Podcasts about Machining

I've admired John Saunders for a long time. Most of you probably know him as the force behind the NYC CNC YouTube channel, the Business of Machining podcast, and of course, Saunders Machine Works. John has been creating content, teaching, and inspiring machinists since long before it was “cool” to do so online. In fact, he's one of the first people I think of when someone says they learned machining from YouTube. When we sat down for this conversation, I wanted to go deeper than the usual “how'd you get started” story. We talked about the real journey of moving from hobbyist to entrepreneur, how he built a thriving fixture plate and workholding company in Ohio, and—what I think many shop owners will appreciate—how he's structured his business so he can actually step away for weeks at a time without things falling apart. John shares how his early projects, like designing a better rifle target during college, taught him hard lessons about product development and manufacturing. He explains the tools, machines, and workflows that make Saunders Machine Works tick today, from automated horizontals to Willman lathes, and why he's thinking hard about one-piece flow and robotics. We also dive into how he developed his famous training classes, why lean manufacturing and clear processes matter more than ever, and how he balances all of this with family, passion projects, and building a humanoid robot—yes, Johnny Five—from scratch. This episode is full of insights for anyone running a shop or dreaming about launching their own product line. If you've ever wanted to peek inside the mind of one of the most generous and innovative creators in our industry, this conversation is for you.  You will want to hear this episode if you are interested in... (0:00) Introducing John Saunders and his career journey in manufacturing (7:13) Why we love the transparency of Phoenix Heat Treating (8:20) Starting NYC CNC YouTube channel and sharing his learning journey publicly (13:50) Turning the tables: How we feel about ChatGPT sharing our content (16:20) Launching Saunders Machine Works and creating fixture plates and mod vises (21:38) Building a custom ERP to manage thousands of SKUs and empower employees (23:22) Evolving production with horizontals, Willman machines, and one-piece flow thinking (29:15) See me at EBITDA Growth Systems Double Your Value Event  (31:58) Developing a team culture where machinists program their own parts (35:45) Internships and high school programs as a pipeline for skilled talent (37:48) The story behind John's famous training classes and why they are paused for now (45:17) Balancing entrepreneurship with personal life and creative pursuits (48:36) Building Johnny Five the robot and why passion projects keep him motivated (53:14) Lessons in lean thinking and creating processes that make work easier for everyone (55:46) Advice for contract manufacturers who want to develop their own product line (1:02:31) Why Verdant Commercial Capital is a true partner in your business Resources & People Mentioned Revisionist History Podcast Why we love the transparency of Phoenix Heat Treating See me at EBITDA Growth Systems Double Your Value Event  Verdant Commercial Capital  Toolpath  Connect with John Saunders Saunders Machine Works Connect on LinkedIn Follow on Instagram NYC CNC YouTube The Business of Machining Podcast Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify Audio Production and Show Notes by - PODCAST FAST TRACK

Matt Guse is President of M.R.S. Machining Co., Inc. Matt Guse and his wife Vicki own M.R.S. Machining Co., Inc. was started by his father in 1986 in his garage. Matt has been in the manufacturing industry for over 30 years. Matt has also been very active in his community by serving on his local school board, he is a licensed official for both football and basketball, and serves on the Chippewa Valley Technical College Machine Tool Advisory board. Matt Guse also was part of the startup of Cardinal Manufacturing at the Eleva-Strum school by donating equipment. He continues to donate his time and expertise to this great educational opportunity on a regular basis. He is keenly interested in developing new talent and ideas for the manufacturing industry and created two patents for cutting tools that he himself developed. Matt is also an author, and you can find his book MRS Machining: A Manufacturing Story on Amazon.

Carli Kistler-Miller and David Wynn explore the concepts of Type I and Type II errors, how they are the key to understanding how decisions are made and the potential consequences of those decisions in our precision machining shops.For More Information Visit pmpa.org/podcasts

In this episode, we sit down with Robert Ashman, Strategic Account Manager at TPC/PEI, to explore how PEI supports the H2 industry. Robert shares expert perspectives on the critical design considerations for next-generation monopolar and bipolar plates, the innovations driving compact and efficient electrolyzer systems and why chemical machining is a key process compared to alternatives like stamping. We also discuss the bottlenecks holding back widespread H2 adoption in the U.S. and the path forward for scaling this vital clean energy technology.

The following article of the Automotive industry is: “Addressing Challenges of Machining Aluminum for Auto Production” by Nicholas Falgiatano, Managing Director, Sandvik Coromant Mexico.

According to the International Energy Agency's (IEA) World Outlook, the clean energy transition and the rise of electric vehicles (EVs) could lead global demand for fossil fuels to peak before 2030. As nations worldwide shift away from fossil-fuelled engines and towards an electric future, automakers are making a shift of their own, starting with their machine setups. Here, Swetapadma Mohanty, Senior Development Engineer, Gear Machining at Sandvik Coromant, explores the machining methods that will prove key to the automotive industry's electric future. Another prediction made by the IEA is that, by 2030, the global electric car stock will expand to almost 350 million vehicles. That's more than 60% of vehicles sold. To accommodate the rise in EVs, automakers are turning to alternative machining methods. One such method is power skiving. Common gear machining challenges Before diving into power skiving and its machining considerations, let's think about the common challenges associated with gear machining. The machining of gears for internal combustion engine (ICE) vehicles and EVs can differ in certain aspects due to the distinct characteristics and requirements of these two types of vehicles. For instance, while ICE vehicles often have complex multi-speed transmissions to optimise power delivery, EVs typically have a single-speed or limited number of fixed gear ratios. Other distinguishing features include torque characteristics, noise and vibration considerations and weight and size constraints. Machining gears, for any vehicle type, presents several machining challenges. To ensure proper meshing and transmission accuracy, gears require tight tolerances with high machining precision. Gears must also be designed to minimise noise and vibrations during operation in order to maintain batch consistency and ensure tool maintenance is key to achieving high production volumes. Popular gear machining methods include hobbing, milling, shaping and broaching. However, these methods often have limitations such as lower flexibility in handling various gear types, longer cycle times and challenges with specific gear geometries. Hobbing is particularly popular for cutting spur and helical gears and is most suited to smaller production runs and for producing gears with various tooth profiles. For mass production, gear shaping is a preferred method as it can achieve high dimensional accuracy in shorter cycle times. But these machining methods are incredibly specialist. Broaching and hobbing, for instance, must be carried out on a specialist machine, with a totally different machine required for shaping. Then there are all the other steps required for successful gear production — milling, turning, finishing, quality inspection and so on. What does that mean for manufacturers? Multiple machines set ups, limited flexibility, lengthened lead times and a costly machining process can all be consequences of a gear machining process that's not catered to our increasingly electrified world. Enter power skiving. If we're to get 350 million EVs on our roads by 2030, automakers must turn to machining methods that can accommodate. This is where power skiving comes into play. As a continuous process that uses a specialised cutting tool to remove material from a gear blank, power skiving boasts several benefits over traditional methods like hobbing and shaping. First, power skiving typically provides higher precision and tighter tolerances compared to traditional process. It's well-suited for producing gears with complex profiles, including helical gears and non-standard shapes. Traditional process may have limitations in achieving intricate tooth forms, especially when dealing with high helix angles or specific gear geometries. Generally, power skiving is faster than traditional gear machining processes and, as it removes only the necessary material to form the gear teeth, the waste produced is minimal. A core driver for its use in EV production is power skiving's flexibility — it's suitable for various gear applications, including those with specific performance requirements. Manufacturers can therefore adapt to different gear types more easily than they can with traditional machining methods. With reduced set ups in multitask machines with power skiving, higher quality can be reached. Crucially, power skiving is performed on a multitask machine. Performing multiple activities on a single machine will reduce set up times, improve accuracy, increase throughput and streamline programming. For those currently using multiple machines to execute traditional gear machining methods, however, upgrading to a multitask machine for power skiving requires some investment. It will be up to manufacturers to weigh up the pros and cons of their machining set-up, but there's one thing we cannot deny — the pace of electrification isn't going to slow down. To compete in an evolving, competitive market, flexibility, adaptability and process efficiency will be fundamental. Tool selection If power skiving is the right machining method for automotive's future — what are the right tool choices? Let's start with the gear milling tools themselves. Tools should have tight tolerances to ensure accurate machining and to produce gears with uniform quality. A good gear milling tool should also be heat-resistant to maintain its cutting performance and prevent premature wear, with a design that facilitates proper chip evacuation to ensure smooth cutting operations. The CoroMill®178 and CoroMill®180 family of gear milling tools meets those expectations. For internal and external gears, capable of machining both cylindrical spur and helical gears from roughing to finishing, CoroMill® 178 is a key part of a successful power skiving setup. It is best used in applications where high-volume, high-rpm machining with long tool life is required, while CoroMill® 180 is ideal for general use on shoulders or small diameters. These tools offer the highest tool accuracy, regarding run-out and pitch, compared with indexable tools, providing a superior finishing profile of the gear and spline. In one customer success case, by replacing a traditional process with power skiving using CoroMill® 178, cutting time was reduced and tool life increased significantly. With annual growth in production, the customer was able to save over 100 hours of machining time each year. It's not just about cutting tools with Sandvik Coromant. Customers receive tooling and application support, along with a service offering that includes technical feasibility consultancy. For example, our ESCO software is another vital component of our power skiving portfolio, enabling high-quality and precise production of power skiving tools. InvoMilling® is a vital part of Sandvik Coromant's gear machining portfolio. As part of the CoroPlus® Tool Path software, InvoMilling® is a process used for machining external gears, splines, and straight bevel gears with exceptional flexibility. This makes it highly suitable for small batch production and situations where short lead times are essential. The solution takes advantage of multitasking machines and machining centres' capability to produce various gear profiles using the same set of tools. As the world prepares for an electrified future, automakers must consider their manufacturing techniques. While traditional gear machining methods have long served the industry, thriving in a changing and increasingly competitive environment requires flexibility. Power skiving provides that flexible, adaptable approach — all while delivering finished components of the highest quality. As market leader, Sandvik Coromant is also focusing on high-level sustainable Power skiving tools and reducing CO2 footprints.

A process for complete machining of stator housings for electric motors, developed by Chemnitz machinery manufacturer NILES-SIMMONS and tool manufacturer MAPAL, has reached series production. Suppliers and OEMs now use it to produce components for drives in battery-powered electric vehicles and hybrid models. Both manufacturers recently proved in a development project that highly cost-efficient and precise production of stator housings is possible on a pick-up lathe. The parts feature external ribs for cooling circuits and are installed in the larger motor housing. Whilst NILES-SIMMONS used a converted modular lathe during development, a machine specifically designed for stator production has now entered the market. The basis for development was the vertical machining centre from the RASOMA brand, which, like NILES-SIMMONS, is an NSH Group brand. The RASOMA DZS 400-2 indicates operation with two workpiece spindles. For series production, the machine features side-mounted pickup and drop-down areas for finished parts. Components are supplied and removed via conveyor belts. With manual assembly, 10 to 20 components can be buffered through automation, allowing multiple systems to operate simultaneously while workers attend to other processes. “We've realised highly simple automation as standard. No robots or blocks on the machine are required.Operators can place parts directly on the pallet belt,” explains Thomas Lötzsch, Sales Manager at NSH TECHNOLOGY. The machine integrates easily into existing production environments, with compact installation dimensions of 7.50 by 2.60m. The RASOMA DZS 400-2 design was developed in collaboration with LTH Castings, a partner with extensive casting experience and expertise in machining complex, high-quality, thin-walled pressure die-cast aluminium components. The design, therefore, directly incorporates practical experience and user requirements. Complete machining in two clamping systems Finishing occurs on the vertical machine in two clamping systems. A clamping device picks up the workpiece from above and moves it to various machining stations. At a re-clamping station, the part is rotated 180 degrees and picked up by the second workpiece spindle for finishing. During second clamping, machining of the next component begins simultaneously at the first pick-up. The process begins with pre-roughing the component's various inner diameters. The tool remains stationary whilst the workpiece rotates. “Unlike conventional turning with a blade, machining with a four-blade ISO boring tool on an HSK-A 100 spindle takes just a quarter of the productive time,” says MAPAL regional sales manager André Ranke. The inner tool also rotates. Tool speed and workpiece speed differences produce cutting speed at the inner blades. The bell-shaped outer tool remains stationary. The component is placed in the gap between inner and outer tools for machining. This patented process reduces forces on the clamping system, avoiding the need for complex workpiece clamping devices with vibration-damping for precise machining of thin-walled components. “When designing the tool, particular attention was paid to the large chip volume and significant forces generated, as simultaneous inner and outer diameter machining is unusual,” explains Michael Kucher, Component Manager E-Mobility at MAPAL. During finishing, only the fine boring tool is driven whilst the component remains stationary. This prevents non-rotationally symmetrical workpiece shapes from causing material imbalances with negative impacts. The workpiece is then re-clamped and the outer area previously clamped in the flange area is machined. The re-clamping station can also relax the material before fine boring. The machine has two tool revolvers for driven tools carrying out further machining based on component requirements. Faster and more stable than expected “The RASOMA DZS 400-2 combines turning speed for pre-machining inner and outer contours with fine boring accuracy for finishing inner contours,” says Daniel Pilz, Project Leader at NSH TECHNOLOGY. With machine, tool technology, and process serialisation, positive prototype results were improved further. Process reliability exceeded expectations, allowing the targeted cutting speed of 700 m/min to be increased. “For aluminium machining, NILES-SIMMONS' experience positively impacts tool technology and machine reliability,” explains Michael Kucher. The RASOMA DZS 400-2 achieves much shorter chip-to-chip time than milling centres because all tools are already in the working area. This reduces non-productive time. Using this technology, studies anticipated 50% cycle time reduction. Parts were initially measured, current guidance recommends testing one part per shift. Daniel Pilz uses figures to demonstrate this is more than adequate: “The RASOMA DZS 400-2 with special MAPAL tools achieves a process capability index over 1.67 for critical characteristics such as cylinder shape, diameter, and concentricity, meeting industrial specifications.” Customers already using the machine achieve annual outputs of up to 180,000 components in a three-shift operation. Success at high volumes LTH Castings in Slovenia is among the first to adopt the serial process for stator production on the RASOMA DZS 400-2. The traditional casting company has over 100 casting cells and processes raw parts on more than 250 CNC machining centres. Around 3,800 employees work across six sites. Dr Primož Ogrinec, CTO of LTH Castings, says: “With our all-in-one solutions from design to series production, we're a key strategic partner for the automotive industry. Our range includes components for drives, motors for battery-powered electric and hybrid vehicles, steering and braking systems.” Robots load and unload the RASOMA DZS 400-2 machines in ultra-modern production. Like most automotive suppliers, LTH Castings produces components for various vehicle models. The RASOMA DZS 400-2's flexibility, which only requires retooling of the clamping device and tool, makes it suitable for stator housing production. “With a single system using the new process, an optimal solution, tailored to manufacturer-specific needs in both quantity and quality, was developed and brought to series production maturity,” says André Ranke. Stator housing production can be carried out for diameters up to 500mm and components up to 500mm in length. “Every housing type we've seen can be manufactured on the RASOMA DZS 400-2—and we've seen plenty,” says Thomas Lötzsch. The project team was surprised when a major car manufacturer's housing design required an internal component indentation. The sample component from MAPAL, specially designed for the process, didn't present this challenge. Yet MAPAL quickly had a joint solution ready with NSH Group specialists: instead of the tried-and-tested fine boring tool, an ultra-precise actuating tool with four slides from MAPAL's product portfolio created the desired inner contour. Machine-side, a connection designed in coordination with MAPAL was ready within days and achieved series production maturity during the ongoing order. With tightly networked development structures, both companies react quickly to newly developed contours. New benchmark for low costs per part The RASOMA DZS 400-2 with MAPAL tool technology has become established in series production, addressing quality issues seen on traditional turning and milling machines. Thomas Lötzsch describes cases where required shape and position tolerances were not met with reliable processes, resulting in up to 50% scrap. When quality was sufficient, cycle times were inefficient, leading to higher workpiece costs. A proven manufacturing process was missing. As price competition is tough among automotive suppliers, RASOMA DZS 400-2 development focused on minimising unit costs from the outset. This goal was achieved through high machine availability, short cycle times, machined component quality, and production with reliable processes.

From wrenching on South Bend lathes in his basement to running Maple Lane Machine & Tool, Brad Jacob has lived just about every phase of the machinist's journey. In this episode, Brad sits down with us to talk about how he went from BMX-riding shop kid to shop owner serving the medical industry. We dig into restoring old iron, the grind of starting a business out of your garage, and what it's like to see your parts end up in life-changing applications. If you've ever hauled a Bridgeport down a set of stairs, wrestled with woodworking dust, or wondered whether manual machining really makes you better at CNC, you'll get a kick out of this one.Connect with Brad here:YouTube: ‪@BasementShopGuy‬ IG:  maplelanemachineandtool  

TOPICS: Argon purging heat treat bags Revisiting tool life in steel Tapping, form tapping, threadmilling Machining graphite

Episode 289: Adrian is joined again by our head of New Product Development, Paul Adams, to explore the complexity of plastic injection mold tooling and what it takes to go from tooling design to mass production of plastic parts. They explore the full journey, from DFM and tool design through trial runs (T0, T1, T2) to final sign-off and mass production. Along the way, they highlight common pitfalls, golden samples, and why rushing into production can be a costly mistake. You'll love this episode if you're developing plastic products, as it will help you to avoid surprises and manage expectations in the new product introduction (NPI) process.   Episode Sections: (00:00:03) Introduction to episode 289 (00:00:13) Adrian welcomes back Paul Adams (00:00:35) Today's topic: plastic injection mold tooling and its complexity (00:01:11) From DFM to mass production – the journey explained (00:02:01) Why tooling is expensive and misunderstood (00:02:48) The role of DFM (Design for Manufacturing) in tooling (00:05:13) Customer involvement and asking the right questions (00:05:19) Tooling design: bolster set vs. core and cavity (00:06:21) Material procurement and standard vs. custom components (00:09:01) Machining the tool: CNC, EDM, wire cutting, polishing (00:11:12) Metal safe condition and first fitting (00:11:59) The T0 trial run explained (00:13:42) First look at molded parts and making big adjustments (00:15:09) The T1 trial run with virgin polymer (00:15:57) Inspection reports and customer sign-off (00:18:00) Surface texturing between T1 and T2 (00:18:14) T2 trial – final tuning and sign-off preparation (00:19:02) Phase gates link: tooling to mass production (00:20:19) Golden samples and color consistency checks (00:22:02) Why being on the ground in China helps with sign-off (00:23:23) Limit samples and customer approval process (00:23:55) The importance of T0–T2 for expectation management (00:24:58) Why not to rush into mass production (00:25:02) Links to prototypes and phase gate methodology (00:26:05) Don't sign off tooling until everything is consistent (00:26:59) Moving into mass production and ongoing monitoring (00:28:28) Tool lifespan and long-term considerations (00:28:48) Wrapping up: intricacies of tooling complexity (00:29:16) Sofeast NPI guide and related video resources (00:30:16) Looking ahead: polymers and material selection (00:30:45) Closing remarks and call to action   Related content... How We Work With You On New Product Development & Manufacturing Projects - Agilian NPI Process Tooling Management for Plastic Injection Molds in China 7 Key NPI Tasks Before Production The Conundrum of Investing in Tooling Before a Final Prototype Inside the Tooling: Common Plastic Injection Mold Components Explained Understanding Plastic Injection Mold Tooling Complexity, from DFM to T1, When Manufacturing in China (Video) Get in touch with us Connect with us on LinkedIn Contact us via Sofeast's contact page Subscribe to our YouTube channel Prefer Facebook? Check us out on FB

The editorial team dives into the September issue of Manufacturing Engineering and Technology (MET), covering the latest trends of the auto industry, the continued rise of AI and the critical importance of cybersecurity preparedness. 

I don't know about you, but when the tariffs hit on Liberation Day, April 2nd, we were like “Oh @#$%, is this really happening?” We watched our portfolios crash in real time. Our company lost half our profit from one deal overnight, and honestly, we had no clue what was coming next. On today's show, [...]

Unlock the secrets of precision CNC machining for cylinder heads and boost your engine's performance!In this exclusive webinar, Anthony Usher (President of MEC CNC) and Chuck Lynch (VP of Technical Services, AERA) share advanced machining methods for cylinder heads that are transforming the performance and racing industry. From valve guide honing to valve seat machining challenges, you'll discover how precision manufacturing can dramatically improve power, longevity, and efficiency.

Founded in 1998 as a spin-off from the prestigious gunmaker Westley Richards, Westley Engineering has evolved significantly beyond its origins. While only 5% of its output now relates to gun components, the company has established itself as a trusted supplier of machined components and assemblies to various sectors, including aerospace, automotive, rail, white goods, and renewable energy. Aerospace is its largest market, representing 45% of total production by value. A notable aerospace contract involves manufacturing rotor clips used in aircraft disc brakes. Crafted from aerospace-grade steel and Inconel, these components are utilised in both civil and military aerospace programmes. Demand for these clips has significantly increased in recent years. Three years ago, Westley Engineering enhanced the accuracy of the manufacturing process by transitioning from piercing holes in the clip on press tools to drilling them on a 40-taper VMC. While this change improved precision, it also significantly increased cycle times and rendered the process more labour-intensive. So in late 2023, the company installed a Brother Speedio S700Xd1 4-axis, 30-taper machining centre, followed by a second in April 2025. Supplied by Whitehouse Machine Tools, the exclusive UK and Ireland distributor for the Japanese manufacturer, these high-speed machines have now replaced the VMC for production of the clips. John Harland, Managing Director of Westley Engineering, said: “The arrival of the first Brother machine was a game-changer. Its exceptional speed, especially the 0.7-second tool changes, means each Speedio can machine clips 35 to 40% faster than with our previous setup.” “The former VMC ran around the clock on weekdays and through the weekend. The new Speedios not only handle the entire production volume more efficiently, but also offer extra capacity for future growth.” In partnership with Whitehouse Machine Tools, Westley Engineering implemented an automated, single-operation process on each Speedio. The new production route features custom-built fixtures with nine inclined bars, each capable of holding about 36 clips. This high-density arrangement enables over 300 parts to be machined per cycle, significantly more than the flat fixtures used previously. Cycle times have been reduced to between two and three minutes per clip, depending on the variant. For example, the Inconel version requires additional milling on the outer arms, whereas the steel variants do not. Typical batch size ranges from 5,000 to 10,000 units. Before deployment, the process was validated at Whitehouse Machine Tools' Kenilworth technical centre. Its applications engineers wrote the machine programs, assisted with fixture setup and provided on-site training, all offered as part of the supplier's lifetime service and support. A coolant-actuated gripper, housed in one of the Speedio's 28 turret positions, picks up each clip from the inclined bars. After verifying the workpiece position using sensors, the gripper transfers the part to a Schunk hydraulic vice mounted on a rotary axis. The component is then machined – drilled, countersunk and in some cases milled – before being dropped into a container for post-processing. All clips undergo 100% inspection, including after heat treatment, followed by fettling as needed to correct any distortion. Mr Harland noted: “Scrap has dropped to under 1%, down from near 4% with the old process. And thanks to the energy efficiency of the Brother machines, we've cut power consumption by an estimated 60%.”

With skilled labour in short supply everywhere, it is becoming increasingly difficult to maintain or enhance productivity in metal-cutting production without complete automation. Companies will gain a competitive edge if they pay greater attention to the customer's perspective during these ongoing labour constraints and contemplate comprehensive machining solutions. The pressure in metal-cutting production is gradually intensifying due to a decreasing number of qualified individuals in the labour market. The labour situation is likely to deteriorate as the current skilled workforce begins to retire in the next five years. Furthermore, those workers still willing to work may lack the necessary skills for many essential tasks. An effective approach for transforming shops could involve their tool partner. If tool manufacturers consider the perspectives of customers and users, they possess tools and solutions that facilitate machining operations requiring fewer staff. This is particularly relevant in machining scenarios where fully automated processes are not feasible. One forward-thinking tool manufacturer is ARNO Werkzeuge from Ostfildern near Stuttgart. The family-run company possesses a wealth of expertise derived from its proximity to customers. This is reflected in various tools that prioritise complete machining wherever possible, enabling users to rely on rapid and user-friendly tool-changing systems for both fixed headstock and Swiss-type automatic lathes. The Swabian company has recently added height-adjustable holders for back working to its product range. These holders boast several impressive features not found in conventional systems. The newly introduced height-adjustable holders for machines without a Y2 axis can be finely pre-adjusted off the machine using an adjustment device, enhancing production and machine running times whilst making the process easy to learn. The easy-to-install system comprises a basic holder, spacer plate, top holder, and coolant supply attachment. The basic holder is precision clamped and secured by a simple dovetail guide, featuring smooth surfaces to prevent chip accumulation. ARNO Werkzeuge's new holders preserve the centre height setting when the tool holder is replaced, guaranteeing repeat accuracy and saving considerable time. Tool-changing scenarios always present challenges that can cost time and create sources of error. For trained lathe operators, these are everyday tasks. However, semi-skilled workers may lack the skills required for today's highly developed turning processes. Tool manufacturers who consider these scenarios now will have a competitive edge. When tool changes can be entirely eliminated, tasks naturally become easier. ARNO Werkzeuge has developed fixed holders with tools for machines featuring a Y2 axis, where the adjustable axis determines the centre height. These holders are designed in collaboration with machine manufacturers to ensure optimal dimensions whilst offering high stability. The company's patented AWL tool holder system can accommodate between two and eight tools, depending on the machine design, enabling a wide range of turning operations without human intervention. The AWL direct mount has an integrated coolant supply with two separate cooling channels supplying coolant to the cut point at high pressures of up to 150 bar. If tool changes are necessary, the AWL direct mount is supported by the AFC quick-change tooling system. Removing or fitting two-part tools requires only a few straightforward operations. Interchangeable tool holders can be fitted and removed swiftly, with only the front section needing detachment to attach the new insert. In view of the skilled labour shortage now and in the future, tool manufacturers need to rethink their approach. ARNO Werkzeuge, whose products are easy to use, adjust, change and handle, exemplifies achieving this transformation.

As nickel-based alloy parts become increasingly prevalent in the aero sector, the demand for optimised cutting tools grows. Nickel-based materials exhibit poor machinability, adhere to cutting tools, and consist of abrasive particles within the alloy. These issues result in poor productivity when using carbide tools. Henri Sevonen, Senior Industry Segment Manager – Aerospace for metal cutting specialist Sandvik Coromant, explains how new ceramic end mill technology has emerged to meet these requirements. Most aerospace parts are made from heat-resistant super alloys (HRSAs) and nickel-based alloys, which impose specific demands on engineers tasked with machining spools, turbine disks, combustion casings, and blisks. While many utilise solid-carbide end mills, these tools have limitations in performance. In the global arena, aerospace machine shops are looking for next-level technologies to deliver a step-change in productivity and/or tool life. Ceramic end mills can provide that very leap, offering up to 20-30 times more machining speed than solid-carbide tools. Such gains can be achieved because ceramic cutters retain their hardness at the high temperatures which arise when machining nickel alloys. The brazed ceramic CoroMill® 316 exchangeable-head end mill for roughing serves as a productive solution for aero engine applications involving ISO S materials. Firstly, the exchangeable head concept provides inherent process flexibility. Additionally, a six-flute version with a straight corner radius is available, delivering productive side milling, alongside a four-flute version for face milling. The ceramic substrate allows for a different cutting process in comparison with traditional solid-carbide tools. Importantly, the unique S1KU SiAlON grade is purpose-designed for the superior machining of nickel alloys, and is supported by negative geometry that provides a tough cutting edge. The latter also features a T-land for stable operations. SiAlON carries a chemical composition of aluminium oxide and silicon nitride (Al203+Si3N4), a combination that promotes high wear resistance, even at elevated temperatures. A stable set-up is recommended in all cases, and always without coolant application; machine shops should use pressurised air instead, as coolant would simply burn at the high temperatures involved. Furthermore, the use of coolant promotes thermal shocks and negatively affects tool life. Importantly, high spindle speeds of at least 13,000rpm are required. Additional recommendations include the use of down milling, as well as a programmed tool path that maintains the tool in constant contact with the material. It is clear that nickel-based alloys will play a vital role in the future of aerospace manufacturing. However, there are many challenges facing those tasked with producing aerospace engine components. It's only through continued tooling innovations, such as ceramic end mill technology, that aerospace machine shops will be able to optimise the machining process.

Machining aerospace alloys presents challenges to tool performance. A comprehensive strategy is essential to achieve optimal performance while avoiding process-limiting issues. These alloys are ideal for high-stress components due to their strength and heat resistance. However, their poor machinability stems from high strength and low thermal conductivity. Effective strategies encompass optimising cutting parameters, utilising advanced tool materials and coatings, and employing efficient cooling and lubrication techniques. Implementing precise toolpaths and chip evacuation can significantly enhance performance. “The biggest issue when machining high-temp alloys is heat,” says Danny Davis, Senior Staff Engineer Solutions at Kennametal. “We need to take special care in managing the heat through correct speeds, coolants, coatings and substrates.” Where is the heat coming from? Heat generated during cutting does not dissipate easily into the workpiece or chips when compared to other materials. This forces the tool, and sometimes the part, to bear the thermal burden. Every machining operation is essentially a thermal system where electrical energy enters the spindle and converts into kinetic energy (tool rotation and movement) and heat (from plastic deformation). During chip formation, three distinct phases occur: Rubbing, involving pure friction   Plowing or plastic deformation, where approximately 90% of energy becomes heat   Shearing, where actual chip separation occurs but still generates significant heat “Thermal energy is the biggest factor damaging the cutting edge,” said Steve George, Senior Manager, Product Design Engineering at Kennametal. Ways to Manage Heat in High-Temp Alloys Use tools designed for efficient cutting by reducing specific cutting energy—the energy required to remove a unit volume of material. Tools like HARVI™ I or HARVI II reduce cutting energy through optimised geometries and coatings.   Deploy advanced coatings such as Kennametal's KCSM15A grade, engineered specifically for high-temp alloys. Its smoother, thinner layer retains a sharper cutting edge while enhanced abrasion resistance makes it ideal for aggressive nickel-based alloy conditions.   Increase lubrication with high-pressure coolant systems or minimum quantity lubrication (MQL) to reduce thermal loads, particularly at high cutting speeds. Lubrication cools and separates contact surfaces, directly reducing energy converted to heat during rubbing and plowing stages.   Use tools made of insulating materials like ceramics or certain coated carbides. Since high-temp alloys have poor thermal conductivity, heat stays near the tool. If the cutting tool conducts heat better than the workpiece, it absorbs more heat and wears faster.   Minimise contact time during chip formation. Traditional milling involves constant contact, increasing heat due to extended machining time. Dynamic milling uses smaller radial engagement and keeps the cutter moving with less surface contact. Coolant and Lubrication Best Practices High-temp alloys require strategic coolant management: Water offers excellent heat transfer but poor lubrication. Combat abrasion with coolant rich in extreme pressure (EP) additives.   Air aids chip evacuation when coolant isn't viable. Neat oils provide superior lubrication but are reserved for extreme cases due to maintenance requirements. Placement matters as much as volume. Ensure coolant hits the cutting zone directly—poorly aimed nozzles waste coolant and leave tools vulnerable. Tools like the HARVI IV series offer through-tool coolant delivery. “Higher coolant concentrations help reduce abrasive wear and manage heat when machining high-temp alloys,” said Katie Myers, Product Manager Marketing at Kennametal. “High-pressure through-tool coolant ensures effective heat removal and chip evacuation, crucial for tool life and part quality.” Using Ceramic Tools in a Dry Environment Ceramic tools offer unique advantages when machining high-temp aerospace alloys. Their extreme temperature resistance makes them well-suited for dry cutting where traditional carbide tools struggle. “When we discuss ceramic tools, we're almost always talking about dry cutting,” explained George. “You need careful setup because ceramic tools are much more sensitive to tool path and workpiece geometry.” Managing heat without coolant is key with ceramics. George noted, “Heat is obviously a big concern with high-temp alloys, but ceramic likes heat. We want to generate heat and eliminate it quickly.” George advised avoiding re-cutting and ensuring good chip evacuation to prevent premature wear or failure. He suggested specific motion strategies: “Step the walls of pockets. As you step down, move away from the wall with each pass. This keeps the tool away from the heat zone and helps prevent excessive burr formation.” Effective Approaches for Solid End Milling of Aerospace Components Pocketing Techniques and Methods of Entry: Many aerospace parts feature deep, complex pockets requiring proper entry strategy and cutter selection, especially in materials prone to work hardening and thermal stress. “Pocketing is one of the most common aerospace operations, but it can be tricky with high-temp alloys,” said George. Plunge entry works best for small pockets with limited space. HARVI I TE or HARVI II TE solid end mills plunge directly into material, offering high flexibility for tight spaces. Ensure cutting forces don't exceed machine capabilities.   Ramp entry suits deeper pockets and allows more aggressive cutting. Straight angle ramping can significantly reduce cycle times but requires machine rigidity to withstand higher forces.   Helical interpolation provides the most stable and efficient pocketing strategy due to lighter depth of cuts. Corner geometry requires careful consideration. Oversized tools can cause excessive radial engagement in tight corners, increasing wear and chatter. “If you have a half-inch radius corner, use a three-quarter-inch diameter tool, maybe even 5/8,” said George. “Use a small enough tool to follow the corner arc without gouging or over-engagement.” Minimising Chatter and Maintaining Rigidity: Chatter often stems from machine-tool interface issues with high-temp alloys. Even the best tool can fail if the spindle or machine lacks rigidity to absorb cutting forces. “Chatter occurs when there's too much movement between tool and part, leading to inconsistent cuts and tool wear,” explains Myers. “The best way to reduce chatter is ensuring your machine has sufficient rigidity.” If chatter persists despite adjusting stickout and tool selection, reduce depth of cut to lessen cutting forces instead of slowing feeds and speeds. This keeps vibrations in check without impacting cycle time. “Even with a robust machine, combining long stickout and weak spindle can lead to chatter. It's about balancing tool size, rigidity and cutting force,” George says. Cutting Parameters and Tool Life Tool longevity directly relates to cutting parameters. Running tools at correct speeds, feeds and chip loads ensures maximum tool life while preventing premature wear. Speed is crucial when machining high-temp alloys—too fast burns through tools quickly. Chip thickness is equally important. Light radial engagement without proper feed compensation leads to rubbing rather than cutting, generating excess heat and accelerating wear. Wall Stiffness and Support Geometry When machining features like blisks, isogrids, or blades, geometry plays a critical role in maintaining part stability and minimising deflection. Adjacent or curved walls often reinforce features, offering opportunities to exceed standard roughing rules. “The curvature of the blade actually adds stiffness to that part,” said Davis. “These rules are guidelines. If the wall has curvature, adjacent walls, corners, or bottom radii—all add stiffness.” Conclusion Machining aerospace components from high-temp alloys demands more than just the right tools—it requires a comprehensive strategy addressing heat, rigidity, toolpath planning, and part geometry. Using the right strategies keeps you ahead of the solid end milling curve in machining complex aerospace parts.

In the realm of modern manufacturing, precision and efficiency are paramount. ISCAR consistently pushes the boundaries of innovation with its Polycrystalline Diamond (PCD) and Cubic Boron Nitride (CBN) tools. These advanced materials are transforming how industries approach machining to provide significant advantages. PCD tools are renowned for their hardness and wear resistance, making them perfect for machining non-ferrous metals, composites, and abrasive materials. ISCAR's PCD tools are designed to provide precision and superior surface finishes, essential in industries such as aerospace, automotive, and electronics. The benefits of ISCAR's PCD tools include extended tool life, as PCD's exceptional hardness ensures that tools retain their cutting edge for longer periods, thereby reducing the frequency of tool changes and minimising downtime. Furthermore, cutting speeds can be increased. With PCD tools, manufacturers can operate at higher cutting speeds, thereby improving productivity and reducing cycle times. ISCAR's innovations in PCD tooling feature specialised geometries that improve chip control and heat dissipation, further optimising performance in demanding applications. ISCAR's CBN tools represent another cornerstone of its cutting-edge solutions, specifically designed for machining hardened steels, cast iron, and superalloys. CBN ranks second only to diamonds in hardness, making it an ideal material for tools that must maintain their integrity under extreme conditions. An essential advantage of using CBN inserts is the ability to replace the slow and costly grinding operations of hardened parts. Turning with CBN inserts significantly lowers the cost per part compared to grinding. ISCAR recognises that customers are shifting their finishing processes from grinding to turning with CBN inserts, particularly in the automotive industry. In grinding operations, size tolerance specifications exceed the capabilities of turning, while surface finish requirements are excessively stringent for hard turning. In hard turning, the size tolerance specifications surpass the turning capabilities, showcasing a complex geometry that makes single-point turning more practical. This method features relatively high metal removal rates, dry machining, faster machine setup, and shorter cycle times, facilitating both inner and outer diameter machining on a single machine. CBN is chemically passive when used in ferrous materials. CBN is a synthetic material produced by a high-temperature and high-pressure process. The finished product consists of one carbide layer and one CBN layer. The combination of the two materials is called a cubic-boron-nitride (CBN) wafer. CBN was developed to compete with the finish-grinding process of hardened ferrous materials (45-68 HRC) for economical cutting of 80 to 250m/min. CBN is also used in cast iron machining applications, allowing for extremely high cutting speeds of more than 1000m/min. Cutting tools made from CBN sintered materials are produced by mixing CBN with ceramics as hard as diamonds. Together, these materials are sintered at extremely high pressures and temperatures. Due to its low affinity and high hardness, sintered CBN delivers enhanced cutting performance, particularly for high-speed machining. The key advantages of CBN tools are: Superior Hardness and Strength: CBN tools withstand high temperatures and maintain sharpness even when cutting hard materials. This is essential for industries like automotive and aerospace, where hard turning is standard.   Improved Productivity: The durability of CBN tools allows for higher cutting speeds and feeds, translating to faster machining processes and increased throughput.   Reduced Tool Wear: With exceptional thermal and chemical wear resistance, CBN tools last longer than conventional carbide tools, leading to long-term cost savings. ISCAR's commitment to innovation is evident in the development of multi-tipped CBN inserts featuring enhanced edge preparation, ensuring optimal performance in the most challenging machining environments. ISCAR's insert types are designated as: MT Type - Mini-Tipped Multi-Cornered/Single-Use Inserts. These single-use inserts are designed to enhance machining efficiency by fully utilising each cutting edge. With a smaller and more economical CBN tip, they significantly reduce costs by providing more cutting edges per insert. The multi-cornered design features a single piece of ISCAR-CBN mounted on every usable corner. Single-sided inserts utilise the top corners, while double-sided inserts make use of both the top and bottom corners. Available in various shapes, square and diamond-shaped inserts, known as ‘Quadro', offer 4 corners, whereas triangular inserts, referred to as ‘triple', provide 3 corners.   MM, MF, MR Chipbreakers Type CBN Inserts: ISCAR offers a variety of MT chipbreaker geometries tailored to provide optimal solutions for each specific application, ensuring excellent chip control in hard machining. These chipbreakers effectively prevent long chips and possible workpiece damage, while maintaining a stable and reliable production process. The MF-type inserts are customised for fine to medium cutting, MM-type inserts are perfect for medium machining, and MR-type inserts are intended for roughing operations.   L Full Edge Tipped Inserts: Designed for productivity, these full-edge tipped CBN inserts come in various shapes to suit different machining needs. Triangular-shaped inserts feature a full edge tipped with CBN, while square-shaped inserts offer right or left-hand full-edge tipped CBN options. These inserts provide increased stability, enhancing overall machining performance   HS Type Half Solid CBN Inserts: These inserts feature a top layer of CBN with a carbide base, offering multiple cutting edges. The high hardness achieved through a special binder results in excellent wear resistance, impact resistance, thermal stability, and chemical stability, making them ideal for metal processing. They provide exceptional cost performance, saving 30 to 50% compared to carbide inserts. The solid material ensures high mechanical strength, making it a superior cutting tool material for extreme conditions. These inserts lower machining costs, require fewer tool changes, and are 5 to 10 times more efficient than carbide and ceramic inserts.   Solid CBN inserts are versatile and can be used across diverse industries. They are particularly effective for cast iron and hardened steel workpieces, including automotive engine components, brake discs, brake drums, pulleys, cylinder blocks, cylinder liners, pumps, and cast-iron rolls. For hardened steel, they are suitable for industrial gears, wind power bearings, drive shafts, crushing hammer cylinders, and slurry pumps.   S Type Full Solid CBN Inserts are designed for aggressive machining conditions, offering numerous advantages such as excellent wear resistance, impact resistance, thermal stability, and corrosion resistance. They provide strong thermal stability and are ideal for high-speed machining, particularly roughing. These inserts save 30 to 50% compared to carbide inserts while delivering superior surface quality, enabling turning instead of grinding. The solid material ensures a high degree of mechanical strength, making it a superior cutting tool material.

What do a luxury wristwatch and a 50-foot-long aerospace weldment have in common? They're both precision-machined, but that's where the similarities end.  In this episode of MakingChips, we're exploring the extremes of manufacturing—from parts that fit on the tip of your finger to parts so massive they require cranes and riggers just to load onto a machine. Paul Van Metre and Mike Payne are joined by two guests who represent the far ends of the machining scale. Josh Hacko, a fourth-generation watchmaker from Sydney, Australia, crafts ultra-small and ultra-precise components for timepieces and high-tech applications like quantum computing and medical implants.  On the other end, Jerry from Baker Industries in Michigan oversees the fabrication and machining of massive weldments and structural components for aerospace, defense, and nuclear energy—some measuring over 50 feet and weighing tens of tons. This episode dives deep into the radically different strategies each shop uses for tooling, fixturing, inspection, quoting, and problem-solving. From tea strainers used to sort microscopic parts to massive additive weld builds handled by 30-ton cranes, it's a fascinating look at how scale transforms every aspect of the job. If you've ever wondered how much machining can vary across the industry, this conversation will expand your view. Whether you're cutting parts measured in microns or managing five-ton setups, one thing remains constant: it's all about having the right people who love the craft. Segments (0:00) Why the people behind the process matter most—no matter the scale (0:26) How Paperless Parts can simplify quoting in your shop (2:16) Comparing the biggest and smallest jobs in machining (4:30) Josh Hacko's background in watchmaking and micro part production (6:03) Jerry Kablak's work on large-scale machining for aerospace, energy, and defense (6:51) Part sizes: from sub-millimeter to over 70 feet long (8:38) How Josh got into contract micro-manufacturing by accident (11:53) Handling tiny parts: bar diameters under 2mm and parts smaller than a fingerprint (13:45) How Jerry and his team navigate some of the largest projects in the world (19:28) Josh's creative solutions: glue workholding, sieves, acetone, and hand-ground tweezers (22:19) Logistics challenges in big machining: setup time, crane handling, and laser tracking (26:16) Leverage Hire MFG Leaders to equip your shop (28:22) Handling and inspection of tiny parts: from tea strainers to plastic tweezers (32:16) Overproduction and scrap on both sides of the spectrum (33:54) Inspection: From laser trackers to 700x optical zoom on a Zeiss CMM (36:14) Tolerances: Josh works in single-digit microns; Jerry works in 10–20 thou over 40 feet (44:05) Drilling a 20-micron hole and the tools it takes to do it (45:29) Your success depends on the skill and resilience of your people (47:34) From rocket hardware to medical implants to lunar landers (51:08) Mutual respect across the size divide (54:11) Listen to Machine Shop Mastery if you're serious about growing your shop  Resources mentioned on this episode Josh Hacko on LinkedIn NH Micro  Nicholas Hacko Watches Jerry Kablak on LinkedIn Baker Industries Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

In the 121st episode of Taps and Patients, AJ, Jacob, and Justin from Toolpath discuss the usage and features of Toolpath software, emphasizing its role in CAM automation and quoting processes. They address various user experiences, the development of tool libraries, and the challenges associated with implementing new features and improving usability. Additionally, Justin shares insights on the software's AI foundations and the ongoing efforts to enhance documentation and educational resources for users, while also announcing special offers for potential subscribers.Join Toolpath Today:https://app.toolpath.com/sign-up?affiliate=180301HuffTools:Torque Wrench Adapter ER40: https://amzn.to/3SOx9AfAllen Wrench Set: https://amzn.to/3KeFYg4Pliers Wrench: https://amzn.to/3G0eqKlTumbler: https://amzn.to/3tMKlsUAir Compressor: https://amzn.to/3ilQSUYBlast Cabinet: https://amzn.to/37yYlOkBlasting Grit: https://amzn.to/3iiPpi7Rapid Air System: https://amzn.to/3uatCiqCamera: https://amzn.to/3qjtSdJMicroscope: https://amzn.to/3E3PV1Y

When it comes to the medical field, precision and reliability are crucial for producing high-quality biocompatible components. Kennametal's TopSwiss™ line of tooling excels at meeting stringent requirements and close tolerances. This platform supports the development of cutting-edge medical technology, helping to improve the lives of those who rely on the latest medical innovations. TopSwiss tooling features sharp cutting edges and aggressive geometries that create low cutting forces and excellent chip evacuation, ensuring longer tool life and superior surface finishes. The TopSwiss™ MBS (Micro Boring Solid) system is especially distinguished for its precision in machining extremely complex and small components. “In regard to the TopSwiss MBS, especially for medical-grade applications, the tooling must be precise and reliable to manufacture components like bone screws, tulip heads, dental implants, and surgical instruments,” said Scott DeVinney, Senior Global Product Manager, Medical and Small Part Machining. “They have to meet the most stringent requirements for safety and compatibility with human tissue.” Innovative Solutions Finding the best results for customers is always a priority when designing the latest technology. When a prominent medical company is faced with the challenge of pinch-turning long instruments made of 17-4PH stainless steel, there is a struggle with tool life and chip control. To resolve this, the Kennametal team creatively adjusted parameters. They processed these instruments on Swiss-type turning machines using a standard TopSwiss ISO turning insert with advanced finishing wiper technology and a new coated cermet grade (KTP25S), designed specifically for Swiss-type turning. This resulted in excellent chip control and surface finish, and it increased tool life by 900%, from 50 to 500 pieces. Additionally, a TopSwiss ISO turning insert with the new Light Finishing Swiss (LFS) geometry and grade KCP20S was used to enhance surface quality and chip control for a company needing a solution for turning PH stainless steel instruments. The TopSwiss tooling not only improved surface quality but also offered nearly 50% cost savings over the customer's existing solution. Advanced Coatings and Tool Holders  The TopSwiss™ MBS platform contains micro boring inserts specifically designed for machining medical components. These inserts feature a specialised KCSM25S coating for a smooth, polished surface that reduces chip adhesion and improves component quality. The inserts also have a unique lead and relief angle that can withstand high tool pressure. Additionally, coolant is delivered directly through the tool to the cutting edge, reducing heat and improving chip control. For optimal performance, the inserts can be paired with HP (High Performance) tool holders, which offer high precision and repeatability to the centerline of ±5 microns. Versatility and Customisation Kennametal's TopSwiss™ platform stands out for its versatility in handling a wide range of applications, with nearly 1,000 inserts available. This extensive selection allows for precise customisation to meet specific machining needs, whether it's boring, profiling, back boring, grooving, threading or multi-directional turning. Low Feed and Speed Applications Highly effective in low feed and speed applications due to their superior chip evacuation, the TopSwiss™ ISO inserts ensure smooth operation by efficiently removing chips and preventing build-up. They provide excellent surface finishes and extended tool life, thanks to their precision and sharpness. With nose radii ranging from 0 (sharp) to 0.80mm and close tolerances (+0/-0.05mm), these inserts offer precise cutting capabilities. Material-Specific Inserts The ISO platform offers specialised inserts in both carbide and cermet grades. These inserts come in fine finishing, light finishing, parallel positive, and finishing wiper geometries. Carbide inserts can be used on steels, stainless steels, high-temperature alloys, and non-ferrous materials with grades such as KCS25S, KCM25S, KCP20S, and KN10S. Cermet inserts are designed for carbon steels, alloy steels, and stainless steels with the grade KTP25S. The Importance of TopSwiss Cermet Wiper Cermet is highly effective for machining applications that require high surface quality, dimensional stability, and tight tolerances. It is particularly suitable for high-speed finishing. Offering significant improvements in surface finish and productivity, the TopSwiss Cermet wiper insert features a secondary radius (rw) that follows the primary corner radius (r), effectively reducing the scallop height (Ra) and greatly enhancing surface roughness. Key Advantages of Cermet Wiper Inserts Due to the larger size of the secondary radius, wiper inserts can achieve higher feed rates while still maintaining or even improving surface roughness. This results in increased productivity without compromising quality.   Wiper inserts are most effective when used to activate features that enable the secondary radius to follow the corner radius. This includes straight lines, small angles, and chamfers. However, they are less effective on steep angles or chamfers, where the geometry does not allow the secondary radius to follow the corner radius. “When you're using wiper inserts, it's all about the details. Think about the lead angle and the specific feature you're machining,” said DeVinney. “These details can make or break the effectiveness of the inserts. You must take the time to plan and set up carefully to achieve the best results.” To avoid workpiece damage, it's crucial to select the appropriate material and machining speed and use coolant to prevent overheating. This can be achieved by adjusting cutting speeds, feed rates, and the depth of cut, ensuring proper coolant flow, and selecting the right cutting tools. Kennametal's Swiss-type turning platform is the perfect solution to enhance efficiency and provides a cost-effective, versatile solution applicable to various materials. Kennametal's TopSwiss™ platform stands out as a premier solution for precision turning. With its advanced tooling features, innovative solutions, specialised coatings, and material-specific inserts, TopSwiss™ ensures precise machining capabilities, particularly in the medical field.

Aleading OEM specialising in the design and production of equipment for oil heating and diesel tank applications, as well as being a subcontract engineering firm, Atkinson Equipment has dramatically reduced lead-times following investment in a Brother Speedio U500Xd1 5-axis machining centre equipped with Tezmaksan CubeBox automation from Whitehouse Machine Tools. Adam Walford, Engineering Group Sales Manager at Atkinson Equipment explained: “The automation solution from Whitehouse has increased our productivity dramatically. We have typically halved lead-times from 12 weeks down to six for complex subcontract parts and reduced them even further when making components for our own products, say from a month down to one week.” “Since automating the milling side of the business, we have also seen a reduction in the bottleneck we previously had when parts arrive from our turning section for prismatic machining. Our ability to get product out of the door to our customers is through the roof. It is helping us to win new business in the subcontract area, as well as to grow our OEM division.” Based in Westbury, Wiltshire, Atkinson Equipment is required to manufacture large volumes of parts for its own refuelling and liquid transfer products, which it has been doing for over 50 years. It also needs to produce a high mix of smaller volumes for the subcontracting division, which has been running for half that time, but which is growing rapidly. This dual role places significant demands on its manufacturing capabilities and was pivotal in the investment in the automated Brother-Tezmaksan cell. The relationship with Whitehouse Machine Tools began in 2019 with the purchase of a Brother 5-axis CNC machining centre, a Speedio S700X1 equipped with a Lehmann rotary-swivelling compound table. This initial investment allowed the company to machine complex parts on multiple faces in a single set-up, significantly improving efficiency. Having experienced the benefits, Atkinson Equipment went on to buy a Brother Speedio M200Xd1 trunnion-type 5-axis machining centre in 2023, initially to manufacture a complex aerospace part. At first, the idea was to automate the existing S700X1 on site with the Tezmaksan CubeBox, but this would have necessitated an upgrade to the Lehmann equipment to provide pneumatic supply for automatic clamping of parts. However, a visit to the Whitehouse showroom in Kenilworth revealed the potential of automating a Brother U500Xd1 5-axis machining centre instead, as this was the configuration being demonstrated. Mr Walford explained, “Looking at the cost differential between just the Tezmaksan compared with the automation plus the U500Xd1, it made sense to go for the automated set-up complete with the new 5-axis machine. We needed extra capacity anyway, so it made absolute sense for us, especially as it was more affordable than we anticipated.” The Brother U500Xd1's large working volume for the compact footprint, 28-tool ATC capacity and integrated rotary joint for pneumatically actuating the fixtures proved ideal for the Westbury firm's production needs. Whitehouse provided comprehensive support during the set-up process, assisting with tray template design for holding raw material and finished components, as well as the end-of-arm tooling with double grippers for handling them. The automated cell's sensors create a safe working environment, without the need for traditional guarding. Mr Walford concluded: “It was quite daunting at first taking on a completely new piece of technology like this, but we were confident with the support that we would get from Whitehouse and their ability to guide us through the process to where we are now.” “The relationship with this machine supplier is key. We're very happy with their service and support, it's really brilliant, and it gives us confidence to keep buying from them.”

Chris Armstrong has saved me more times than I can count—helping us at Graff-Pinkert through tough machinery deals, especially when it comes to Swiss machines. Citizens? He's our guy. But today's podcast isn't just about technical know-how. After years of driving coast to coast fixing machines and solving problems most people wouldn't touch, Chris is [...]

After a lot of shoutouts, we finally got Jarrett Morgan from Possum Solutions on the podcast! Jarrett shares his story of how a hobby in machining went way off the rails - starting from working as a film camera operator to opening his own one-man CNC shop, making custom camera gear.We talk about how he taught himself machining during the pandemic, what it's like learning everything the hard way, and how he's adding automation (and a robot!) to help run his shop solo.If you've ever wondered what happens when a hobby gets a little too serious, you'll love this one.Find Jarrett on Instagram here: @possumsolutions

Machining is more than just making parts—it's stress, tight deadlines, and trying to balance work and life without losing your mind. In this episode, we talk about the reality of burnout in the trade, handling overwhelming RFQs, and when taking big risks actually pays off.And much more! Stick around to the end for a big announcement from Patrick!

What if understanding the true cost of every part you produce could be the key to scaling your machine shop? In this episode of Machine Shop Mastery, Paul Van Metre is joined by Marvin Rodriguez from True Precision Machining to explore the strategies that have driven the company's remarkable growth. Marvin shares his journey from starting with little formal education to leading a high-performance machine shop that blends cutting-edge technology with a deeply rooted commitment to craftsmanship.  The conversation covers essential topics that all machine shop owners and managers should consider to scale their operations while ensuring quality and profitability. Marvin reveals how they use activity-based costing for accurate pricing, the importance of offering competitive yet fair quotes, and how to manage production shifts effectively. One of the key highlights of this episode is Marvin's discussion on how True Precision improved its profitability by understanding and adjusting their pricing models, not just for prototype work but also for high-volume production. He emphasizes the importance of paying attention to administrative and operational costs, which often get overlooked in traditional pricing models.  They also delve into building a sustainable work culture, from offering six-figure salaries to top employees to providing clear communication and growth paths for all staff members. This approach has allowed True Precision to maintain quality while attracting and retaining top talent. Additionally, Marvin takes us through their innovative use of AI to streamline quoting and estimating processes, something that is transforming the way they handle administrative work. He talks about how automation and technology have enabled them to make smarter decisions, improve efficiency, and stay competitive in an ever-evolving manufacturing landscape.  Whether you run a small shop or are looking to grow a larger operation, this episode offers invaluable insights into optimizing processes, building strong relationships with customers, and ensuring that your business can thrive for years to come.  You will want to hear this episode if you are interested in... (0:00) Introduction to Marvin Rodriguez and True Precision Machining (2:48) Marvin's journey into the machining industry and his experience in various shops (4:50) True Precision's evolution from 10 CNCs to 17 CNCs and 45 employees (8:19) Activity-based costing and how it improves the company's pricing structure (10:52) Operational efficiency and the benefits of running multiple shifts (15:02) How True Precision improved its customer relationships (18:07) Strategies for managing R&D and prototype jobs while scaling production (24:32) Converting customers from R&D to high-production orders  (27:05) Improving on-time delivery with ProShop ERP (28:10) The challenges and rewards of adding multiple shifts (33:04) Building a positive shop culture by recognizing and supporting employees (37:04) The management metrics that True Precision prioritizes (40:04) How True Precision approaches sales and marketing (45:12) The importance of paying employees well and offering clear growth paths (48:14) Key takeaways for shop owners looking to grow their business  Resources & People Mentioned ProShop ERP Connect with Marvin Rodriguez True Precision Machining  Connect With Machine Shop Mastery The website LinkedIn YouTube Instagram Subscribe to Machine Shop Mastery on Apple, Spotify Audio Production and Show Notes by - PODCAST FAST TRACK

What does it truly mean to be successful as a machinist? Dive into this electrifying episode of the Impractical Machinist Podcast where hosts Patrick, Cameron, and Bradley discuss the ups and downs of the machining trade. Get insights on deep hole drilling and boring, learn about overcoming shop maintenance woes, and hear about their personal definitions of success in both professional and personal life. Plus, catch their real talk on training the next generation of machinists and why paying attention is crucial. Don't miss out on this thought-provoking conversation packed with valuable tips and shared experiences!

For unrivaled precision in medical device manufacturing in the Muskego area, choose CAM Tech, Inc.'s Wire EDM (262-679-8004) services. More details at https://www.camtechedm.com/enhancing-medical-device-manufacturing-with-wire-edm/ CAM Tech, Inc. City: Muskego Address: S83W18902 Saturn Dr Website: https://www.camtechedm.com

Miles Free, Carli Kistler-Miller, and David Wynn are joined by Travis Donaldson of Donmac Precision Machining Inc. where the discuss his experience of passing the business torch from one family member to another.For More Information Visit pmpa.org/podcasts

What makes someone walk away from 23 years in a big shop to start their own shop? In this episode of the Impractical Machinist Podcast, we sit down with Shawn Brown from SBSOLOCO to hear his incredible story.From growing up around machine shops to building his own dream shop, Shawn shares the highs, lows, and hard lessons he's learned along the way. Discover how he prepared for the leap, the struggles he faced running his own business, and the strategies that helped him succeed.

TOPICS: DIY 3d printed machine tools with concrete! Flextures and insane tolerances Machining soft blades in the Kern is slow, but better Patterning stress Hardmlling tool life? Chatter machine monitoring

We want to hear from you! Send us a text message.Is creativity the most underrated skill in machining?This week, Matt dives deep into the world of Swiss machining with George Media, Vice President of Operations for Tsugami America. They explore how this innovative machining method, originally designed for crafting intricate watch parts, has evolved into a versatile tool for manufacturing precision components in medical, aerospace, and beyond. George shares insights on the role of creativity, the growing demand for Swiss machining expertise, and how technical education programs can adapt to meet industry needs.Listen to learn:The surprising role of creativity in this highly-technical, precise, logical industryThe mission behind the machine: why knowing a part's purpose can incentivize higher-quality workmanshipThe skills no machinist can ever life without - even in a high-tech, AI-driven worldWhere CNC education is falling short - and how to bring programs into 2025 and beyondQuotable Moments:"If you get into medical or aerospace, it's kind of interesting that you're making a part for the fuel systems, or you're making a part that's going to be in the human body somewhere, and I think that helps add a little bit more pride into your workmanship. If you understand what the part is used for, you can make better decisions on how to machine it."I think every good machinist is very creative person. They think differently. They think outside the box. On a Swiss machine, you can take that creativity and really flourish with it."3 Big Takeaways from this Episode:1. Creativity is a Crucial Competency in Modern MachiningThe misconception that machining is purely technical is outdated; creativity is at the heart of solving manufacturing challenges. George Media highlights how machinists can program Swiss machines in multiple ways, tailoring tool paths and processes to optimize outcomes. This creative mindset not only improves efficiency but also makes machining a fulfilling and dynamic career for problem-solvers.2. Swiss Machining Opens Doors to High-Demand, High-Earning CareersSwiss machining is a specialized skill with increasing demand across industries like aerospace, medical, and automotive manufacturing. George notes that skilled professionals in this field can earn between $75,000 and $125,000 annually, with even greater potential in leadership roles. Despite the high-tech nature of the work, mastering the basics, like longhand programming, is key to advancing in this lucrative trade.3. Technical Education Must Adapt to Industry's Growing NeedsTechnical education programs are moving beyond basic machining to include advanced methods like Swiss machining, which offers students a competitive edge. George emphasizes the importance of teaching not just the mechanics but also the why behind manufacturing processes, helping students connect their work to real-world applications. With transferable skills and growing opportunities, these programs prepare learners for lifelong success in manufacturing.Resources in this Episode:To learn more about Tsugami America, visit: ACTE CareerTech VISION 2024: https://www.careertechvision.com/Instagram - Facebook - YouTube - TikTok - Twitter - LinkedIn

65. 4 Generations of Machining Legacy with Denny Smith from NMC, Inc.Denny is the 3rd generation owner and President of Northside Machine Company in Dugger Indiana. His son is now working in the business as well making him the 4th generation of Smiths to be involved in the business. This role is one that Denny takes very seriously, and he is determined to continue making NMC Inc the best company it can be.  In this fun conversation recorded live at IMTS 2024, Denny talks about how his family has build NMC into a large machine shop by focusing on things that move the business forward, taking over the downtown of Dugger, and how a move to be more realistic about how the company was with its communication and empowering their already committed team members has made a world of difference!About NMC, Inc.:A family-owned and operated business, specializing in precision CNC milling and turning of metal and plastic parts, as well as CNC fabrication, welding, and assembly.  Founded in 1965 as Northside Machine Company, NMC has been at its current location since 1982, and after several expansions over the years, it has become the 41,300 ft2 climate-controlled manufacturing facility that it is today. Currently, we provide high-quality components to the military, firearms, and aerospace industries.  After many years of working successfully in these markets, we feel we offer something special to our customers:  On-time Service, Quality Workmanship, and Competitive Pricing.  NMC has built a first-class reputation on these characteristics.Follow Denny and NMC, Inc. on Social Media:Personal LI: /denny-smithCompany LI: /company/nmc-incWebsite: www.northsidemachine.comFacebook: /northsidemachinecoinc

In this episode of MakingChips, Al Whatmough explores how AI and automation are transforming the manufacturing industry—not by replacing people, but by empowering them to focus on higher-value work.  Al shares insights from IMTS and introduces the concept of Human-Aided Manufacturing (HAM), where AI handles routine tasks, freeing machinists to make smarter decisions.  They also discuss shifting compensation models toward productivity-based metrics and how automation unlocks new growth opportunities. Tune in to learn how embracing AI can set your team free to innovate and thrive.  Segments [1:19] Learn more about Toolpath and their value proposition [6:53] Bringing AI and CNC together  [9:19] How Toolpath can make a shop better [13:51] Check out the manufacturing transformed podcast [14:21] How Toolpath influences the programming process  [16:31] Why our job is to increase human productivity [19:58] Have the courage to make yourself irrelevant  [21:45] Lights Out is launching soon!  Resources mentioned on this episode Toolpath Connect with Al Whatmough ModuleWorks Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

How does a machinist from Canada end up leading a California tech startup? In Episode #432 of MakingChips, Al Whatmough shares his unique journey—from the shop floor to becoming the CEO of Toolpath, a company dedicated to improving machining through smart software solutions. Al's path is shaped by personal challenges, faith, and a passion for building—whether it's with tools, people, or technology. Now at Toolpath, he's focused on empowering machinists by eliminating repetitive programming tasks, so they can focus on more meaningful work.  Tune in to hear how Toolpath's innovative approach is changing the future of manufacturing—and how Al found his way to the helm of this exciting venture.m Segments [1:50] Introducing today's guest, Al Whatmough [4:21] Al's journey to Toolpath [13:55] Use ProShop ERP to manage cutting tools [16:23] The inspiration for the booth [17:11] Solving for the productivity gap [24:09] Buy the Numbers launching! Resources mentioned on this episode Toolpath Connect with Al Whatmough on LinkedIn The 6 Types of Working Genius  Use ProShop ERP to manage cutting tools Sophia la Giraffe Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

TOPICS:Program ManagementAutomation vs. Hiring Employees Cheap Automation SolutionsMetric vs. Imperial Upcoming ProjectsAutomation or more employees – which one is the right move? In this episode of the Impractical Machinist Podcast, Patrick, Cameron, and Bradley dive into the day-to-day challenges of running a machine shop. They explore whether automation, with tools like robots and dual-station vices, is the way to go or if hiring more hands-on help makes better sense.The conversation also touches on essential topics like managing CAM programs, organizing files efficiently, and using tools like Dropbox to avoid machine mix-ups. The hosts share their favorite tips on keeping tools aligned, handling materials, and working with carbide tools for optimal performance.You'll hear their stories about balancing workloads, dealing with delayed jobs, and navigating programming mishaps—plus insights on scheduling operations to keep things flowing smoothly. If you've ever dealt with G-code errors, unexpected tool behavior, or wondered whether you're using your tooling system effectively, this episode is packed with practical advice.Tune in for a real-world shop talk!

"What's the most economical, acceptable, compliance-based solution?" In our latest podcast episode, we sat down with returning guest Michael J. Soller P.E. CPC, DBIA the Vice President of Business Development at Bowen Engineering Corporation. Michael shares his deep expertise in compliance, problem-solving, and project management in the treatment of industrial wastewater discharge. Drawing from his technical paper titled “Treatment of Aerospace Machining and Inspection Wastewater,” published through the International Water Conference (IWC), Michael's insights offer valuable lessons for both seasoned professionals and newcomers to the field. What was the challenge in treating aerospace machining wastewater? Michael's team was tasked with solving a unique and complex problem: treating wastewater from aerospace machining and inspection processes, which included both oily and chemical-laden water. The challenge? The wastewater had a makeup that was difficult to treat using standard industrial methods due to high variability in water quality, coupled with strict environmental regulations. Michael explains, "The project demanded an innovative approach to remove oils, emulsifiers, and heavy metals, all while ensuring that we met the discharge standards set forth by regulatory bodies." His team had to develop a custom treatment system that could handle the specific composition of the wastewater and still operate efficiently on a day-to-day basis. How was the technical problem solved? Michael's approach revolved around advanced treatment technologies. His team implemented a combination of physical separation processes, chemical treatment, and membrane filtration to address the variable wastewater composition. They also designed the system to operate within tight environmental discharge limits. "We needed a solution that was flexible yet robust enough to consistently meet compliance while accounting for changes in water makeup," he says. His team's strategy of using adaptable treatment methods ensured that the system could be fine-tuned as needed without sacrificing performance or sustainability. How Can We Ensure Compliance in Wastewater Management? Michael walked us through a crucial aspect of industrial water treatment: staying in compliance with local discharge standards. Daily monitoring, regular equipment maintenance, and thorough record-keeping are essential. As Michael put it, it's a simple equation: "Either they're in compliance or they're not." One standout example is how his client wisely operated at a 60-70% capacity rather than pushing their system to 100%. This allowed room for planned maintenance and unexpected issues without jeopardizing compliance. Michael highlighted the importance of planning for maintenance, saying, "They know they're going to have variability, so they plan accordingly." This proactive approach minimizes the risk of being caught off guard and incurring fines or downtime. Managing Projects Without Sacrificing Capacity In industrial projects, there's often a temptation to "value engineer" and eliminate extra capacity to cut costs. Michael shared a compelling example of how a customer made a deliberate choice to avoid this pitfall, ensuring they had the necessary leeway to maintain and repair equipment without maxing out their system's capacity. For customers who may be hesitant about building in extra capacity, Michael recommends having an honest and clear conversation about roles and responsibilities. He stresses that clients must make the final decision, but it's the engineer's job to provide accurate data and practical recommendations. Lessons for Future Industrial Water Projects Michael's work on aerospace wastewater treatment offers practical lessons for other industries facing similar challenges. From early collaboration with key stakeholders to thorough pilot testing of treatment methods, Michael stresses the importance of meticulous planning. "One of the biggest lessons we learned is to engage with the operations team from the beginning. Their input is invaluable in designing a system that will work smoothly in practice," Michael points out. By incorporating feedback from plant operators and end-users, his team was able to build a solution that not only met environmental regulations but also aligned with operational needs. Dive Deeper into Michael's Paper For those interested in a more technical dive, you can access Michael's full paper, “Treatment of Aerospace Machining and Inspection Wastewater,” linked in our show notes. It's a must-read for anyone tackling similar industrial water challenges or looking to enhance their knowledge of specialized wastewater treatment processes. As always, stay curious, stay informed, and keep scaling up your knowledge with us! The Scaling UP! H2O Team Timestamps 01:00 - Trace Blackmore thanks you for the privilege of receiving the AWT Innovation Award 02:30 Trace Blackmore's top 5 items to do to ensure you have faith in your test equipment 11:30 - Catching up with returning guest Mike Soller, P.E. CPC, DBIA 17:30 - Interview with Mike Soller on his paper “Treatment of Aerospace Machining and Inspection Wastewater” 50:00 - Drop by Drop With James McDonald  Mike Soller Quotes “When we understand what the client's business goals are and the fact that they need water to do what they're going to do, and wastewater or used water, finish with what they've got, then we can come up with better economical, schedule driven, and operationally driven solutions.” “When you understand the constituents and you understand the volumes, you can start working with it.” Connect with Michael J. Soller P.E. CPC, DBIA Phone: +1 317 519 4327 Email: msoller@bowenengineering.com Website: https://www.bowenengineering.com/ IWC Conference website: eswp.com/water/overview/ IWC Conference Speaker and Presenter videos: eswp.com/water/iwcspeakers/ LinkedIn: Michael J. Soller P.E. CPC, DBIA Links Mentioned 307 How to Publish a Technical Paper International Water Conference (IWC) American Associated Cost Engineers' Article 18R-97 The Rising Tide Mastermind Scaling UP! H2O Academy video courses National Design Build Institute of America Conference Water Collaborative Delivery Association - Fundamentals of Collaborative Delivery Books Mentioned The Greatest Salesman in the World by Og Mandino The Patriots: Alexander Hamilton, Thomas Jefferson, John Adams, and the Making of America by Winston Groom Think Again: The Power of Knowing What You Don't Know by Adam Grant Drop By Drop with James In today's episode, I have a challenge for you. The challenge is…calculate the Holding Time Index on your cooling towers. Notice I said “towers” in plural.  This is something you should know about all your cooling towers. My first question for you is what is a Holding Time Index, and why is such a calculation important.  What information do you need to calculate it? The Holding Time Index can also be called the half-life or retention time. It is a measure of how much time it takes for a chemical that is added to a system to be diluted to 50% of its original concentration due to blowdown and possibly other water losses. This can be particularly important for biocides since some require longer contact times than others to be effective. Fast-acting biocides may only require a contact time of half an hour, while slow-acting biocides may require several hours. The Holding Time Index can also be important for polymers in a system as well. A high Holding Time Index means the polymer will be in the system longer, which could lead to the polymer losing its effectiveness as it is bound up or degraded. The equation for the Holding Time Index isn't a hard one.  It is simply 0.7 multiplied by volume and divided by the blowdown rate. Be sure the unit of measure for volumes are the same for both the cooling tower volume and its blowdown. For example, use volume in gallons if your blowdown rate is gallons per hour or gallons per minute. Lastly, the units of time that your final answer will be expressed in will be whatever follows the word “per” in the blowdown rate. If you used gallons per hour, you Holding Time Index answer will be in hours. If you used gallons per minute, your Holding Time Index answer will be in minutes. Now go out there and calculate those Holding Time Indexes!  Events for Water Professionals Check out our Scaling UP! H2O Events Calendar where we've listed every event Water Treaters should be aware of by clicking HERE.

Bill Berrien has had an extraordinary professional journey. He earned an MBA at Harvard, worked for General Electric and then in private equity. Ten years ago, he purchased Pindel Global Precision, a successful two-generation machining company near Milwaukee, Wisconsin, which he has modernized and grown over the past decade. Oh, I forgot to mention, he [...] The post How a Navy SEAL Runs a Machining Company, with Bill Berrien (Part I)–EP171 first appeared on Today's Machining World.

If you have not already listened to Part I, you can find it here. After serving in the Navy SEALs for nine years, Bill Berrien retired from the military in 1999, ready for a new chapter in his life. He attended Harvard business school where there were six other SEALs in his class. After graduating [...] The post How a Navy SEAL Runs a Machining Company, with Bill Berrien (Part II)—EP172 first appeared on Today's Machining World.

I told you that Episode 92 was real! https://www.patreon.com/TapsAndPatience --- Support this podcast: https://podcasters.spotify.com/pod/show/tapsandpatience/support

Matt Guse, President of MRS Machining, joins The Manufacturing Employer to talk about empowering youth in manufacturing with real-world exposure and even experience.

TOPICS: Family vs business Aluminum fixtures Autodesk CAM Challenge IMTS 2024 planning Rego-Fix PG hydraulic pressing unit Wire EDM Machines

Terry Iverson is a lifer in the machining industry. His grandfather sold machines for Hardinge over 100 years ago, and for 40 years he ran the Hardinge machinery distributor for the Midwest.  Today Terry focuses his efforts on getting young people in America into manufacturing. He wrote two books directed at parents to open their [...] The post CNC Machining Camp, with Terry Iverson–EP 225 first appeared on Today's Machining World.

Send us a Text Message.Episode 332:  What happens when a passion for racing go-karts evolves into a career in the machining industry? Our featured guest Alan Speyrer, owner of AES Machine, transformed a love for problem-solving and machining into a successful business. Discover how a simple conversation about Peterbilt hood hinges led to him engineering superior machine parts.We also discuss how important it is to really listen to your customers and then care enough to help them come up with solutions. In our That's Not Heavy Duty segment, our host Jamie Irvine tells a story of flight delays and cancellations which underscores the need for having good customer service.Show Notes: Visit HeavyDutyPartsReport.com for complete show notes of this episode and to subscribe to all our content.Sponsors of this EpisodeHeavy Duty Consulting Corporation: Find out how many “fault codes” your heavy-duty parts business has. Meet with us today. Visit HeavyDutyConsulting.comHengst Filtration: There's a new premium filter option for fleets. If you're responsible for a fleet, you won't believe how much using Hengst filters will save you. But you've got to go to HeavyDutyPartsReport.com/Hengst to find out how much.Diesel Laptops: Diesel Laptops is so much more than just a provider of diagnostic tools. They're your shop efficiency solution company. Learn more about everything Diesel Laptops can do for you today by visiting DieselLaptops.com today.HDA Truck Pride: They're the heart of the independent parts and service channel. They have 750 parts stores and 450 service centers conveniently located across the US and Canada. Visit HeavyDutyPartsReport.com/HDATruckPride today to find a location near you.Disclaimer: This content and description may contain affiliate links, which means that if you click on one of the product links, The Heavy Duty Parts Report may receive a commission. Sign up for our weekly email so you never miss out on an episode: Follow the Show

Visiting the Datanomix booth at IMTS, booth number 135636, on Wednesday, September 11th, from 3-5pm with the MTDCNC team, is an opportunity to witness the future of manufacturing firsthand. Dat...

In our latest episode, Patrick, Cameron, and Bradley share their unique stories of how they started in machining. No matter where you begin, there's a place for you in this trade. Tune in now! Chapters:00:00 Intro & Updates06:55 Pathways into Machining08:35 Patrick's Apprenticeships37:01 Bradley's Start in Machining42:16 Cameron's Start in Machining

Here's our controversial take: We believe that “automated” is more important than “operated”. It's a stance that scares a lot of operators—but it shouldn't. In this episode of MakingChips, Mike Payne and Kaleb Mertz return to dive into part loading and pallet loading, a mixed vs fixed mindset, and why predictive is better than reactive. We'll connect all of it back to every shop's end goal: business results. Don't miss it! Segments [0:18] Learn about IMTS 2024 Sectors [4:03] Part loading vs pallet loading [9:53] Embrace a mixed vs fixed mindset [16:00] Manufacturing Transformed [17:32] Predictive is better than reactive  [22:29] If you can sense it, you can do it Resources mentioned on this episode IMTS Sectors IMTS Community Go listen to the Manufacturing Transformed podcast Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

Machine monitoring can give us insights into our machines that can and should change how we're operating. The end goal is to drive better business results. But how should monitoring be paired with advanced business strategies to help you achieve those results? Mike Payne, Kaleb Mertz and I connect the dots in this episode of MakingChips. Because if you're not efficiently MakingChips, you're not making money. BAM!  – Nick Goellner Segments [0:20] Learn more about IMTS 2024 Elevate [2:28] What we listen to at work [7:00] Manufacturing News: Technology Orders Grow [13:08] Latin America Conference at IMTS [15:02] Using ProShop for cutting tool management [16:11] Coaching is more important than monitoring [21:21] Adaptive controls and tooling optimizations  Resources mentioned on this episode IMTS Elevate ChillHop Radio Pop Goes Classical on Spotify Erica Violet on Spotify Manufacturing Technology Orders Grow Despite Sustained High Interest Rates Connect With MakingChips www.MakingChips.com On Facebook On LinkedIn On Instagram On Twitter On YouTube

Brett Lister and Blaine Radie, co-owners of B&B Dynamic Machining, share their journey in precision manufacturing. Brett started in landscape architecture but quickly realized it wasn't for him and pursued mechanical drafting. He gained experience in tool and die shops and learned CNC programming. Blaine discovered his passion for metal and woodworking in high school and worked his way up from being a part deburrer. They met at a previous employer and decided to start their shop, focusing on continuous learning and personal growth. In this part of the conversation, Brett discusses the importance of culture in a company and shares his experiences with poor leadership and toxic work environments. He emphasizes aligning values between an organization and its employees to create a healthy culture. Brett also talks about his vision of starting a CNC machine school and the industries that BNB Precision serves, including healthcare simulation and magicians' props. Brett and Blaine discuss the importance of positive work environments, the role of leadership in shaping company culture, and the future of American manufacturing. They emphasize the need for smaller shops to thrive and support each other in the industry. They also highlight the significance of networking and building relationships within the manufacturing community. The conversation touches on the challenges of finding skilled machinists and the importance of producing high-quality parts. They express their passion for American manufacturing and the desire to give back to their community.TakeawaysThe importance of continuous learning and personal growth in precision manufacturingThe value of hands-on experience and starting from the bottomThe impact of culture on employee retention and successThe power of visualization and positive thinking in achieving goals Culture starts at the top and is influenced by leadership.The alignment of values between an organization and its employees is crucial for a healthy culture.Consider more than just the money when making career decisions.There is a shortage of skilled machinists, and starting a CNC machine school can help address this issue.B&B serves various industries, including healthcare simulation and magicians' props. Creating a positive work environment and fostering a strong company culture are crucial for success in the manufacturing industry.Smaller shops will likely see a resurgence as more people seek alternatives to working for big corporations.Networking and building relationships within the manufacturing community can lead to opportunities and support.Producing high-quality parts is essential for the reputation and growth of American manufacturing.Giving back to the community and supporting workforce development programs are important ways to contribute to the industry.

Tonight we have a special guest in Joel's place. Tony joins us from MK Machining to talk about precision rifles, matches, and sweet 3D printed products! Here's the current list of affiliate links and discount codes: 1. Axil Hearing Protection – https://goaxil.com/?rfsn=6704580.b3e147 PRN15 for 15% 2. Grayboe Stocks – https://www.grayboe.com?rs_ref=hnHVeFEb PRN10 for 10% off. 3. […] The post Guns & Grub 6 – Tony from MK Machining appeared first on Firearms Radio Network.