to sit down with Jamie Goettler, Chief Revenue Officer of BTX Precision, for this episode of Machine Shop Mastery. BTX Precision is one of the fastest-growing advanced manufacturing platforms in the country. Jamie brings a rare blend of perspectives to the conversation. With more than two decades at MSC Industrial Supply, deep experience in innovation and machining technology, and now a front-row seat to platform growth through acquisition, he understands what separates shops that simply survive from those that truly thrive. In our conversation, we dig into what BTX looks for when acquiring companies. We talk about why capability, cleanliness, people, and culture matter more than ever. We also cover the metrics that actually signal business health, including book-to-bill, customer concentration, technology adoption, and employee engagement. Jamie shares how BTX balances scale with continuity, keeping individual business units intact while supporting them with capital, leadership, and shared resources. We also explore where manufacturing is headed next. From the real inflection point happening in additive manufacturing to the growing importance of cybersecurity and CMMC compliance, this episode covers issues every shop leader needs to be thinking about right now. Whether you plan to sell your business someday or simply want to build a stronger one, this conversation offers practical insight into how sophisticated manufacturers are positioning themselves for the future. You will want to hear this episode if you are interested in... (0:00) What separates "rare air" machine shops through advanced capability, talent, and equipment (1:35) Episode introduction and overview of BTX Precision and platform growth (3:54) Jamie Goettler's background from MSC to innovation, patents, and machining dynamics (7:26) Machining dynamics, vibration control, and their impact on throughput and profitability (8:54) IMTS 2026 Exhibitor Workshop sponsor segment and exhibitor ROI planning (12:46) Introduction to BTX Precision's acquisition strategy and advanced manufacturing focus (15:28) Capability-driven acquisitions, cross-selling, and multi-brand platform strategy (17:54) Scale of BTX Precision including employees, equipment count, and geographic footprint (18:45) BTX Match platform and improving supply chain transparency for buyers and engineers (21:15) Additive manufacturing adoption, DFAM, and the current industry inflection point (24:09) Accelerating product development and R&D through additive and hybrid manufacturing (25:32) Private equity partnership model, leadership alignment, and long-term investment mindset (29:11) Key metrics used to evaluate shop health including book-to-bill and technology adoption (32:10) Phoenix Heat Treat sponsor segment on transparency and outside processing visibility (34:51) Post-acquisition playbook focused on continuity, empowerment, and shared services (37:31) Why shop cleanliness, organization, and appearance directly impact valuation (40:19) Cybersecurity, CMMC compliance, and preparing for defense and aerospace requirements (44:04) Workholding Wisdom sponsored segment with Larry Robbins on safety, sealing, and reliability (53:43) Customer concentration risk and targeting complex, high-value work (59:42) Reshoring, manufacturing's economic multiplier, and workforce impact (1:02:54) Long-term stewardship of manufacturing, people, and community outcomes (1:04:41) Hire MFG Leaders sponsor message on recruiting and retaining manufacturing talent Resources & People Mentioned Why you need to head to the IMTS Exhibitor Workshop Why we love the honesty and transparency Phoenix Heat Treating provides Paperless Parts Check out our newest service: Hire MFG Leaders Connect with Jamie Goettler BTX Precision BTX M.A.T.C.H. Connect on LinkedIn L2 Capital Partners Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify

Over the last decade, I've watched private equity surge into the machining world — and I've seen firsthand how often the short-term flip-in-five-years strategy ends up hurting shops, people, customers, and entire supply chains. While the capital can help, the incentives often drive decisions that weaken the very businesses PE firms acquire. But every now and then, someone comes along with a model that stops you in your tracks because it actually makes sense for our industry. That someone is Mark Hillenburg, co-founder of Collective Manufacturing Group, a company built on a radically different vision: buy great machine shops and hold them forever. No flipping. No short-term targets. No cultural upheaval. Just long-term stewardship, disciplined investment, and a deep respect for the people who built these businesses in the first place. In this conversation, Mark and I dig into his incredible journey — starting a tiny shop with his father in a 700-square-foot garage, learning machining the hard way, living through major turnarounds, scaling multi-site aerospace manufacturing, and ultimately becoming disillusioned with traditional PE models. His experiences shaped a philosophy that aligns closely with the heart of American manufacturing: protect the legacy, empower the people, and build a business that lasts. We also talk about how his team is already reviving shuttered shops, empowering internal leaders, gaining trust from OEMs, and receiving deal flow from customers who don't want their critical suppliers bought by traditional PE firms. If you care about the long-term health of the machining ecosystem, you'll want to hear this one. Mark's approach gives me real hope for where this industry can go. You will want to hear this episode if you are interested in... (0:00) Mark Hillenburg's background in manufacturing (7:07) Exiting the family shop and transitioning into sales/business development roles (9:10) Rebuilding MSP Aviation during a downturn and rising to President/CEO  (13:25) Reconnecting with Matt Ritchie to pursue a new vision: Collective Manufacturing Group (22:38) Finding and acquiring the three shops they purchased (26:59) Why owners chose Collective over traditional PE buyers (32:09) Identifying "hidden gem" employees and future leaders (35:22) Culture-building and becoming an employer of choice (38:34) Collective's four-pillar stakeholder philosophy (39:00) Deal flow (48:13) What matters to Collective when it comes to PE and acquisitions  (51:50) How shops create strategic value—not just parts (53:17) Why going deep with customers beats being transactional (56:44) Collective's financial backing and long-term capital structure (58:31)) Buying three shops in nine months: challenges and lessons (59:33) Is the industry moving away from traditional PE models? Connect with Mark Hillenburg Connect on LinkedIn Collective Manufacturing Group Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify Audio Production and Show Notes by - PODCAST FAST TRACK

Join Elvis and Barb at all these amazing shows coming up in 2026 * Vision 21 in Las Vegas Jan 15-17 https://www.nadl.org/nadl-vision-21 * Cal-Lab Association Meeting in Chicago Feb 19-20 https://cal-lab.org/ * LMT Lab Day Chicago Feb 19-21 https://lmtmag.com/lmtlabday * Dental Lab Association of Texas Meeting in Dallas Apr 9-11 https://members.dlat.org/ * exocad Insights in Mallorca, Spain Apr 30 - May 1 https://exocad.com/insights-2026 This week, we finally bring on a guest who has been six years in the making: the one and only Jordan Greenberg, the North America Managing Director of FOLLOW-ME! Technology (https://www.follow-me-tech.com/)—better known as the HyperDent (https://www.follow-me-tech.com/hyperdent/) guy. Jordan takes us on a wild ride through the world of CAM software, milling strategies, toolpaths, and the surprisingly fascinating story of how dental CAM even became what it is today. From his early days as a third-generation “dental nepo baby” to running a zirconia milling center with his dad, all the way to helping launch titanium-bar milling on Datron (https://www.datron.com/) D5 machines, Jordan's journey hits every corner of digital dentistry's evolution. He breaks down what CAM actually does in the simplest possible terms (yes, even Elvis-level simple), explains the magic behind toolpaths, tools, post-processors, and how HyperDent “drives the car” for hundreds of different mills. You'll hear how materials get validated, why some ideas labs come up with are physically impossible, and why you should ALWAYS talk to your CAM provider before releasing new materials or components into the world. Jordan also shares a behind-the-scenes look at solving problems like angulated screw channels, milling lithium disilicate pucks, and HyperDent's upcoming work on milled dentures—including Ivoclar's Ivotion processes coming to open CAM. Whether you mill every day or still think CAM is just “putting a crown in a puck,” Jordan demystifies it all with humor, honesty, and more tech insights than we've ever had on the podcast at once. * Dental Labs—The Ivoclar (https://www.ivoclar.com/en_us) Flash Sale Is On! * From November 3rd to 14th, Ivoclar is bringing you unbeatable deals on the equipment that will set your lab up for success in 2026. * Upgrade your mill, your furnace, or expand your workflow—and save big while doing it! * Plus, when you purchase a milling machine (https://www.ivoclar.com/en_us/products/product-list?page=1&limit=12&filters=%5B%7B%22id%22%3A%22professions%22%2C%22advancedFilter%22%3Afalse%2C%22values%22%3A%5B%22Lab%22%5D%7D%2C%7B%22id%22%3A%22categories%22%2C%22advancedFilter%22%3Afalse%2C%22value%22%3A%22Digital%20Equipment%22%7D%5D), you'll get delivery, installation, and training—all included. That means your lab will be production-ready from day one. * But hurry—these savings vanish after November 14th! * Contact your Ivoclar sales rep today and power up your lab for the year ahead. Elvis and Barb are gearing up for their chat with the HyperDent Dude himself, Jordan Greenberg from FOLLOW-ME! Technology (https://www.follow-me-tech.com/). At LabFest, Elvis found out that every hyperDENT (https://www.follow-me-tech.com/hyperdent/) license comes with Template Editor Lite — a built-in feature that lets you make safe, customized tweaks to your milling strategies. Whether you want to prioritize surface quality or speed, this tool gives you the control to fine-tune your results while FOLLOW-ME! keeps everything validated and reliable. Because in the end, us lab techs love to tinker — and hyperDENT makes it easy to choose your own CAM-venture. Year-end chaos is here. Labs are slammed, deadlines are brutal, and mistakes are not an option. That's when dental technicians rely on the one thing that never quits: https://www.rolanddga.com/applications/dental-cad-cam. The DWX-53DC (https://www.rolanddga.com/products/dental/dwx-53dc-5-axis-dry-dental-milling-with-automatic-disc-changer) is a true workhorse—24-hour automated milling that keeps your lab running, your overhead down, and your ROI up. No redos. No downtime. Just consistent, precise results. Built on decades of Japanese engineering, Roland delivers the reliability that keeps labs sane, profitable, and on schedule. Finish the year strong with the mill you can trust. Choose Roland DGSHAPE. Precision. Reliability. Performance. Learn more at rolanddga.com Special Guest: Jordan Greenberg.

Arne Toman of Cannonball Garage joins us again for another episode to tell us more about specializing in Mclarens, more cannonball stories, and more, more. High Performance Academy: https://hpcdmy.co/Minnoxide Use code "MINNOX" for 55% off ANY course Use Code "MINVIP" for $300 of the MINVIP Package Tuned By Shawn: https://www.tunedbyshawn.com Code "Minnoxide" for 5% off! MORE BIGGER Turbo T-Shirts:  https://www.minnoxide.com/products/more-bigger-t-shirt  

A unique study of the engineering and tools used to create Egyptian monumentsPresents a stone-by-stone analysis of key Egyptian monuments, including the statues of Ramses II and the tunnels of the SerapeumReveals that highly refined tools and mega-machines were used in ancient EgyptFrom the pyramids in the north to the temples in the south, ancient artisans left their marks all over Egypt, unique marks that reveal craftsmanship we would be hard pressed to duplicate today. Drawing together the results of more than 30 years of research and nine field study journeys to Egypt, Christopher Dunn presents a stunning stone-by-stone analysis of key Egyptian monuments, including the statue of Ramses II at Luxor and the fallen crowns that lay at its feet. His modern-day engineering expertise provides a unique view into the sophisticated technology used to create these famous monuments in prehistoric times.Using modern digital photography, computer-aided design software, and metrology instruments, Dunn exposes the extreme precision of these monuments and the type of advanced manufacturing expertise necessary to produce them. His computer analysis of the statues of Ramses II reveals that the left and right sides of the faces are precise mirror images of each other, and his examination of the mysterious underground tunnels of the Serapeum illuminates the finest examples of precision engineering on the planet. Providing never-before-seen evidence in the form of more than 280 photographs, Dunn's research shows that while absent from the archaeological record, highly refined tools, techniques, and even mega-machines must have been used in ancient Egypt.Christopher Dunn is a master craftsman and engineer with thirty-five years of experience. In the last twenty years, he has published a dozen magazine articles on his theories about ancient technology,including the much quoted Advanced Machining in Ancient Egypt in Analog.https://gizapower.com/Become a supporter of this podcast: https://www.spreaker.com/podcast/earth-ancients--2790919/support.

Paladin Bikes was founded by a group of robotics engineers who love bikes and wanted to build their own — and do it in the US. The AM1 is the result, and while it's a relatively conventional All-Mountain bike when it comes to its geometry and specs, there's a ton about it that stands out, from its machined construction to its suspension layout, and in a lot of the smaller details.So we sat down with Paladin co-founder and General Manager, Stefan Klein, to get the rundown on Paladin and the AM1, from the decision to found the company in the first place, to opting for machined construction, the challenges of founding a bike company in 2025, and a whole lot more.RELATED LINKS:Blister Mountain Bike Buyer's GuideGet Our Free Newsletter & Gear GiveawaysBLISTER+ Get Yourself CoveredTOPICS & TIMES:Introducing Stefan (1:49)Founding Paladin (4:18)Why machine a frame? (6:22)The AM1 & forgoing clamshell construction (9:25)Tradeoffs in manufacturing techniques (12:49)AM1 design details (22:11)Next steps & refinements (28:00)Flex testing (32:19)FEA vs. physical strength tests (33:57)Bringing the AM1 to market (34:40)Future plans & models (36:50)Entering the bike industry in 2025 (40:05)Standing out in the market without being too out there (42:08)CHECK OUT OUR OTHER PODCASTS:Blister CinematicCRAFTEDGEAR:30Blister Podcast Hosted on Acast. See acast.com/privacy for more information.

I've admired John Saunders for a long time. Most of you probably know him as the force behind the NYC CNC YouTube channel, the Business of Machining podcast, and of course, Saunders Machine Works. John has been creating content, teaching, and inspiring machinists since long before it was “cool” to do so online. In fact, he's one of the first people I think of when someone says they learned machining from YouTube. When we sat down for this conversation, I wanted to go deeper than the usual “how'd you get started” story. We talked about the real journey of moving from hobbyist to entrepreneur, how he built a thriving fixture plate and workholding company in Ohio, and—what I think many shop owners will appreciate—how he's structured his business so he can actually step away for weeks at a time without things falling apart. John shares how his early projects, like designing a better rifle target during college, taught him hard lessons about product development and manufacturing. He explains the tools, machines, and workflows that make Saunders Machine Works tick today, from automated horizontals to Willman lathes, and why he's thinking hard about one-piece flow and robotics. We also dive into how he developed his famous training classes, why lean manufacturing and clear processes matter more than ever, and how he balances all of this with family, passion projects, and building a humanoid robot—yes, Johnny Five—from scratch. This episode is full of insights for anyone running a shop or dreaming about launching their own product line. If you've ever wanted to peek inside the mind of one of the most generous and innovative creators in our industry, this conversation is for you.  You will want to hear this episode if you are interested in... (0:00) Introducing John Saunders and his career journey in manufacturing (7:13) Why we love the transparency of Phoenix Heat Treating (8:20) Starting NYC CNC YouTube channel and sharing his learning journey publicly (13:50) Turning the tables: How we feel about ChatGPT sharing our content (16:20) Launching Saunders Machine Works and creating fixture plates and mod vises (21:38) Building a custom ERP to manage thousands of SKUs and empower employees (23:22) Evolving production with horizontals, Willman machines, and one-piece flow thinking (29:15) See me at EBITDA Growth Systems Double Your Value Event  (31:58) Developing a team culture where machinists program their own parts (35:45) Internships and high school programs as a pipeline for skilled talent (37:48) The story behind John's famous training classes and why they are paused for now (45:17) Balancing entrepreneurship with personal life and creative pursuits (48:36) Building Johnny Five the robot and why passion projects keep him motivated (53:14) Lessons in lean thinking and creating processes that make work easier for everyone (55:46) Advice for contract manufacturers who want to develop their own product line (1:02:31) Why Verdant Commercial Capital is a true partner in your business Resources & People Mentioned Revisionist History Podcast Why we love the transparency of Phoenix Heat Treating See me at EBITDA Growth Systems Double Your Value Event  Verdant Commercial Capital  Toolpath  Connect with John Saunders Saunders Machine Works Connect on LinkedIn Follow on Instagram NYC CNC YouTube The Business of Machining Podcast Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify Audio Production and Show Notes by - PODCAST FAST TRACK

Matt Guse is President of M.R.S. Machining Co., Inc. Matt Guse and his wife Vicki own M.R.S. Machining Co., Inc. was started by his father in 1986 in his garage. Matt has been in the manufacturing industry for over 30 years. Matt has also been very active in his community by serving on his local school board, he is a licensed official for both football and basketball, and serves on the Chippewa Valley Technical College Machine Tool Advisory board. Matt Guse also was part of the startup of Cardinal Manufacturing at the Eleva-Strum school by donating equipment. He continues to donate his time and expertise to this great educational opportunity on a regular basis. He is keenly interested in developing new talent and ideas for the manufacturing industry and created two patents for cutting tools that he himself developed. Matt is also an author, and you can find his book MRS Machining: A Manufacturing Story on Amazon.

Carli Kistler-Miller and David Wynn explore the concepts of Type I and Type II errors, how they are the key to understanding how decisions are made and the potential consequences of those decisions in our precision machining shops.For More Information Visit pmpa.org/podcasts

In this episode, we sit down with Robert Ashman, Strategic Account Manager at TPC/PEI, to explore how PEI supports the H2 industry. Robert shares expert perspectives on the critical design considerations for next-generation monopolar and bipolar plates, the innovations driving compact and efficient electrolyzer systems and why chemical machining is a key process compared to alternatives like stamping. We also discuss the bottlenecks holding back widespread H2 adoption in the U.S. and the path forward for scaling this vital clean energy technology.

From wrenching on South Bend lathes in his basement to running Maple Lane Machine & Tool, Brad Jacob has lived just about every phase of the machinist's journey. In this episode, Brad sits down with us to talk about how he went from BMX-riding shop kid to shop owner serving the medical industry. We dig into restoring old iron, the grind of starting a business out of your garage, and what it's like to see your parts end up in life-changing applications. If you've ever hauled a Bridgeport down a set of stairs, wrestled with woodworking dust, or wondered whether manual machining really makes you better at CNC, you'll get a kick out of this one.Connect with Brad here:YouTube: ‪@BasementShopGuy‬ IG:  maplelanemachineandtool  

TOPICS: Argon purging heat treat bags Revisiting tool life in steel Tapping, form tapping, threadmilling Machining graphite

Episode 289: Adrian is joined again by our head of New Product Development, Paul Adams, to explore the complexity of plastic injection mold tooling and what it takes to go from tooling design to mass production of plastic parts. They explore the full journey, from DFM and tool design through trial runs (T0, T1, T2) to final sign-off and mass production. Along the way, they highlight common pitfalls, golden samples, and why rushing into production can be a costly mistake. You'll love this episode if you're developing plastic products, as it will help you to avoid surprises and manage expectations in the new product introduction (NPI) process.   Episode Sections: (00:00:03) Introduction to episode 289 (00:00:13) Adrian welcomes back Paul Adams (00:00:35) Today's topic: plastic injection mold tooling and its complexity (00:01:11) From DFM to mass production – the journey explained (00:02:01) Why tooling is expensive and misunderstood (00:02:48) The role of DFM (Design for Manufacturing) in tooling (00:05:13) Customer involvement and asking the right questions (00:05:19) Tooling design: bolster set vs. core and cavity (00:06:21) Material procurement and standard vs. custom components (00:09:01) Machining the tool: CNC, EDM, wire cutting, polishing (00:11:12) Metal safe condition and first fitting (00:11:59) The T0 trial run explained (00:13:42) First look at molded parts and making big adjustments (00:15:09) The T1 trial run with virgin polymer (00:15:57) Inspection reports and customer sign-off (00:18:00) Surface texturing between T1 and T2 (00:18:14) T2 trial – final tuning and sign-off preparation (00:19:02) Phase gates link: tooling to mass production (00:20:19) Golden samples and color consistency checks (00:22:02) Why being on the ground in China helps with sign-off (00:23:23) Limit samples and customer approval process (00:23:55) The importance of T0–T2 for expectation management (00:24:58) Why not to rush into mass production (00:25:02) Links to prototypes and phase gate methodology (00:26:05) Don't sign off tooling until everything is consistent (00:26:59) Moving into mass production and ongoing monitoring (00:28:28) Tool lifespan and long-term considerations (00:28:48) Wrapping up: intricacies of tooling complexity (00:29:16) Sofeast NPI guide and related video resources (00:30:16) Looking ahead: polymers and material selection (00:30:45) Closing remarks and call to action   Related content... How We Work With You On New Product Development & Manufacturing Projects - Agilian NPI Process Tooling Management for Plastic Injection Molds in China 7 Key NPI Tasks Before Production The Conundrum of Investing in Tooling Before a Final Prototype Inside the Tooling: Common Plastic Injection Mold Components Explained Understanding Plastic Injection Mold Tooling Complexity, from DFM to T1, When Manufacturing in China (Video) Get in touch with us Connect with us on LinkedIn Contact us via Sofeast's contact page Subscribe to our YouTube channel Prefer Facebook? Check us out on FB

The editorial team dives into the September issue of Manufacturing Engineering and Technology (MET), covering the latest trends of the auto industry, the continued rise of AI and the critical importance of cybersecurity preparedness. 

I don't know about you, but when the tariffs hit on Liberation Day, April 2nd, we were like “Oh @#$%, is this really happening?” We watched our portfolios crash in real time. Our company lost half our profit from one deal overnight, and honestly, we had no clue what was coming next. On today's show, [...]

Unlock the secrets of precision CNC machining for cylinder heads and boost your engine's performance!In this exclusive webinar, Anthony Usher (President of MEC CNC) and Chuck Lynch (VP of Technical Services, AERA) share advanced machining methods for cylinder heads that are transforming the performance and racing industry. From valve guide honing to valve seat machining challenges, you'll discover how precision manufacturing can dramatically improve power, longevity, and efficiency.

What do a luxury wristwatch and a 50-foot-long aerospace weldment have in common? They're both precision-machined, but that's where the similarities end.  In this episode of MakingChips, we're exploring the extremes of manufacturing—from parts that fit on the tip of your finger to parts so massive they require cranes and riggers just to load onto a machine. Paul Van Metre and Mike Payne are joined by two guests who represent the far ends of the machining scale. Josh Hacko, a fourth-generation watchmaker from Sydney, Australia, crafts ultra-small and ultra-precise components for timepieces and high-tech applications like quantum computing and medical implants.  On the other end, Jerry from Baker Industries in Michigan oversees the fabrication and machining of massive weldments and structural components for aerospace, defense, and nuclear energy—some measuring over 50 feet and weighing tens of tons. This episode dives deep into the radically different strategies each shop uses for tooling, fixturing, inspection, quoting, and problem-solving. From tea strainers used to sort microscopic parts to massive additive weld builds handled by 30-ton cranes, it's a fascinating look at how scale transforms every aspect of the job. If you've ever wondered how much machining can vary across the industry, this conversation will expand your view. Whether you're cutting parts measured in microns or managing five-ton setups, one thing remains constant: it's all about having the right people who love the craft. Segments (0:00) Why the people behind the process matter most—no matter the scale (0:26) How Paperless Parts can simplify quoting in your shop (2:16) Comparing the biggest and smallest jobs in machining (4:30) Josh Hacko's background in watchmaking and micro part production (6:03) Jerry Kablak's work on large-scale machining for aerospace, energy, and defense (6:51) Part sizes: from sub-millimeter to over 70 feet long (8:38) How Josh got into contract micro-manufacturing by accident (11:53) Handling tiny parts: bar diameters under 2mm and parts smaller than a fingerprint (13:45) How Jerry and his team navigate some of the largest projects in the world (19:28) Josh's creative solutions: glue workholding, sieves, acetone, and hand-ground tweezers (22:19) Logistics challenges in big machining: setup time, crane handling, and laser tracking (26:16) Leverage Hire MFG Leaders to equip your shop (28:22) Handling and inspection of tiny parts: from tea strainers to plastic tweezers (32:16) Overproduction and scrap on both sides of the spectrum (33:54) Inspection: From laser trackers to 700x optical zoom on a Zeiss CMM (36:14) Tolerances: Josh works in single-digit microns; Jerry works in 10–20 thou over 40 feet (44:05) Drilling a 20-micron hole and the tools it takes to do it (45:29) Your success depends on the skill and resilience of your people (47:34) From rocket hardware to medical implants to lunar landers (51:08) Mutual respect across the size divide (54:11) Listen to Machine Shop Mastery if you're serious about growing your shop  Resources mentioned on this episode Josh Hacko on LinkedIn NH Micro  Nicholas Hacko Watches Jerry Kablak on LinkedIn Baker Industries Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

In the 121st episode of Taps and Patients, AJ, Jacob, and Justin from Toolpath discuss the usage and features of Toolpath software, emphasizing its role in CAM automation and quoting processes. They address various user experiences, the development of tool libraries, and the challenges associated with implementing new features and improving usability. Additionally, Justin shares insights on the software's AI foundations and the ongoing efforts to enhance documentation and educational resources for users, while also announcing special offers for potential subscribers.Join Toolpath Today:https://app.toolpath.com/sign-up?affiliate=180301HuffTools:Torque Wrench Adapter ER40: https://amzn.to/3SOx9AfAllen Wrench Set: https://amzn.to/3KeFYg4Pliers Wrench: https://amzn.to/3G0eqKlTumbler: https://amzn.to/3tMKlsUAir Compressor: https://amzn.to/3ilQSUYBlast Cabinet: https://amzn.to/37yYlOkBlasting Grit: https://amzn.to/3iiPpi7Rapid Air System: https://amzn.to/3uatCiqCamera: https://amzn.to/3qjtSdJMicroscope: https://amzn.to/3E3PV1Y

Chris Armstrong has saved me more times than I can count—helping us at Graff-Pinkert through tough machinery deals, especially when it comes to Swiss machines. Citizens? He's our guy. But today's podcast isn't just about technical know-how. After years of driving coast to coast fixing machines and solving problems most people wouldn't touch, Chris is [...]

After a lot of shoutouts, we finally got Jarrett Morgan from Possum Solutions on the podcast! Jarrett shares his story of how a hobby in machining went way off the rails - starting from working as a film camera operator to opening his own one-man CNC shop, making custom camera gear.We talk about how he taught himself machining during the pandemic, what it's like learning everything the hard way, and how he's adding automation (and a robot!) to help run his shop solo.If you've ever wondered what happens when a hobby gets a little too serious, you'll love this one.Find Jarrett on Instagram here: @possumsolutions

Machining is more than just making parts—it's stress, tight deadlines, and trying to balance work and life without losing your mind. In this episode, we talk about the reality of burnout in the trade, handling overwhelming RFQs, and when taking big risks actually pays off.And much more! Stick around to the end for a big announcement from Patrick!

What if understanding the true cost of every part you produce could be the key to scaling your machine shop? In this episode of Machine Shop Mastery, Paul Van Metre is joined by Marvin Rodriguez from True Precision Machining to explore the strategies that have driven the company's remarkable growth. Marvin shares his journey from starting with little formal education to leading a high-performance machine shop that blends cutting-edge technology with a deeply rooted commitment to craftsmanship.  The conversation covers essential topics that all machine shop owners and managers should consider to scale their operations while ensuring quality and profitability. Marvin reveals how they use activity-based costing for accurate pricing, the importance of offering competitive yet fair quotes, and how to manage production shifts effectively. One of the key highlights of this episode is Marvin's discussion on how True Precision improved its profitability by understanding and adjusting their pricing models, not just for prototype work but also for high-volume production. He emphasizes the importance of paying attention to administrative and operational costs, which often get overlooked in traditional pricing models.  They also delve into building a sustainable work culture, from offering six-figure salaries to top employees to providing clear communication and growth paths for all staff members. This approach has allowed True Precision to maintain quality while attracting and retaining top talent. Additionally, Marvin takes us through their innovative use of AI to streamline quoting and estimating processes, something that is transforming the way they handle administrative work. He talks about how automation and technology have enabled them to make smarter decisions, improve efficiency, and stay competitive in an ever-evolving manufacturing landscape.  Whether you run a small shop or are looking to grow a larger operation, this episode offers invaluable insights into optimizing processes, building strong relationships with customers, and ensuring that your business can thrive for years to come.  You will want to hear this episode if you are interested in... (0:00) Introduction to Marvin Rodriguez and True Precision Machining (2:48) Marvin's journey into the machining industry and his experience in various shops (4:50) True Precision's evolution from 10 CNCs to 17 CNCs and 45 employees (8:19) Activity-based costing and how it improves the company's pricing structure (10:52) Operational efficiency and the benefits of running multiple shifts (15:02) How True Precision improved its customer relationships (18:07) Strategies for managing R&D and prototype jobs while scaling production (24:32) Converting customers from R&D to high-production orders  (27:05) Improving on-time delivery with ProShop ERP (28:10) The challenges and rewards of adding multiple shifts (33:04) Building a positive shop culture by recognizing and supporting employees (37:04) The management metrics that True Precision prioritizes (40:04) How True Precision approaches sales and marketing (45:12) The importance of paying employees well and offering clear growth paths (48:14) Key takeaways for shop owners looking to grow their business  Resources & People Mentioned ProShop ERP Connect with Marvin Rodriguez True Precision Machining  Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify Audio Production and Show Notes by - PODCAST FAST TRACK

What does it truly mean to be successful as a machinist? Dive into this electrifying episode of the Impractical Machinist Podcast where hosts Patrick, Cameron, and Bradley discuss the ups and downs of the machining trade. Get insights on deep hole drilling and boring, learn about overcoming shop maintenance woes, and hear about their personal definitions of success in both professional and personal life. Plus, catch their real talk on training the next generation of machinists and why paying attention is crucial. Don't miss out on this thought-provoking conversation packed with valuable tips and shared experiences!

Miles Free, Carli Kistler-Miller, and David Wynn are joined by Travis Donaldson of Donmac Precision Machining Inc. where the discuss his experience of passing the business torch from one family member to another.For More Information Visit pmpa.org/podcasts

What makes someone walk away from 23 years in a big shop to start their own shop? In this episode of the Impractical Machinist Podcast, we sit down with Shawn Brown from SBSOLOCO to hear his incredible story.From growing up around machine shops to building his own dream shop, Shawn shares the highs, lows, and hard lessons he's learned along the way. Discover how he prepared for the leap, the struggles he faced running his own business, and the strategies that helped him succeed.

TOPICS: DIY 3d printed machine tools with concrete! Flextures and insane tolerances Machining soft blades in the Kern is slow, but better Patterning stress Hardmlling tool life? Chatter machine monitoring

We want to hear from you! Send us a text message.Is creativity the most underrated skill in machining?This week, Matt dives deep into the world of Swiss machining with George Media, Vice President of Operations for Tsugami America. They explore how this innovative machining method, originally designed for crafting intricate watch parts, has evolved into a versatile tool for manufacturing precision components in medical, aerospace, and beyond. George shares insights on the role of creativity, the growing demand for Swiss machining expertise, and how technical education programs can adapt to meet industry needs.Listen to learn:The surprising role of creativity in this highly-technical, precise, logical industryThe mission behind the machine: why knowing a part's purpose can incentivize higher-quality workmanshipThe skills no machinist can ever life without - even in a high-tech, AI-driven worldWhere CNC education is falling short - and how to bring programs into 2025 and beyondQuotable Moments:"If you get into medical or aerospace, it's kind of interesting that you're making a part for the fuel systems, or you're making a part that's going to be in the human body somewhere, and I think that helps add a little bit more pride into your workmanship. If you understand what the part is used for, you can make better decisions on how to machine it."I think every good machinist is very creative person. They think differently. They think outside the box. On a Swiss machine, you can take that creativity and really flourish with it."3 Big Takeaways from this Episode:1. Creativity is a Crucial Competency in Modern MachiningThe misconception that machining is purely technical is outdated; creativity is at the heart of solving manufacturing challenges. George Media highlights how machinists can program Swiss machines in multiple ways, tailoring tool paths and processes to optimize outcomes. This creative mindset not only improves efficiency but also makes machining a fulfilling and dynamic career for problem-solvers.2. Swiss Machining Opens Doors to High-Demand, High-Earning CareersSwiss machining is a specialized skill with increasing demand across industries like aerospace, medical, and automotive manufacturing. George notes that skilled professionals in this field can earn between $75,000 and $125,000 annually, with even greater potential in leadership roles. Despite the high-tech nature of the work, mastering the basics, like longhand programming, is key to advancing in this lucrative trade.3. Technical Education Must Adapt to Industry's Growing NeedsTechnical education programs are moving beyond basic machining to include advanced methods like Swiss machining, which offers students a competitive edge. George emphasizes the importance of teaching not just the mechanics but also the why behind manufacturing processes, helping students connect their work to real-world applications. With transferable skills and growing opportunities, these programs prepare learners for lifelong success in manufacturing.Resources in this Episode:To learn more about Tsugami America, visit: ACTE CareerTech VISION 2024: https://www.careertechvision.com/Instagram - Facebook - YouTube - TikTok - Twitter - LinkedIn

TOPICS: Family vs business Aluminum fixtures Autodesk CAM Challenge IMTS 2024 planning Rego-Fix PG hydraulic pressing unit Wire EDM Machines