Manufacturing Hub

This week on Manufacturing Hub, Vlad Romanov and Dave Griffith are joined by Kevin McClusky, Chief Technology Architect at Inductive Automation. Kevin shares his journey from computer engineering into the world of industrial automation, his early experiences as an HMI developer, and his leadership roles at Inductive Automation that shaped the direction of Ignition software.The conversation takes a deep dive into the newly released Ignition 8.3 beta, exploring the core features that matter most for end users, system integrators, and manufacturers. Kevin discusses the new Siemens driver with symbolic addressing, the internal historian powered by QuestDB, the Kafka and Event Streams module, and the new DevOps capabilities with file system storage, Git integration, and automated deployments. These capabilities are set to change how manufacturers design, deploy, and scale automation systems in real-world production environments.We also preview the Ignition Community Conference (ICC), which is moving to a larger venue this year. Kevin outlines new additions such as the Hub, the CoLab, community design challenges, and the continuation of Prove It sessions. The episode also covers the evolution of the Build-On competition, the growing integrator ecosystem, and Inductive Automation's continued focus on empowering its community through transparency and collaboration.This episode provides both a technical and strategic look at where Ignition is heading and why it matters for the future of industrial automation. If you are working on digital transformation, UNS, DevOps for OT, or enterprise-scale SCADA and MES, you will not want to miss this discussion.Timestamps00:00 Introduction and welcome with Dave, Vlad, and Kevin02:00 Kevin's background and entry into industrial software05:00 Lessons from early HMI and integrator experiences07:30 The importance of integrators in Inductive Automation's go-to-market strategy09:00 Transition into sales leadership and learnings from global customers13:00 Ignition 8.3 beta release process and development challenges18:00 Historian improvements and introduction of QuestDB21:00 The new Siemens driver and why it matters globally27:00 Use cases for multiple historians and large-scale data performance31:00 Kafka integration, Event Streams, and IT-OT convergence35:00 DevOps capabilities in Ignition including Git and deployment modes41:00 Preview of the Ignition Community Conference and new venue44:00 The Hub, CoLab, and community-driven sessions at ICC50:00 Prove It sessions and exhibitor highlights56:00 The Build-On competition and its evolution01:01:00 Predicting the future of ICC and Ignition01:03:00 Kevin's career advice for engineers and integrators01:05:00 How listeners can connect with Inductive AutomationReferences Mentioned in the EpisodeInductive Automation: https://inductiveautomation.com/Ignition 8.3 Beta Release Notes: https://inductiveautomation.com/downloads/release-notesQuestDB: https://questdb.io/Opto 22: https://opto22.com/HiveMQ: https://www.hivemq.com/Flow Software: https://flow-software.com/Sepasoft MES: https://sepasoft.com/Soba.ai: https://soba.ai/About the HostsVlad Romanov is an industrial automation consultant, electrical engineer, and founder of Joltek and SolisPLC. With more than a decade of experience in digital transformation and systems integration, Vlad has worked with Fortune 500 manufacturers including Procter and Gamble, Kraft Heinz, and Post Holdings. He is passionate about bridging the gap between IT and OT while helping manufacturers modernize their facilities.Connect with Vlad: https://www.linkedin.com/in/vladromanov/Dave Griffith is a manufacturing consultant and digital transformation strategist who helps organizations navigate technology adoption in automation, data, and operations. With a background in engineering and leadership across multiple industries, Dave focuses on helping manufacturers align technology initiatives with business outcomes.Connect with Dave: https://www.linkedin.com/in/davegriffith/About the GuestKevin McClusky is the Chief Technology Architect at Inductive Automation, where he has played a key role in shaping the growth of Ignition software over more than a decade. Kevin has led professional services, sales engineering, and product strategy, and now focuses on long-term architecture and technology direction for Inductive Automation. He is a frequent speaker at industry events and is deeply involved in guiding the Ignition community.Connect with Kevin: https://www.linkedin.com/in/kevinmcclusky/Manufacturing Hub is a weekly podcast hosted by Vlad Romanov and Dave Griffith, covering digital transformation, automation, data, robotics, and the future of manufacturing. Subscribe to stay ahead in the industry.

Welcome to our special coverage from Automate 2025, recorded directly at the Siemens booth. In this episode of Manufacturing Hub, hosts Vlad Romanov and Dave Griffith sit down with Chris Stevens and Annemarie Breu from Siemens to explore the evolving landscape of manufacturing resilience, digital twins, and automation lifecycle management.This conversation dives into how manufacturers can prepare for disruptions, scale pilot projects into real business outcomes, and adopt technologies that make factories more flexible and robust. Chris highlights the importance of people and processes in delivering exceptional customer experiences, while Annemarie emphasizes how scaling technology deployments creates measurable business impact. Together, they outline how Siemens is helping manufacturers move from isolated pilots to large scale adoption, ultimately strengthening resilience and competitiveness in today's uncertain environment.We examine the meaning of manufacturing resilience in practice, including how to withstand supply chain shocks, tariffs, and workforce challenges. The discussion also covers workforce empowerment and the need to make manufacturing attractive again, not only by deploying advanced technologies but also by enabling teams to own solutions from the ground up.A major theme is the role of the digital twin. Chris and Annemarie explain why starting in the virtual world is essential to validate designs, optimize processes, and minimize downtime risks. They address how digital twin adoption is becoming more accessible through as a service delivery models and collaborative environments where end users, system integrators, and technology providers all contribute.We also look at the connection between copilot technologies and both operations and engineering. Natural language copilots are enabling operators to troubleshoot equipment quickly and engineers to interact with simulation environments more intuitively. This shift is accelerating adoption while reducing barriers to advanced tools.Finally, the episode touches on automation lifecycle management, drawing parallels to product lifecycle management. By centralizing and version controlling automation artifacts such as PLC programs, HMI projects, and industrial edge applications, Siemens is paving the way for resilient and adaptable operations.If you are curious about the future of resilient manufacturing, digital twins, and adaptive automation, this episode provides both strategic and practical insights.Timestamps00:00 Introduction live from Automate 2025 at Siemens booth01:00 Guest introductions and roles at Siemens02:00 Defining manufacturing resilience in today's environment04:00 Workforce challenges and empowering teams to drive adoption05:00 Why digital twin is the starting point for resilient operations07:00 Digital twin adoption for small and medium manufacturers09:00 Collaborative engineering environments and the metaverse10:00 Challenges and opportunities at the cutting edge of automation11:00 Copilot technologies for operators and engineers12:30 Connecting digital twins with copilots across engineering and operations13:30 Automation lifecycle management explained14:30 Future deep dive preview on automation lifecycle managementReferences mentioned in this episodeSiemens Digital Industries: https://www.siemens.com/global/en/products/automation.htmlJeff Burnstein and Automate coverage: https://www.automateshow.com/About the hostsVlad Romanov is an engineer, consultant, and co host of the Manufacturing Hub Podcast. With over a decade of experience in manufacturing and industrial automation, Vlad has worked with global companies such as Procter and Gamble and Kraft Heinz, focusing on digital transformation, SCADA and MES deployments, and operational excellence. He also leads Joltek, a consulting firm helping manufacturers modernize operations. Learn more at https://www.joltek.com/Dave Griffith is a consultant and co host of the Manufacturing Hub Podcast. He has extensive experience helping manufacturers and technology companies bridge the gap between strategy and execution, with a focus on scaling digital transformation initiatives. Dave frequently speaks on topics including systems integration, leadership, and the evolving role of technology in industrial operations.About the guestsChris Stevens is responsible for customer experience at Siemens Digital Industries. His focus is on people and processes, ensuring that technology deployments deliver meaningful outcomes, adoption, and long term value for customers.Annemarie Breu leads the Accelerator Deployment Team at Siemens Digital Industries. She specializes in implementing Siemens technologies beyond the pilot stage, scaling adoption, and ensuring that digital solutions create measurable business outcomes.If you enjoy this conversation, make sure to subscribe to Manufacturing Hub for more interviews from Automate 2025 and beyond.

In Episode 221 of Manufacturing Hub, hosts Vlad Romanov and Dave Griffith sit down without a guest to share valuable real-world lessons on data collection, manufacturing intelligence, and implementing solutions that deliver measurable ROI. This episode wraps up the month's theme on manufacturing intelligence by tying together the insights from previous episodes and putting them into the context of real plant-floor projects.Vlad begins with an in-depth story from his time at Procter & Gamble, where he led an energy monitoring project with the ambitious goal of reducing power consumption by 20 percent. He explains the practical challenges of turning a corporate initiative into an actionable plant-level strategy, from limited baseline data to deciding between standalone meters and integrated monitoring solutions. Vlad shares the lessons learned in balancing cost, data ownership, and scalability, and why a more open solution can sometimes offer greater long-term value than proprietary systems.Dave then takes us into the world of pet food manufacturing, where millions of dollars in raw materials can be lost each year due to inaccurate batching and poor measurement practices. He walks through the process of defining the problem, setting up data collection without overhauling legacy systems, and using that information to identify overages, improve tolerances, and design remediation strategies. The conversation dives into practical engineering decisions, such as when to invest in VFDs for precision dosing, when to redesign process equipment, and how to ensure data insights lead to lasting operational changes.The discussion expands into organizational challenges, including why decision-makers often lack actionable visibility into losses, how to present findings in terms of tangible business impact, and the cultural shift required to actually use the data once it is available. Vlad and Dave also explore examples from discrete manufacturing, where OEE tracking and daily direction setting (DDS) meetings help guide capital allocation, continuous improvement initiatives, and team alignment. They share observations on why some facilities succeed with these systems while others fall back into old habits.Timestamps00:00 Introduction to Episode 221 and monthly theme recap02:00 Vlad's background and approach to modernization projects04:50 Dave's background and focus on data-driven manufacturing solutions06:30 Recap of previous episodes on data collection, historians, and MTP/MCP07:30 Vlad's Procter & Gamble energy monitoring project case study13:40 Addressing power blips, capacitor banks, and ROI considerations19:10 Choosing between proprietary and open monitoring solutions23:40 Dave's pet food manufacturing story and raw material variance29:50 Methods for data collection without disrupting legacy systems34:20 Improving accuracy, process changes, and remediation strategies44:00 Organizational challenges in acting on data insights52:00 OEE, DDS meetings, and capital allocation in discrete manufacturing59:50 Predictions for the future of manufacturing intelligence and AI integrationReferences MentionedIgnition by Inductive Automation – https://inductiveautomation.com/Ignition Community Conference (ICC) – https://icc.inductiveautomation.com/Procter & Gamble – https://us.pg.com/Rockwell Automation – https://www.rockwellautomation.com/Mettler Toledo – https://www.mt.com/Badwater Ultramarathon – https://www.badwater.com/“Can't Hurt Me” by David Goggins – https://davidgoggins.com/book/About the HostsVlad Romanov works with manufacturers to modernize operations by bridging the gap between legacy systems and today's technology. He specializes in assessing current states, designing scalable architectures, and implementing solutions across control systems, SCADA, and MES infrastructures. His mission is to help plants run better from a technical and operational standpoint, whether through unlocking critical data from PLCs or leading full-scale digital transformation initiatives.Connect with Vlad: https://www.linkedin.com/in/vladromanov/Dave Griffith has over 16 years of experience in automation and manufacturing, with a technical foundation in aviation and aerospace. His work spans from OEM manufacturing to food and beverage production, with a strong focus on data-driven projects that deliver ROI. Dave leads teams at Kaplan to unlock operational data, design integration strategies, and deploy solutions that improve efficiencies and reduce waste.Connect with Dave: https://www.linkedin.com/in/davegriffith/

In Episode 220 of Manufacturing Hub, we welcome back Caleb Flanigan to explore one of the most critical yet least understood topics in the evolution of smart manufacturing: MTP (Module Type Package), MCP (Machine Context Protocol), and how they are becoming essential enablers of safe and scalable AI adoption on the factory floor.Throughout this deep-dive episode, we uncover how these emerging standards form the backbone of adaptive plants: facilities capable of safely orchestrating decisions between humans, machines, and AI models. From OPC UA and AutomationML to edge computing and LLM-driven control systems, Caleb explains the architecture, mindset shifts, and implementation considerations that make this vision a reality.Key topics covered include:Why traditional SCADA and MES architectures are not AI-readyThe real-world value of MTP in legacy Brownfield plantsHow Siemens' Machine Proxy App and OPC UA servers act as translators between AI models and legacy PLCsDifferences between machine states, control interfaces, and orchestrated services in modular manufacturingWhy CLI skills and edge computing are foundational for the modern control engineerHow to pitch digital transformation and AI investments to hesitant executivesWe also touch on organizational psychology, how internal champions get ignored without executive alignment, and the grim future for manufacturers still betting on ice cube relays.Whether you're a plant engineer, systems integrator, or digital transformation leader, this conversation offers a bold but practical look at how to safely integrate AI into manufacturing control environments: starting with protocols and principles, not just hype.

In this episode of Automate 2025, we welcome Bernd Raithel from Siemens back to the show to discuss the evolution of industrial control systems and the future of manufacturing. As the Head of R&D for Siemens Factory Automation in the US, Bernd shares his unique perspective on bridging legacy PLCs with modern IT infrastructure, enabling software-defined automation, and empowering manufacturers with flexible and scalable digital tools. With deep insights into products like the S7-1200, S7-1500, TIA Portal, Sematic X, and Siemens Industrial Edge, Bernd explores how Siemens is supporting everything from small-scale modernization to large-scale transformation.We cover critical trends shaping the next generation of manufacturing, including the rise of virtual PLCs (vPLCs), integration of AI into control systems, the shift from hardware to software-defined automation, and the challenges of IT and OT convergence. Bernd also highlights the importance of version control, DevOps pipelines, and open edge development in making industrial systems more agile.We wrap up by looking at Siemens' global R&D structure, freemium software models for engineers, and how manufacturers can take their first steps into digital transformation—without boiling the ocean.This is a must-watch conversation for engineers, IT leaders, and decision-makers in the automation space looking to understand what the future of control and connectivity looks like.

Welcome to Episode 219 of Manufacturing Hub. In this episode, we dive into the evolution of industrial data infrastructure with Jeroen Coussement, Founder and CEO of Factry. Factry is building modern historian and MES software platforms that help manufacturers collect, contextualize, and act on operational data at scale.We unpack the critical role of historians in modern manufacturing environments. While traditional historians focused on archiving time-series data, today's requirements go far beyond that. Jeroen outlines how a modern historian must fulfill three foundational roles:Efficient high-volume time-series data acquisitionContextual modeling across complex factory assetsDemocratized access and self-service tools for operations teamsThis episode covers:The differences between SCADA, MES, and historiansThe evolution from legacy platforms like OSIsoft PI to cloud-native historiansArchitectures for on-prem, cloud, and hybrid historian deploymentsReal-world use cases like wind turbine optimization for shadow flicker mitigationCommon challenges in digital transformation, including network modernization and change managementHow manufacturers can scale from data collection to full analytics enablementJeroen also shares why point solutions often lead to fragmentation, and how building a robust data foundation opens the door to advanced tools like AI, unified namespace, and better decision-making.

Data collection is no longer a back-office task. It is now the foundation of manufacturing intelligence. In this episode of Manufacturing Hub, we are joined by Brian Bribe, founder of Mach Controls, to explore the practical realities of modernizing data infrastructure inside manufacturing facilities.Brian brings a frontline perspective to OT architecture and walks us through what it actually takes to connect legacy equipment, build scalable pipelines, and enable true real-time decision-making. We dive deep into Unified Namespace (UNS) principles, the evolution of MQTT and Kafka in industrial settings, and why so many manufacturers struggle to get ROI from new digital systems. From co-op student to founder of a systems integration firm, Brian shares how his early hands-on experience shaped his understanding of controls, business systems, and the gaps in between.Topics include historian layers, challenges with SCADA-based centralization, how to scope a machine connectivity project, practical change management tips, and the path to flattened architectures using modern pub-sub tools. This is a must-watch for engineers, plant managers, and decision-makers looking to make sense of the data revolution inside their factories.

In this episode of Manufacturing Hub, we welcome back Pawel Krupa, founder of the Future Robotics YouTube channel, to dive deep into the rapidly evolving world of industrial robotics. With over a decade of hands-on experience integrating and programming systems from Fanuc, KUKA, and others, Pawel shares exclusive insights on some of the biggest changes reshaping robotics in 2025. These changes are not just cosmetic updates; they are being driven by new ISO standards and increasing cybersecurity requirements across industrial automation.We explore the hardware and software changes coming to Fanuc's R-50iA cabinet, including multiple Ethernet ports, enhanced vision systems with built-in lighting, and a groundbreaking integration of Python for native robot programming. KUKA is also undergoing a major transformation with its KC5 slim cabinet and KUKA iiQ OS, a Linux-based control system with new UI, simulation environments, and plug-and-play capabilities. These updates signify a paradigm shift where robots become not only smarter and safer, but far easier to configure, maintain, and upgrade.The conversation expands into one of the most talked-about frontiers in robotics: humanoid robots. Are they just hype or do they have a real role to play in industrial environments? We assess the business case for humanoids, especially in facilities where traditional automation has been financially unjustifiable. From handling tasks like herb sorting in food production to stepping into high-risk environments, humanoids may soon bridge the automation gap in low-throughput, labor-intensive workflows.We also explore how AI is influencing robot deployment, from edge vision systems to cycle time optimization. Pawel outlines how drag-and-drop AI-powered tools are slashing development time for vision systems from hours to minutes, while also lowering the barrier to entry for those without years of machine vision experience. Vision systems that used to require complex calibration and scripting are now being trained on real-time images or CAD models, making robotic integration faster and more accessible than ever.Finally, we close with actionable startup ideas and a bold look into the future of collaborative robots, AI, and hybrid ecosystems of humanoids and industrial arms working side-by-side. If you're in automation, manufacturing, or considering a robotics venture, this episode is packed with strategic insight, technical knowledge, and forward-thinking ideas you won't want to miss.

Welcome to another episode of Manufacturing Hub! In this week's episode, we dive deep into the evolving world of robotics with returning guest Sean Dotson, now CEO of Elite Robotics. From building large-scale material handling systems to exploring the future of AI-driven robot programming, Sean shares a candid view of what it really takes to modernize factory operations.We explore:What “material handling” really means in practiceThe real-world complexity of end-of-arm tooling and vision systemsWhy standardization is critical for both integrators and manufacturersWhat robotics programming and automation roles will look like in the next five yearsThe practical limits of robots-as-a-service and humanoid hypeUsing generative AI and GPTs to assist in controls programmingCareer advice for engineers breaking into robotics and automationPlus, Sean shares some incredible stories from the field, including building a machine for radioactive seed sorting and handling rocket-propelled grenade components safely with robots.

In this episode of Manufacturing Hub, we welcome back Billy Albritton for a deep dive into the evolving world of artificial intelligence in manufacturing. Billy first joined us on Episode 23, and now almost 200 episodes later, he returns to share his perspective on how far the space has come and what the future holds.Billy walks us through his journey from the military to advanced manufacturing and ultimately to becoming a leading voice in the AI and digital transformation space. We explore how large language models like ChatGPT are already changing how we write code, design solutions, and even train junior engineers. He offers real-world use cases of generative and agentic AI in industrial contexts and explains how tools like Cursor are already being used to automate everything from software development to curriculum generation.We unpack the cultural barriers that prevent AI from being adopted on the plant floor and how forward-looking companies can implement AI safely and ethically. From internal teams building custom tools to small agile firms delivering big results, the conversation highlights the shift in power and opportunity across the ecosystem.Billy also gives us a glimpse into the near future of AI-enhanced humanoid robots, local LLM deployments on the shop floor, and what might happen to traditional job roles as these technologies scale. Whether you are an engineer, developer, plant manager, or simply curious about how AI is impacting the real world, this episode will give you both insights and practical strategies to consider.Stick around until the end to hear Billy's predictions for the next five, ten, and twenty years in manufacturing. And if you're wondering how to get started with AI tools, Billy offers concrete advice and resources you can begin exploring today.Timestamps: 00:00 Welcome back Billy Albritton 02:00 Billy's path into manufacturing and robotics 06:00 How ChatGPT shifted Billy's perspective 10:00 What is agentic AI and why it matters 15:00 The changing role of junior developers 20:00 AI in traditional enterprise software vs the real factory floor 27:00 Challenges with industrial AI adoption 32:00 Internal vs external development strategies 37:00 Billy's go-to AI tools and workflows 45:00 Real-time AI assistants and the new software paradigm 53:00 Is there a ceiling to generative AI? 59:00 The future of robotics and humanoids 1:03:00 What happens to work in a post-AI world? 1:06:00 Advice for anyone looking to start with AI todayConnect with Billy https://www.linkedin.com/in/billyalbritton/Follow us Host: https://www.linkedin.com/in/vladromanov/ Show: https://www.manufacturinghub.live/ Joltek: https://www.joltek.com/Recommended Tools Mentioned Cursor: https://www.cursor.so/ OpenAI ChatGPT: https://chat.openai.com/ Claude by Anthropic: https://claude.ai/ Synthesia: https://www.synthesia.io/ Hugging Face: https://huggingface.co/ Leonardo AI: https://leonardo.ai/Subscribe for more conversations with the most innovative minds in manufacturing and industrial automation. New episodes every Thursday.

AI is making headlines across every industry, but how much of it is actually being used on the manufacturing floor?In this episode of Manufacturing Hub, Vlad and Dave return to the whiteboard to explore practical and real-world applications of artificial intelligence in manufacturing. From pre-operations to live production, this session covers how AI is being used today across CAD tools, BOM generation, predictive maintenance, system optimization, and machine vision. We also talk through the risks, the limitations, and what still requires human judgment.We begin with design tools and programming before the machine even starts. Then we move through how AI is being used during operations for tasks like work order creation, failure detection, and PLC coding assistance. We explore real use cases for predictive maintenance and ask the tough question: what value are companies actually getting from this technology? Later in the episode we shift into optimization strategies. How can AI help increase throughput or reduce energy costs based on historical data? What does it take to apply these methods in mid-market factories, not just Fortune 100 environments?We also dive into quality inspection and machine vision. These applications are among the most mature in manufacturing today, and we break down examples like barcode inspection, defect detection, and using AI to adapt based on customer complaints. Throughout the episode we share insights from the field and address audience questions about generative AI, simulation tools, and where human expertise still matters most.Referenced in this episode Phoenix Contact case study from Episode 173: https://www.youtube.com/watch?v=ZoQjowwDi2M Siemens and Microsoft Copilot initiative Emerson, Bentley Nevada, and GE predictive maintenance platforms University of Tennessee Reliability and Maintainability Center: https://www.rmc.utk.edu UR and Spectral vision systems seen at Automate 2025 Teledyne and Cognex AI-based machine vision tools Cone GAVIN and Siemens Process Simulate Joltek – consulting for manufacturing strategy, automation, and digital transformation: https://www.joltek.com/This is Episode 212 of Manufacturing Hub, your go-to resource for conversations between real practitioners in industrial automation and manufacturing. Join us live every Wednesday at 4 PM Eastern and follow along on YouTube, LinkedIn, and all major podcast platforms.

In this special edition of Manufacturing Hub, we take you inside one of the most transparent and technically rigorous events in industrial automation: ProveIt 2025.Created by Walker Reynolds and the team at 4.0 Solutions, ProveIt brings together 36 vendors to solve real manufacturing problems inside a live virtual factory environment. Everything is connected through a Unified Namespace and powered by real-time MQTT infrastructure.Unlike traditional expos, ProveIt is not about product demos. It's about execution. Vendors were given access to production data, a shared namespace, a deadline, and a challenge: prove your solution works—live, with full transparency around time, cost, and outcomes.Featured GuestsWe speak with industry leaders and innovators including:Walker Reynolds from 4.0 SolutionsTravis Cox from Inductive AutomationBenson Hougland from Opto 22Caleb and Sophia from Siemens (WinCC OA and Industrial Edge)Mark and Harry from Tatsoft FrameworksAnd many more voices from across the Manufacturing Hub communityWhat You'll LearnWhy ProveIt is reshaping the way we evaluate industrial techHow Unified Namespace is implemented at scaleReal examples of cost, delivery time, and performance dataBuilding resilient MQTT architectures for edge-to-cloudAI and machine learning use cases that go beyond dashboardsWhy transparency and interoperability matter more than everLessons in vendor selection, technical strategy, and scalabilityHow real manufacturers are architecting their next-gen stacksExplore the Technologies FeaturedProveIt and 4.0 Solutions https://www.40solutions.com https://www.proveit.liveUNS and Industry 4.0 Learning https://www.iiot.university https://www.youtube.com/@4.0SolutionsMQTT Infrastructure HiveMQ – https://www.hivemq.com Tatsoft Frameworks – https://tatsoft.comSCADA and Edge Platforms Inductive Automation – https://inductiveautomation.com Opto 22 – https://www.opto22.com Siemens WinCC OA – https://new.siemens.com/global/en/products/automation/industry-software/automation-software/scada/wincc-open-architecture.html Siemens Industrial Edge – https://www.siemens.com/global/en/products/automation/industrial-edge.htmlCloud and Data Services Google Cloud for Manufacturing – https://cloud.google.com/solutions/manufacturing Dell NativeEdge – https://www.dell.com/en-us/dt/solutions/edge-computing/nativeedge.htm Snowflake Manufacturing Solutions – https://www.snowflake.com/solutions/industry/manufacturing Litmus Edge AI – https://litmus.io Tulip Interfaces – https://tulip.coCommunity and ResourcesIndustry 4.0 Discord https://discord.gg/industry40IOT University Mastermind Program https://iot.universityMore Episodes of Manufacturing Hub https://www.youtube.com/@ManufacturingHubFinal ThoughtsProveIt is not just a conference. It is a full-scale test bed for what's possible in modern manufacturing. Real data. Real time. Real constraints. Real answers.If you want to see how the best in the industry are building the next generation of manufacturing architecture, this is the episode to watch.Let us know which vendors impressed you most. What technologies are you excited to explore? And what would you like to see proved next year?Thank you for being part of the Manufacturing Hub community.

Welcome back to Manufacturing Hub! In this special episode, we dive into an Automate 2025 preview, joined by Brian Priebe from Mach Controls and James Brown from 4IR Solutions.We break down what to expect at Automate next week in Detroit (May 12 to 15), booth highlights, technology trends, and hands-on insights into cutting-edge industrial solutions like Unified Namespace, Dockerized PLCs, AI applications in manufacturing, and more.Topics discussed:✅ What's new at Automate 2025✅ The Mach Controls ProveIt demo✅ Building practical data infrastructure for manufacturers✅ Unified Namespace architecture and UMH✅ Docker containers in industrial environments✅ AI's real potential in manufacturing operations✅ How small to mid-size manufacturers can advance digital maturity✅ 4IR Solutions' Factory Stack offerings✅ Best practices for building scalable, future-proof architecturesGuest highlights:

In Episode 209 of Manufacturing Hub, we sit down with Dylan to explore the full spectrum of automation—from his early hands-on experiences in PLC programming all the way to architecting full-scale SCADA and MES systems. If you're looking to understand what it really takes to grow a career in industrial automation, this conversation delivers raw insights, practical lessons, and battle-tested strategies from the plant floor to the boardroom.Dylan shares how his career evolved from service technician to systems integrator, detailing the learning curve involved in jumping between platforms like Ignition, FactoryTalk, Wonderware, and SQL databases. We dig into real-world project challenges, the importance of simulation and testing, and what it means to deliver systems that operators actually enjoy using. Along the way, Dylan offers valuable advice on how to learn faster, deal with unclear project scopes, and design better user interfaces by borrowing principles from modern UX and UI design.We also examine:Why ownership and internal technical teams are critical for end usersThe importance of interoperability and avoiding vendor or integrator lock-inHow project creep really happens and what you can do about itVisualization trends in SCADA and HMI systems, including practical opinions on high-performance design and AR/VRData strategies for manufacturing, from pipe-level decisions to planning for future use casesDylan's new venture, Abelara, and how it helps manufacturers align executive vision with plant-floor executionThis episode is a must-listen for engineers, integrators, and manufacturing leaders looking to modernize their operations while keeping both usability and scalability in mind. Whether you're early in your automation career or navigating complex transformation efforts, you'll walk away with insights you can apply immediately.⏱ Timestamps:00:00 – Introduction00:08 – What is Manufacturing Hub? Meet Dylan, our guest02:00 – Dylan's career path from tech school to SCADA systems04:00 – Early project experience and rapid on-the-job learning06:30 – Moving from PLCs to SCADA and MES development08:20 – Learning without mentors: forums, support lines, and trial by fire10:10 – Challenges and opportunities with modern control platforms12:00 – Vendor openness, interoperability, and practical system limitations15:00 – Scope creep and how to reduce it with better project planning17:00 – The role of simulation and show-and-tell in successful startups20:00 – Getting end user buy-in from operators to executives22:15 – UI and UX in industrial systems: beyond standards and templates26:00 – Why most HMI screens are outdated and how to improve them30:00 – Using consumer design trends in industrial HMI development33:00 – Ownership vs. partnership: the evolving role of integrators36:00 – Visualization tools: what's working and what still needs to improve40:00 – Data in manufacturing: planning, silos, and interoperability45:00 – Why planning trumps tools and how to avoid duplicate systems49:00 – Real talk on end user responsibility and integrator lock-in54:00 – How local integrators can thrive in a reshoring environment57:30 – Early signs and implications of reshoring in manufacturing01:01:00 – Introducing Abelara: Dylan and Glenn's new consulting venture01:04:00 – Book recommendation: Silos, Politics and Turf Wars01:06:00 – Career advice for new engineers: learn by doing01:09:00 – Final thoughts and how to connect with Dylan and Abelara

In this episode of Manufacturing Hub, co-hosts Vlad and Dave turn the spotlight on themselves and share deeply practical stories from the front lines of industrial transformation. With decades of experience consulting across manufacturing verticals, they unpack some of the most pressing (and often misunderstood) topics shaping the future of factories today—from aging infrastructure and insurance-driven cybersecurity to real-world applications of artificial intelligence and organizational change.If you're a plant manager, controls engineer, systems integrator, or digital transformation leader, this episode delivers grounded, no-fluff advice you can apply right away.

In this episode of Manufacturing Hub, we welcome Amy Williams, Systems Architect at Skellig, for a deep dive into the world of life sciences manufacturing, a rarely explored but incredibly complex part of the industrial landscape.From her roots in biomolecular chemical engineering to her hands-on role in Operation Warp Speed, Amy walks us through what it's really like to build and validate manufacturing systems for pharmaceutical and biotechnology applications under FDA regulation.

We're kicking off a new theme—Faces You Should Know in Manufacturing—with none other than Ryan Cahalane, Managing Partner at Axiom Manufacturing Systems. Ryan's path through manufacturing is anything but ordinary: from plant floor engineering at Goodyear, to leadership roles at GE, Rockwell Automation, OSIsoft, and more, Ryan has worked every angle of the manufacturing ecosystem.In this episode, Ryan joins Dave and Vlad to unpack the biggest real challenges manufacturers are facing today—not the buzzwords, not the hype, but the deep, persistent problems slowing progress across the industry.We discuss:Why there's no one-size-fits-all solution—and why misalignment is more common than we admitThe skill gap crisis: it's not just about training, it's about pay, experience, and opportunityThe AI distraction: why most companies aren't ready, and how AI is best used today in manufacturingThe dangers of LinkedIn echo chambers and shiny object syndrome in tech selectionWhy engineers struggle to move into consulting—and why they shouldn't be afraid to tryThe unique challenges (and hope) in mid-market manufacturing—and how nimble companies can still winThe need for a Sherpa, not a savior: how consultants should support, not dictateRyan's story is filled with rich personal insights: from trading stocks and working at Deloitte, to recovering from a stroke and launching Axiom, he brings a grounded, field-tested perspective that connects strategy, operations, and technology in ways few others can.If you're a plant manager, engineer, executive, or someone who helps manufacturers grow—this conversation will challenge your assumptions, validate your experiences, and probably make you laugh.This isn't just another talk about “digital transformation.” It's a real look at what it takes to lead, adapt, and deliver in a manufacturing world that refuses to sit still.

Welcome back to a special Thursday edition of Manufacturing Hub!In this episode, we dive deep into one of the standout presentations from the Prove It conference — featuring Travis Cox from Inductive Automation and Arlen Nipper from Cirrus Link Solutions.

In Episode 204 of Manufacturing Hub, we wrap up our month-long ERP series with Glenn from Waites. Glenn shares a practical framework for understanding ERP systems—perfect for engineers, plant managers, and anyone who's struggled with clunky ERP software. We break down key modules like Financials, Supply Chain, MES, and Asset Management, and explore how modern tools are reshaping ERP usability.

In this episode, Dave and Vlad are joined by Jay and RJ from Total ETO to explore the often overlooked world of ERP for machine builders and systems integrators. While ERP conversations often focus on large-scale deployments like SAP or Oracle, this episode dives into the day-to-day of smaller, engineer-to-order (ETO) businesses—where spreadsheets still reign and project complexity is high.Jay and RJ share their unique perspectives—Jay coming from 25 years in automation and becoming a Total ETO user-turned-employee, and RJ bringing three decades of software expertise focused specifically on this niche. Together, they break down:The unique ERP needs of custom machine builders and SIsWhy project-based workflows don't fit traditional manufacturing ERPsCommon pitfalls like spreadsheet reliance and change order chaosThe difference between machine builders and system integrators (and how ERP can serve both)How they approach implementation in 4–6 months, not 4–6 yearsWhy people who've used Total ETO often end up joining the companyWhether you're managing projects off scratch paper or already in the market for your first ERP, this episode is full of insights on how to bring structure and visibility to custom manufacturing.

What does it take to move from automation hype to practical, scalable solutions on the factory floor?In this deep-dive episode of Manufacturing Hub, recorded live at the ProveIt Conference, we're joined by Benson Hougland, Vice President at Opto 22—a company that has been quietly shaping the future of industrial automation for over 50 years.Benson walks us through the journey of Opto 22: from its roots as the birthplace of the solid-state relay to becoming a leader in edge-native control platforms with the groov EPIC and groov RIO product lines. More importantly, he reveals how Opto 22 is tackling two of the most critical challenges in modern manufacturing: democratizing OT data and cybersecurity at the edge.We cover:✅ Who Opto 22 really is and what they set out to "prove" at the ProveIt Conference✅ The role of the Unified Namespace (UNS) in enabling real-time industrial data architecture✅ How Opto's platforms help solve the "dark asset" problem in brownfield facilities✅ Cybersecurity by design—not just bolted on later✅ Why the controller of the future is more like a smartphone than a flip phone✅ Running containers on the edge: what this unlocks for OT teams✅ Long-term partnerships with companies like Inductive Automation and why that matters✅ How Opto 22 systems remain IT-friendly, OT-usable, and fully made in the USA✅ Their collaboration with the State of Indiana to bring energy-focused digital transformation to SMB manufacturers✅ Lessons from past moonshots—like cellular control systems with Nokia that were ahead of their time✅ What's next: ML at the edge, scalable architectures, and more accessible solutions for plants without big digital teamsThroughout the conversation, Benson emphasizes a philosophy that will resonate with anyone trying to lead transformation in manufacturing: start small, solve a real problem, and scale with purpose. Whether you're tackling legacy infrastructure, looking to secure your OT layer, or just trying to make sense of the noise in the automation space, this episode will leave you with tangible ideas and a clear-eyed view of what's possible.

In Episode 201 of Manufacturing Hub, we sit down with Tim Brown, a veteran leader with over 40 years of experience across manufacturing, construction, and IT. From managing massive ERP transformations to navigating global M&A integrations, Tim shares a masterclass in how to make enterprise software actually work in complex industrial environments.We cover everything from:What it was like managing ERP during Y2KThe critical difference between push vs. pull drivers for ERP changeHow mergers and acquisitions shape ERP strategyWhy “people problems” derail ERP more than technology ever doesReal tactics for managing global rollouts (including Japan, France, Canada, and the U.S.)His take on embedded AI in ERP platforms (and where it's really going)Governance, risk, and how to actually drive adoptionWhether you're an IT leader, plant manager, systems integrator, or just ERP-curious — this episode offers real-world lessons and practical guidance from someone who's done it all.

In this episode recorded live at the ProveIt Conference, we sit down with Mark and Harry from Tatsoft, creators of the industrial IIoT platform Frameworks. We dive deep into how Tatsoft is redefining what a true industrial platform should be — built from the ground up for the factory floor, yet scalable across the enterprise.Mark and Harry walk us through:Their platform's positioning as a SCADA, HMI, MES, and IIoT toolbox — all in oneHow Frameworks handles real-time data, from connectivity (MQTT, OPC UA, SQL) to transformation and dynamic visualizationWhy the “extra I in IIoT” matters when building for industrial environmentsThe challenges of IT/OT integration, people gaps, and legacy systems — and how Tatsoft tackles them head-onA demo of their ProveIt solution, showing off auto-recognition of new assets, dynamic UI, and high-performance visualization across devicesWhether you're an end user, system integrator, or OEM, this episode will help you understand how Tatsoft's Frameworks V10 is enabling fast, scalable, and future-proof industrial applications — without compromise.

Welcome back to Manufacturing Hub! This March 2025, we're diving deep into Enterprise Resource Planning (ERP), exploring its critical role in manufacturing, the challenges of implementation, and the future of ERP solutions. This episode is sponsored by Talan, a leading firm specializing in ERP adoption, migration, and integration.Enterprise Resource Planning (ERP) systems have been a cornerstone of manufacturing operations for decades. They provide a centralized platform for managing finance, supply chain, inventory, production, logistics, and human resources. As digital transformation accelerates, ERP systems are evolving with advancements in cloud computing, artificial intelligence (AI), and industrial data analytics. With an increasing number of manufacturers shifting from legacy on-premise systems to cloud-based ERP solutions, the landscape is rapidly changing.Our guest, Elvis Burcul, brings over 30 years of experience in enterprise solutions, asset-intensive industries, and ERP deployments. In this episode, we explore:✔️ His journey from electrical engineering to enterprise systems✔️ ERP fundamentals – What it is, why it matters, and key challenges in implementation✔️ Triggers for ERP investment – When should companies consider upgrading or migrating?✔️ ERP vendor landscape – From industry giants (SAP, Oracle, Microsoft) to emerging, specialized solutions✔️ The impact of AI, cloud computing, and data strategy on ERP decision-making✔️ How to avoid implementation fatigue and ensure a smooth rollout✔️ The importance of governance, integration, and aligning ERP with business goalsWhy ERP Matters More Than EverERP systems continue to play a fundamental role in manufacturing, with nearly half of all manufacturers actively using or considering ERP solutions. The ERP market has grown significantly in recent years and is expected to nearly double in size over the next decade. As companies look for ways to enhance efficiency and streamline operations, ERP adoption is increasingly seen as a competitive necessity rather than a luxury.However, ERP implementations can be complex and costly, often taking years to fully integrate into a company's workflow. Implementation fatigue, outdated data governance practices, and the struggle to extract meaningful insights from collected data remain significant barriers. A well-executed ERP strategy requires a clear roadmap, strong leadership support, and ongoing engagement with stakeholders to ensure long-term success.AI, Cloud, and the Future of ERPAI-powered ERP systems are now capable of predictive analytics, anomaly detection, and real-time decision-making, helping manufacturers optimize performance. Cloud-based ERP solutions are also reshaping the industry by providing greater scalability, accessibility, and security. The shift to cloud ERP allows companies to reduce infrastructure costs while improving data-driven decision-making through better integration with industrial IoT and other smart manufacturing technologies.

Welcome to Episode 198 of Manufacturing Hub with Vlad and Dave!This week, we're diving into a full recap of the Prove It conference—one of the biggest and most talked-about industrial automation events, held last week in Dallas, Texas. If you've been anywhere near LinkedIn, you've probably seen the buzz!What made Prove It different?A real-world factory simulation with imperfect data40 vendors challenged to "prove" their solutions in real timeHard-hitting questions: What problem did you solve? How long did it take? How much did it cost?A no-fluff format with tough audience Q&AOur Key Takeaways:✅ What It Means to "Prove It" – Success stories and areas for improvement✅ The Best (and Not-So-Great) Presentations – What set some companies apart?✅ Innovative Solutions & New Product Announcements – Highlights from HiveMQ Pulse, Litmus AI, Flow's Timebase, and more✅ The Role of Integrators – How firms like MAC Controls, JPI Solutions, and Concept Reply demonstrated practical applications✅ The Future of Prove It – What we'd like to see in 2026Join us as we break down the most exciting presentations, the surprises, the challenges, and the opportunities ahead in industrial automation.Next Month: We're diving deep into ERP (Enterprise Resource Planning) in manufacturing! We'll bring in experts, consultants, and end-users to discuss ERP selection, implementation, and optimization.

We're coming to you LIVE from the ProveIt Conference in Dallas, TX, where we're witnessing one of the most groundbreaking manufacturing and industrial automation events in history. Hosted by Walker Reynolds and the 4.0 Solutions team, ProveIt brings together 36+ vendors, industry leaders, and a massive community to showcase real-world digital transformation solutions—all connected to a unified namespace (UNS) virtual factory.In this episode, Dave and Vlad from Manufacturing Hub go behind the scenes with Walker Reynolds, discussing:✅ The vision behind ProveIt – What it takes to create a community-driven industry event✅ How vendors were challenged to solve real-world problems using real factory data✅ Key takeaways from top presentations – Tulip, Litmus, Concept Reply/Snowflake, Google Cloud, Dell Native Edge, and more✅ Lessons learned from integrating 36 vendors into a single, fully functional UNS✅ The future of ProveIt – What's coming for 2026 and beyond

In this special episode of Manufacturing Hub, Dave Griffith and Vlad Romanov take a deep dive into the upcoming ProveIt Conference, happening next week in Dallas. This event, spearheaded by Walker Reynolds and Zack Scriven, brings together industry leaders, solution providers, and systems integrators to showcase their capabilities in Unified Namespace (UNS), edge computing, and industrial data operations.What We Cover in This Episode:ProveIt Conference Overview: What to expect, key themes, and why this event is unique in the industrial automation space.Infrastructure & Cloud Providers: Dell and Google Cloud—how they are powering the event and their roles in modern manufacturing architectures.Legacy & Next-Gen Providers: Siemens, AVEVA, Inductive Automation, Tatsoft—what they bring to the table and how they compare.Industrial DataOps Players: Litmus Automation, HiveMQ, and HiByte—the backbone of data transformation and connectivity in modern factories.Systems Integrators & Real-World Applications: The unique opportunity for SIs to showcase full-stack solutions and how they help bridge the gap between legacy systems and modern architectures.Key Challenges & Questions: The complexity of multi-vendor integration, data normalization, and real-time orchestration—what are the biggest technical and strategic hurdles?Why You Should ListenGet insider insights before the event kicks off.Understand the latest trends in industrial automation, MQTT, UNS, and edge computing.Discover what solutions and innovations will shape the future of manufacturing connectivity.Learn how end-users and systems integrators are approaching digital transformation in factories today.Join the Conversation!If you're attending ProveIt, let us know! Reach out to Dave or Vlad to connect at the conference. Follow Manufacturing Hub on LinkedIn, YouTube, and all podcast platforms to stay updated with live event coverage and post-show insights.

Welcome to Manufacturing Hub, where we dive deep into the world of industrial automation, software, and digital transformation. In this episode, hosts Dave and Vlad are joined by Zach Scriven, an industrial automation expert, digital transformation evangelist, and a key player in the development of Prove It, a groundbreaking industry conference.This conversation explores a range of topics, from Zach's personal journey in industrial automation and SCADA integration to his pioneering work in digital transformation education. We discuss Unified Namespace (UNS)—a powerful framework for structuring and scaling industrial data—and its role in breaking down silos and creating scalable, interoperable architectures.Key Topics Discussed:✅ Zach Scriven's Background: His journey from SCADA integration in the water industry to co-founding 4.0 Solutions and IoT University.✅ Unified Namespace (UNS): What it is, why it matters, and how it enables scalable industrial data architectures.✅ Digital Transformation in Manufacturing: The need for a clear strategy, the challenges of data silos, and the shift toward IT-OT convergence.✅ Edge Computing & Industrial Data Platforms: How Ignition, MQTT, Litmus Edge, HighByte, and HiveMQ are changing the landscape of industrial automation.✅ Challenges in Legacy Industrial Systems: How companies with aging infrastructure can begin their digital transformation journey.✅ The Future of Industrial Conferences – Prove It: Why traditional conferences fail to deliver value and how Prove It is disrupting the model by requiring vendors to "prove" their solutions in a real-world simulated environment.References & Companies Mentioned:

In this action-packed episode, our hosts kick off with exciting news about the upcoming Prove It Conference in Dallas and then welcome Kyle—a rising talent in the industrial automation space—to share his unique journey and insights.Episode HighlightsGetting Started in Automation:Kyle recounts his transition from studying technology information management at UC Santa Cruz to diving headfirst into the world of SCADA, HMI design, and industrial automation with Inductive Automation. His early days involved a steep learning curve with hands-on training through Inductive University, showcasing the importance of real-world problem solving right from the start.Training & Onboarding Best Practices:Discover how the industry's hallmark training—ranging from the foundational core class to advanced database, scripting, and Perspective modules—is structured. Kyle explains how the approach has evolved from a “trial by fire” to a more measured, project-based learning that emphasizes understanding not just the tool, but also the underlying processes and terminology.Specialization & Career Growth:The conversation delves into the importance of role definition in automation teams. Whether you're focused solely on HMI development or handling the complexities of tag management and PLC integration, learn why narrowing your expertise can be a game changer for career advancement.Troubleshooting Methodologies:Kyle breaks down his company's four-phase troubleshooting cycle—discovery, identification, isolation, and resolution—which not only streamlines problem-solving but also ensures effective communication among support teams. This systematic approach is vital for resolving issues quickly in high-stakes industrial environments.The Future of Industrial Training:Looking ahead, the discussion touches on emerging trends such as integrating AI (including ChatGPT) and augmented reality tools like Apple Vision Pro into training programs. The hope is that these advancements will democratize learning in automation—from high school workshops to specialized professional training—bridging the gap between theory and real-world application.Real-World Advice & Recommendations:Along with career tips—like taking full advantage of free trials and not shying away from challenging projects—the episode also offers cultural recommendations, including movie nods (think Netflix's “Carry On” for a SCADA twist) and a must-read book, Businesses Don't Fail, They Commit Suicide by Larry Mandelberger, which dives into the human and organizational aspects of business success.Tune in for a conversation that's as much about technical mastery as it is about the evolving landscape of industrial automation education. Whether you're a newcomer eager to learn or a seasoned pro looking for fresh insights, this episode offers valuable takeaways to help you thrive in the rapidly changing world of manufacturing and automation.******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this episode of Manufacturing Hub, we dive into the world of industrial automation, PLC programming, and career development with Hans Schradermakers, an experienced automation engineer with more than 23 years in the industry. Hans has worked extensively with both Siemens and Rockwell software, specializing in developing, standardizing, testing, and commissioning automation solutions for major companies such as Nestlé, Hershey's, Pepsi, Kellogg's, and Pringles.The conversation begins with an exploration of Hans' journey from Belgium to Denmark and Austria, tracing the pivotal moments that led him to a career in PLC programming. He shares insights into his early experiences working for machine builders, where he first encountered Siemens automation technology, before later expanding into Rockwell systems. Over the years, he has developed expertise in both platforms, allowing him to provide a balanced perspective on their strengths, weaknesses, and industry adoption.A key focus of the discussion is the ongoing challenge of standardization in PLC programming. Hans explains how standardization typically occurs at the machine builder level rather than the end-user level, highlighting the importance of structured programming and modular software development. The conversation also explores the differing approaches between European and North American markets, where Siemens dominates in Europe while Rockwell remains the dominant platform in North America.Hans provides valuable insights into career growth in automation, emphasizing the importance of working on commissioning projects and gaining hands-on experience with industrial machinery. He discusses how exposure to different machine builders and standards accelerates learning and enables engineers to develop better programming structures.Another major topic covered is the role of training and upskilling in the industry. Hans shares the story of how he transitioned from freelancing to launching PLC Skilltree, his online training platform that provides structured courses for learning TIA Portal programming. He discusses the importance of creating modular, maintainable PLC programs and the growing need for engineers to develop structured programming skills rather than focusing solely on specific programming languages.The conversation also touches on industry trends, including the potential impact of AI on PLC programming, the growing interest in virtual PLCs, and the shift toward industrial PCs for data collection and processing. Hans provides his perspective on whether AI will become a useful tool for automation engineers and how it might change the way PLC programs are developed in the future.For engineers and automation professionals looking to advance their careers, Hans provides actionable advice on how to gain experience, work with different companies to broaden expertise, and improve software structuring skills. His insights offer valuable guidance for anyone looking to transition into freelancing, specialize in PLC programming, or build a career in industrial automation.For more information on Hans' training courses, visit PLC Skilltree, where he offers structured training for TIA Portal and automation programming. He also shares free resources, including a PLC structuring guide, designed to help engineers improve their programming approach.Listeners interested in PLC programming, industrial automation, or career development in the manufacturing sector will find this episode highly informative. Whether you are an engineer looking to upskill, a machine builder working on PLC standardization, or a professional considering a transition into freelancing, this conversation provides deep insights into the realities of automation careers and the evolving landscape of industrial control systems.Follow Manufacturing Hub for weekly conversations on automation, controls, and digital transformation. Subscribe on YouTube or listen on your preferred podcast platform.

As we enter 2025, the manufacturing and industrial automation sectors are facing a period of significant transformation. In this episode of Manufacturing Hub, Dave and Vlad outline their plans for the year, covering everything from the direction of the podcast to industry trends shaping the future of manufacturing.This episode kicks off with an overview of the podcast's 2025 format, which continues to be structured around monthly themes. This year, topics such as ERP, modern maintenance strategies, workforce upskilling, and industrial data management will take center stage. While some recurring topics like robotics, systems integration, and manufacturing intelligence will return, the podcast will also explore new themes to address emerging challenges in the industry.Beyond the podcast, Dave and Vlad discuss the state of manufacturing going into 2025, breaking it down by key business functions:Finance & Capital Investments – Companies are resuming automation and technology investments after a period of budget constraints. However, challenges remain in securing funding for new initiatives, especially for mid-sized manufacturers looking to scale operations. With interest rates still relatively high and economic uncertainty lingering, capital expenditures will need strong justification, emphasizing ROI and long-term cost reductions.Workforce & Hiring Challenges – The talent shortage remains one of the biggest obstacles for manufacturing organizations. While many companies are investing in workforce development and training, the gap between available talent and industry demand continues to widen. The increasing complexity of industrial automation systems, combined with the push toward IT-OT integration, is making it even harder to find individuals with the right mix of skills. This challenge is particularly evident in sectors that require highly specialized knowledge, such as SCADA, MES, and industrial cybersecurity.IT & Digital Transformation – More manufacturers are accelerating their adoption of cloud computing, IIoT, and advanced analytics, yet IT departments are often understaffed and struggling to implement these technologies effectively. The ongoing debate over who owns industrial data—IT or OT—continues to create friction in many organizations. Additionally, IT teams are being tasked with addressing growing cybersecurity risks, particularly as legacy systems remain vulnerable and require modernization.Sales & Marketing in Industrial Automation – As the industry becomes more competitive, companies selling hardware, software, and integration services must refine their messaging to better communicate value to specific audiences. Instead of broad, generic marketing efforts, more targeted, technical content and direct engagement with decision-makers will be key. The challenge lies in translating technical capabilities into business outcomes, ensuring that sales strategies align with the evolving priorities of manufacturing leaders.Operations & Production Management – The pressures on operations teams remain as high as ever. Whether due to supply chain fluctuations, increased product customization demands, or workforce shortages, maintaining efficiency while improving uptime is becoming increasingly complex. The role of data-driven decision-making in operations is expanding, with more companies seeking to optimize production through real-time monitoring and predictive maintenance strategies. However, the challenge remains in ensuring that frontline workers and plant managers have access to actionable insights rather than overwhelming amounts of raw data.Additionally, Dave and Vlad outline their plans for attending major industry events in 2025, including Automate, Hannover Messe, Ignition Community Conference, and the Prove It Conference. While their focus will be on attending key events rather than producing content at every trade show, they emphasize the importance of staying engaged with industry developments and fostering in-person conversations.This episode serves as a comprehensive preview of what to expect in manufacturing, automation, and industrial technology in 2025. The year ahead promises to be one of both challenges and opportunities, with companies navigating economic pressures, workforce shortages, and the rapid evolution of digital manufacturing technologies.Join us as we set the stage for 2025, explore what's ahead, and continue the conversation on how manufacturers can adapt, innovate, and stay competitive in an increasingly complex landscape.******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this episode of Manufacturing Hub, recorded live at ICC 2023, hosts Dave and Vlad welcome back James Burnand, CEO of 4IR Solutions, to discuss IT-OT convergence, the role of 4IR Solutions in the Ignition Community, and key takeaways from Ignition 8.3.4IR Solutions and IT-OT Convergence4IR Solutions is a Solutions Partner within the Ignition Community, focusing on OT as a Service to help manufacturers manage patching, security, and system monitoring—common pain points for system integrators. Ignition has evolved from a SCADA tool to a data-centric platform that facilitates enterprise-wide connectivity.James explains that IT and OT have historically operated in silos, but the adoption of Docker and Kubernetes in industrial environments is breaking these barriers. Traditional OT systems prioritize stability and uptime, while IT is focused on scalability and security. The challenge is implementing modern IT principles in an OT-friendly way.Key Features of Ignition 8.3The Ignition 8.3 update introduces file-based gateway configurations, making automation and scaling more efficient for system integrators. New drawing tools and event streams enhance real-time data visualization and workflow automation. Additionally, Helm charts offer enterprises a better way to manage large-scale deployments.Bridging the IT-OT DivideJames highlights the organizational challenges of IT-OT convergence, noting that many manufacturers lack dedicated IT-OT professionals. 4IR Solutions often serves as a mediator between IT and OT teams, helping ensure security, compliance, and operational stability while enabling modernization efforts.Takeaways from ICC 2023James praises ICC's community-driven atmosphere, where integrators, end users, and Inductive Automation's leadership openly share knowledge. The collaborative nature of the conference allows for real-time feedback, which directly influences Ignition's ongoing development.Looking Ahead4IR Solutions is leveraging Ignition 8.3 to improve automation, reduce costs, and enhance scalability for its customers. As IT-OT integration continues to evolve, manufacturers must embrace flexibility, security, and data-driven decision-making to stay competitive.References from the Episode4IR Solutions (James Burnand, CEO)Ignition by Inductive Automation (SCADA, MES, Unified Namespace)Docker & Kubernetes in Industrial AutomationHelm Charts & Enterprise Deployment StrategiesIT-OT Convergence & Security in OT EnvironmentsThis version keeps the depth while making it easier to read. Let me know if you need further refinements.******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this special episode of Manufacturing Hub, Vlad, and Dave reflect on the major lessons, projects, and trends from 2024 while laying out ambitious plans for 2025. They discuss the evolution of automation, AI, and industrial tech, share personal insights on business growth, and preview upcoming podcast themes and trade show appearances.Topics include:✅ Key takeaways from 2024 in manufacturing, automation, and consulting✅ The reality of AI in industrial settings—hype vs. practical applications✅ Joltek's training and upskilling initiatives + Kaplan's focus on Ignition & automation strategy✅ 2025 predictions: The impact of automation, labor shortages, and investment shifts✅ Upcoming podcast themes and trade shows for next year✅ Tech deep dives: Servers, NAS, and 3D printing for industrial use

Welcome back to Manufacturing Hub. In this episode, we sit down with Kent Melville, Director of Sales Engineering at Inductive Automation, to explore career growth, sales engineering, and the evolving landscape of industrial automation.Kent shares his fascinating journey, starting as a computer science graduate with a background in web development, ERP systems, and industrial automation before making his way into Inductive Automation. He takes us through the challenges and opportunities he encountered as he transitioned from technical roles into sales engineering, growing from one of the first hires in his division to leading a 30-plus-person team today.What You'll Learn in This EpisodeKent explains the role of a sales engineer and how it differs from traditional technical sales. He breaks down how sales engineers bridge technical expertise and customer engagement, ensuring that solutions meet real-world manufacturing challenges. He also discusses the growth of Inductive Automation, the company culture that has fueled his success, and how the Ignition platform has shaped the industrial automation industry.Another key topic in this discussion is the Ignition Community Conference (ICC), which has become a central event for the Ignition ecosystem. Kent shares how the Build-a-Thon, a live competition where integrators showcase their automation skills, became a major attraction and why it highlights the true power of rapid development with Ignition.Insights on Future Industry TrendsKent provides his perspective on where the industry is heading, especially in terms of IT-OT convergence. He discusses how containerization and DevOps principles are making their way into manufacturing and why version control and structured deployments will become the norm. He also shares insights on how Ignition's flexibility enables organizations to modernize their operations and prepare for the future.Career Lessons and Key TakeawaysThis episode is filled with valuable career advice for engineers and professionals looking to move into sales or leadership roles. Kent emphasizes the importance of working for a company that aligns with your goals rather than constantly chasing small pay increases. He discusses the need for clear communication, initiative, and the ability to adapt to different work styles.For those considering a transition from technical roles to sales engineering, Kent breaks down the key skills required, the training process, and how Inductive Automation prepares its team members for success. He also highlights the importance of building a reputation within an organization, taking on new challenges, and creating opportunities through proactive engagement.Behind-the-Scenes Stories and Fun MomentsBeyond the technical and career discussions, Kent shares some of the most entertaining moments from his time at Inductive Automation. He talks about how an impromptu on-stage rap performance during an Ignition product launch unexpectedly boosted his visibility within the company. He also gives a behind-the-scenes look at how Inductive Automation uses its own software for internal processes, from CRM and training to office automation.Who Should Watch This Episode?This conversation is ideal for industrial professionals looking to understand the role of sales engineering, engineers considering a move into customer-facing roles, and manufacturing leaders exploring Ignition's capabilities. It also offers practical career insights for anyone looking to grow within their organization and stand out in the industry.If you have any questions or thoughts, feel free to share them in the comments. Make sure to like, subscribe, and follow Manufacturing Hub for weekly conversations on manufacturing, automation, and technology.******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltekReferences1. Inductive Automation & Ignition SCADAInductive Automation - Official Websitehttps://inductiveautomation.com/Ignition SCADA - Overview & Featureshttps://inductiveautomation.com/scada/Download Ignition (Free Trial & Maker Edition for Personal Use)https://inductiveautomation.com/downloads/Ignition Exchange (Free Industrial Automation Templates & Modules)https://inductiveautomation.com/exchange/Ignition Community Conference (ICC) – Annual Conferencehttps://inductiveautomation.com/resources/icc/Inductive Automation's YouTube Channel (Webinars, Case Studies, Training)https://www.youtube.com/@InductiveAutomation2. Sales Engineering & Career DevelopmentThe Sales Engineer Handbook: A Guide to Sales Engineering & Technical Sales (Patrick Pissang)https://www.amazon.com/Sales-Engineer-Handbook-Technical-Engineering/dp/3982171402Mastering Technical Sales: The Sales Engineer's Handbook (John Care, Aron Bohlig)https://www.amazon.com/Mastering-Technical-Sales-Engineers-Handbook/dp/1608324262Harvard Business Review - What Makes a Great Sales Engineer?https://hbr.org/2019/04/what-makes-a-great-sales-engineerLinkedIn Sales Engineering Community – Discussions, Networking, and Career Advicehttps://www.linkedin.com/groups/8948750/3. IT-OT Convergence & Industrial Automation TrendsISA (International Society of Automation) – IT-OT Convergence Resourceshttps://www.isa.org/topics/it-ot-convergenceIndustrial DevOps and Containerization in Manufacturing (Inductive Automation Blog)https://inductiveautomation.com/resources/article/modernizing-scada-with-devops/Understanding Unified Namespace (UNS) and MQTT for Industrial Automationhttps://cirrus-link.com/what-is-unified-namespace/ISA-95 Standard – Best Practices for IT and OT Integrationhttps://www.isa.org/standards-and-publications/isa-standards/isa-954. Home Automation & Ignition for Personal UseIgnition Maker Edition (Free Version for Personal & Home Automation Projects)https://inductiveautomation.com/ignition/maker-edition/Home Automation with Ignition - Community Projects & Discussionshttps://forum.inductiveautomation.com/tags/home-automationTravis Cox on Using Ignition for Smart Home Automation (Podcast)https://www.theautomatorpodcast.com/episodes/travis-cox-home-automation-ignition5. Kent Melville & Inductive Automation SocialsKent Melville on LinkedInhttps://www.linkedin.com/in/kentmelville/Inductive Automation on LinkedIn

Manufacturing is a fast-moving industry with evolving technologies, shifting business priorities, and increasing demand for skilled professionals. Whether you're just starting your career, looking to deepen your technical expertise, or considering a move into management, knowing how to navigate your journey can make all the difference.In this episode of The Manufacturing Hub, Vlad and Dave share career stories, key lessons, and valuable advice from their years of experience in manufacturing and industrial automation. They'll discuss what it takes to grow in the industry, the skills that have been most valuable in their careers, and the challenges they've faced along the way.Topics covered in this episode:How to transition from an entry-level role to an advanced technical positionThe key skills manufacturing professionals need to stay relevantWhat engineers should consider when moving into managementLessons learned from real-world manufacturing projectsCommon pitfalls to avoid in career developmentThe importance of networking, continuous learning, and adaptabilityVlad and Dave will also be answering live questions from the audience. If you're listening to this as a podcast, remember that you can join the conversation live every Wednesday at 4 PM Eastern / 1 PM Pacific on LinkedIn and YouTube.Beyond career advice, this episode will also provide a sneak peek into The Manufacturing Hub's 2025 plans. The podcast has long focused on monthly themes covering a wide range of manufacturing topics, from automation and digital transformation to industrial cybersecurity and AI in production. Vlad and Dave have been working on new themes for the upcoming year, and they're excited to hear your thoughts.If you have suggestions for future topics, guest recommendations, or are interested in sponsorship opportunities, don't hesitate to reach out. This community is built around shared knowledge and open discussions, and every contribution helps shape the conversation.Why This Episode MattersFor anyone in the manufacturing space, career growth is not just about mastering technical skills—it's about understanding industry trends, learning from others' experiences, and positioning yourself for future opportunities. As automation continues to reshape the industry and new technologies emerge, professionals who can adapt, lead, and problem-solve will be in high demand.Make sure to subscribe so you don't miss future episodes. Join Vlad and Dave live each week to engage with the community and stay up to date on the latest trends in manufacturing, automation, industrial software, and technology.About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this episode of Manufacturing Hub, we welcome back Jim Gavigan, founder of Industrial Insight and a leading expert in time-series data and manufacturing intelligence. Jim shares his fascinating journey from starting as a physical education major to becoming a data-driven problem solver in the manufacturing industry. His career is filled with invaluable lessons and hilarious anecdotes, making this episode both insightful and entertaining.We dive into Jim's experiences transitioning from OT to IT, the challenges of balancing technical work with sales as a business owner, and his thoughts on the value of certifications versus hands-on learning. Jim also provides a behind-the-scenes look at the world of data historians, including his expertise with OSIsoft PI, Tableau, and Power BI, while offering advice for manufacturers looking to optimize their data.One of the highlights of this episode is Jim's unforgettable story about his senior project—a tale of problem-solving under pressure that shaped his approach to engineering and business. It's a testament to the power of determination, creativity, and the willingness to learn.Whether you're passionate about data-driven manufacturing, exploring career growth, or just looking for some inspiration, this episode has something for everyone. Don't forget to like, comment, and subscribe to stay updated with more insights from industry experts!Don't forget to like, comment, and subscribe to our channel to stay updated on the latest conversations with industry leaders. Hit the bell

This week, Dave and Vlad are thrilled to be joined by Alicia Lomas, a powerhouse in manufacturing, automation, and leadership. Alicia shares her inspiring journey from studying chemical engineering to becoming a key figure in the controls and automation world. Along the way, she has worked with major brands like Chobani, where she helped revamp and optimize operations, and fast-paced startups like Redwood Materials, where she built automation teams and delivered large-scale projects. With years of hands-on experience in both legacy manufacturing environments and cutting-edge greenfield facilities, Alicia brings a wealth of knowledge to this conversation.In this episode, Alicia opens up about her transition from process engineering to controls engineering and the lessons learned while navigating these fields. She explains how mentors shaped her career, how she tackled the steep learning curves of PLC programming, and why curiosity and emotional intelligence are essential for success in automation. Alicia also talks about her experience building high-performing technical teams, hiring engineers from diverse backgrounds, and fostering a culture of mentorship and growth.We take a deep dive into the complexities of choosing the right control platforms, including Alicia's candid comparison of Siemens and Rockwell, and her decision-making process when leading automation strategy for a startup. She also discusses the importance of data collection, MES systems, and predictive maintenance, emphasizing how organizations can start small and scale their digital transformation efforts over time.Alicia shares her thoughts on the convergence of IT and OT, the future of automation, and how collaboration between controls engineers, software developers, and IT professionals will shape the industry. Her optimism for the future is inspiring, as she envisions a world where technology, processes, and people come together to solve complex manufacturing challenges.Whether you're an automation veteran, a newcomer to the industry, or simply curious about the future of manufacturing, this episode is packed with actionable insights, career advice, and thought-provoking discussions.

In this in-depth conversation, Jason Waits, Chief Information Security Officer (CISO) at Inductive Automation, provides a comprehensive exploration of Industrial Control System (ICS) cybersecurity. With decades of experience securing critical infrastructure and navigating the complexities of Operational Technology (OT) environments, Jason offers actionable insights into the current state and future of cybersecurity in industrial sectors like manufacturing, energy, and water treatment.The discussion begins with an overview of what makes ICS cybersecurity distinct from traditional IT security. Jason explains how OT systems prioritize availability and safety, presenting unique challenges compared to the confidentiality-driven focus of IT. The conversation highlights key vulnerabilities in ICS environments, such as legacy systems that lack modern security features, poorly designed protocols without encryption, and the risks posed by IT/OT convergence.Jason dives into common attack vectors, including social engineering (phishing), lateral movement from IT to OT networks, and physical access breaches. He explores real-world case studies like the Colonial Pipeline ransomware attack, the Oldsmar water treatment plant hack, and the Stuxnet worm, illustrating how these vulnerabilities have been exploited and the lessons they offer for building stronger defenses.The video also emphasizes the critical role of compliance and standards, such as ISA/IEC 62443, the NIST Cybersecurity Framework, and CIS Controls. Jason underscores the difference between compliance and real security, advocating for a "security first, compliance second" philosophy to ensure that organizations focus on mitigating actual risks rather than merely checking regulatory boxes.As the conversation unfolds, Jason discusses the role of vendors and OEMs in securing ICS environments, detailing how Inductive Automation uses proactive measures like Pwn2Own competitions, bug bounty programs, and detailed security hardening guides to improve the security of their products. He highlights the importance of collaboration between vendors and customers to address challenges like long equipment lifecycles and the growing adoption of cloud services.Emerging technologies also take center stage, with Jason exploring how artificial intelligence (AI) is transforming threat detection and response, while also enabling more sophisticated attacks like personalized phishing and adaptive malware. He addresses the implications of IT/OT convergence, emphasizing the need for collaboration between traditionally siloed teams and the importance of building shared security frameworks.For organizations looking to strengthen their cybersecurity posture, Jason offers practical steps, starting with foundational measures like asset management and configuration baselines. He explains how leveraging free resources, such as CIS Benchmarks, and creating a roadmap for cybersecurity maturity can help organizations of all sizes navigate these challenges, even with limited budgets.Timestamps0:00 – Introduction and Overview of ICS Cybersecurity3:15 – Meet Jason Waits: Background and Journey to CISO6:45 – What Is ICS Cybersecurity? Key Differences Between IT and OT10:30 – The Importance of Availability and Safety in OT Systems13:50 – Challenges of Legacy Systems and Long Equipment Lifecycles17:20 – Attack Vectors: Social Engineering, Lateral Movement, and Physical Access20:10 – Case Studies: Colonial Pipeline, Oldsmar Water Treatment Plant, and Stuxnet25:35 – Compliance vs. Security: Jason's “Security First, Compliance Second” Philosophy30:00 – The Role of Vendors and OEMs in Cybersecurity34:45 – Inductive Automation's Approach: Pwn2Own, Bug Bounties, and Security Hardening Guides40:00 – Emerging Technologies: AI in Threat Detection and the Risks of Sophisticated Phishing45:10 – The Growing Adoption of Cloud in ICS and Its Implications50:00 – IT/OT Convergence: Opportunities and Challenges55:15 – Practical Steps for Organizations: Asset Management and Roadmaps1:00:10 – Building a Security Culture: Collaboration Between IT and OT Teams1:05:30 – Future Outlook: Increasing Regulations, Ransomware Risks, and Innovation1:10:00 – Using Cybersecurity as a Competitive Advantage1:15:00 – Closing Thoughts: The Need for Continuous Learning and Proactive ActionAbout Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this expansive episode of Manufacturing Hub, we welcome back Justin Dean, an accomplished engineer, entrepreneur, and business leader, for a deep dive into his incredible career journey. Justin has transitioned from a technical expert in control systems and automation to a successful entrepreneur and private equity professional, and in this conversation, he shares valuable insights for anyone navigating the intersection of engineering and business.We start by exploring Justin's early career, where his unexpected leap from studying art to pursuing electrical engineering set the stage for his passion for problem-solving. From designing complex control systems for downhole pumps to leading automation projects across six continents, Justin's career highlights the importance of adaptability and continuous learning. He delves into his transition from engineering roles to business leadership, recounting his decision to start his own company, Sohoma, and how his 13 years of diverse experience and strong industry network enabled him to quickly scale his business.Justin explains the challenges and rewards of balancing the technical and business sides of running a company. He reflects on the need for engineers to develop a business mindset while staying true to their technical expertise. Sharing his philosophy on leadership, he emphasizes the value of building teams, identifying strengths, and mentoring employees to grow both individually and collectively. Justin also discusses the importance of structuring businesses thoughtfully, including creating complementary entities to address specific market needs.The conversation broadens into Justin's experience in private equity, where he helps companies grow by providing mentorship, capital, and strategic direction. He offers advice for engineers interested in moving into private equity or starting their own businesses, encouraging them to focus on solving problems they know best. Justin also touches on the potential for engineers to add value to due diligence processes by leveraging their technical knowledge to evaluate opportunities.Finally, we explore Justin's thoughts on the role of artificial intelligence in manufacturing and its potential to optimize processes, enhance worker efficiency, and improve decision-making. He shares his perspective on the evolving dynamics of AI integration, highlighting the importance of empowering employees with these technologies rather than replacing them.Whether you're an engineer looking to explore the business side of manufacturing, a decision-maker seeking insights on digital transformation, or simply curious about the journey from technical expert to business leader, this episode is packed with actionable advice, inspiring stories, and valuable takeaways. Tune in to learn how to navigate the exciting intersection of engineering, entrepreneurship, and industry innovation.About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsJustin DeanVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this episode of the Manufacturing Hub, Derek and Sy from Seekers Technical discussed their career paths, experiences, and current work in the field of industrial automation and systems integration. Derek began his journey as an operator in manufacturing, driven by a curiosity about robotics and automation, which eventually led him to transition into recruiting. This shift was motivated by his desire to solve what he viewed as a critical industry challenge: finding the right talent. Sy, on the other hand, started in RF engineering before pivoting to automation due to job opportunities. His background in programming and troubleshooting, paired with an interest in controls engineering, has fueled his progress in industrial automation. Together, they represent a combination of technical expertise and industry insight.Seekers Technical originally focused on recruiting, but Derek and Sy have recently transitioned back to hands-on technical work, providing systems integration solutions for smaller businesses. They're passionate about filling a niche market by offering customized, cost-effective automation solutions that large integrators might overlook. This pivot allows them to focus on small to medium-sized businesses that don't have the budget for extensive automation systems. While recruiting helped them connect with top industry talent, their focus now lies in creating practical, efficient integration solutions that cater to the unique needs of smaller facilities.On the technology front, Derek and Sy shared their insights into some exciting developments in automation, particularly with robotics, automated storage and retrieval systems (ASRS), and autonomous mobile robots (AMRs). They highlighted the potential of ASRS technology, which allows manufacturers to optimize limited space by utilizing vertical storage. The increasing application of AMRs in manufacturing and warehousing is another trend they noted, as these robots handle repetitive tasks, enhancing efficiency on the shop floor. Both Derek and Sy continue to work extensively with robotic arms, especially FANUC and five-axis models, which they believe are crucial to delivering flexible automation solutions.AI's role in industrial automation was another key topic. Derek and Sy view AI as a powerful tool for improving efficiency, especially in programming and repetitive tasks, but they caution against seeing it as a standalone solution. Sy described using AI to tackle complex calculations and SQL queries, while Derek shared how it has enhanced their recruiting processes by automating application screenings and interview preparations. They emphasized that while AI is useful, it's not a silver bullet; instead, it should be seen as a complement to technical expertise, capable of streamlining routine tasks but not replacing human insight in critical decision-making.Overall, Derek and Sy's approach combines practical technology solutions with a strong emphasis on the importance of hands-on experience, customization, and leveraging the right tools for each unique project. Their insights reveal a thoughtful, adaptable approach to systems integration, focusing on delivering value through both technological expertise and deep industry understanding.******Connect with UsDerrick HarrisonCy SprouseVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this insightful episode, we sit down with Colby Clegg, CEO of Inductive Automation, to discuss the much-anticipated release of Ignition 8.3 and its transformative impact on industrial automation. From new capabilities like Perspective Offline Mode to powerful enhancements in data integration and source control, Colby shares how 8.3 builds upon Ignition's mission to be the most modern, user-friendly SCADA and HMI platform.Colby delves into the origins of Inductive Automation, highlighting the journey from a small integration tool to a global, open-platform solution that enables seamless IT-OT integration across diverse industries. He addresses the challenges of creating a platform flexible enough for applications in food & beverage, oil & gas, data centers, and even emerging fields like vertical farming—all while maintaining ease of use and cost-effectiveness.We also cover the unique culture at Inductive Automation, the importance of Inductive University and its open, collaborative approach, as well as the dynamic community surrounding the annual ICC event. If you're an integrator, engineer, or simply curious about the future of industrial technology, this episode offers a rare look inside the innovations shaping our connected world.Keywords:Ignition 8.3, Inductive Automation, Industrial Automation, SCADA, IT-OT Convergence, Industrial IoT, Manufacturing, Industry 4.0, Perspective Module, Colby Clegg, Ignition Platform, Data IntegrationReferences:Inductive University: https://inductiveuniversity.com/Ignition 8.3 Release Notes: https://inductiveautomation.com/downloads/releasenotes/8.1.33-SNAPSHOTPerspective Drawing Editor Discussion: https://forum.inductiveautomation.com/t/perspective-drawing-editor-in-8-3-not-in-8-1/64911Version Control and Future Versions of Ignition: https://forum.inductiveautomation.com/t/version-control-and-future-versions-of-ignition-8-3/74578Inductive Automation Blog on Ignition 8.1.38: https://inductiveautomation.com/blog/ignition-8138-gateway-network-diagram-updates-leased-license-session-flexibility-gateway-encryption-keysInductive Automation Training Resources: https://training.inductiveautomation.com/Inductive Automation Training Classes & Certification: https://inductiveautomation.com/training/classes-and-certificationInductive Automation Previews Upcoming Ignition 8.3 Release: https://inductiveautomation.com/news/inductive-automation-previews-upcoming-ignition-83-release-announces-2024-ignition-firebrand-award-w******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this engaging episode of Manufacturing Hub, hosts Dave Griffith and Vlad Romanov break down all the latest advancements, insights, and trends from the Ignition Community Conference (ICC) 2024. Known for its deep dives into cutting-edge industrial technology, the ICC gathers experts from around the world to discuss and collaborate on the future of manufacturing tech, and this episode brings those conversations directly to you.With key industry thought leaders like Esteban Nunez of NV Tech and Francisco Carreon from Inductive Automation Australia, Dave and Vlad explore the state of digital transformation, IT-OT convergence, and how innovative tools are reshaping manufacturing in industries like food and beverage, energy, and medical devices. This year's event saw record international attendance, with professionals representing six continents and sharing their unique perspectives on the challenges and opportunities they face in manufacturing technology.In a significant development, ICC 2024 unveiled Ignition 8.3, a major update with advanced features like offline data modes, integration of new scripting languages, and enhanced time-series and data processing tools—perfect for supporting digital transformation across enterprises of all sizes. Esteban and Francisco highlight how these innovations make it easier for integrators and end-users to tackle complex data challenges, facilitate interdepartmental collaboration, and even bridge the divide between traditional OT and advanced IT tools in manufacturing.The hosts also discuss the emerging role of Ignition on Board—where hardware and software integrate seamlessly—making it simpler for manufacturers to connect OT and IT systems. Other tools, like MQTT and LoRaWAN, are being increasingly adopted across the industry, adding flexibility and cost-effectiveness to data collection and transmission processes. With its open architecture, Ignition is uniquely positioned to enable manufacturers to scale up, leverage data from IoT and AI solutions, and drive efficiency through predictive analytics and enterprise-wide connectivity.Key Topics Covered:The launch of Ignition 8.3 and its new features tailored to enterprise digital transformation.Industry-specific challenges, from energy management and medical device manufacturing to food and beverage production.Real-world use cases of Ignition helping manufacturers overcome data silos and integrate with ERP systems.How Ignition Community Conference fosters knowledge sharing and global collaboration.Future trends in manufacturing, including the rising importance of data scientists and the potential of AI and ML in predictive analytics.Perfect for manufacturing professionals, integrators, and decision-makers, this episode offers a rare glimpse into the strategic vision and practical solutions shaping the future of digital transformation. Tune in to discover the insights, global trends, and next-generation technologies that are helping manufacturing move forward, one innovation at a time.******Connect with UsEsteban Núñez VarelaFrancisco CarriónVlad RomanovDave GriffithManufacturing HubSolisPLCJoltek

In this episode of Manufacturing Hub, hosts Dave and Vlad sit down with Tom Hechtman, CTO of SEPAsoft, to discuss the evolution of Manufacturing Execution Systems (MES) and the future of AI in manufacturing. Tom shares his journey from being a systems integrator to co-founding SEPAsoft, and how the company has leveraged the Ignition platform to deliver a comprehensive suite of MES solutions, including OEE, SPC, and batch management.The conversation dives into the complexities of transitioning from integration services to software development, the challenges companies face with AI and machine learning in manufacturing, and the critical importance of clean data for effective AI implementation. Tom also introduces SEPA IQ, SEPAsoft's latest innovation, designed to simplify data acquisition and transformation, making AI more accessible to manufacturers. This episode is packed with insights on the future of automation, the role of MES in digital transformation, and practical advice for companies looking to scale AI solutions in their operations.******Connect with UsSeapasoftVlad RomanovDave GriffithManufacturing HubSolisPLC

Welcome to a special episode of Manufacturing Hub, where your hosts Dave and Vlad come together live from a rare in-person setting to give you an exciting preview of the upcoming Ignition Community Conference (ICC). Known as one of the most anticipated industrial automation events, the ICC brings together industry experts, partners, and innovators to explore the latest in SCADA software and Ignition by Inductive Automation.ICC Preview: What to ExpectIn this episode, we offer an in-depth discussion on what attendees can expect at ICC, including key highlights like the launch of Ignition 8.3, an update poised to revolutionize data handling in industrial automation. From advancements in time-series databases to new software and hardware solutions, Vlad and Dave discuss how Ignition is evolving to meet the demands of modern industries, such as the integration of machine learning models, AI, and data processing innovations.Vlad, attending his first ICC, shares his excitement and expectations, particularly about learning more from hardware and software partners that support and augment the Ignition ecosystem. With over 20 partners in attendance, including Phoenix Contact and Moxa, Vlad is eager to explore how these partnerships are shaping the future of automation.Networking & RelationshipsA significant part of ICC is networking, and as both hosts highlight, the relationships formed during the conference are invaluable. Whether you're meeting the developers behind cutting-edge solutions or connecting with strategic partners, ICC provides a unique opportunity to build technical and business networks that drive faster and more efficient solutions for end customers. Vlad emphasizes the importance of these interactions, as they allow engineers to bypass traditional sales channels and directly access the expertise of product creators—ensuring more timely and effective project outcomes.Industry Leaders and Special GuestsThis episode also teases the appearance of industry leaders and past podcast guests who will be at ICC, such as Francisco from Inductive Automation Australia and Benson Hougland from Opto 22. Dave reflects on how the conference has evolved over the years, recounting his experiences from previous ICCs, including the launch of Ignition 8.0, and how he looks forward to reconnecting with old friends and peers.Additionally, the conversation dives into key sessions and demos that will focus on real-world applications of Ignition, particularly in SCADA and MES, showcasing solutions that address the ever-changing needs of industrial enterprises.Special Live Shows from ICCThroughout the conference, Manufacturing Hub will be hosting several live sessions covering major announcements, product releases, and expert insights directly from the event. If you're attending ICC, make sure to catch Vlad and Dave during the lunchtime sessions, where they will be discussing topics such as international perspectives on automation and the growth of the Ignition community across continents.Whether you're an Ignition veteran or new to the platform, this episode is packed with valuable insights and previews of what's to come at ICC 2023. Don't miss out on the opportunity to learn about the future of industrial automation, the latest software and hardware partnerships, and how you can leverage these tools to stay ahead in the industry.Stay tuned for more in-depth analysis and interviews as Vlad and Dave bring you exclusive content from the ICC floor in the coming days!******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #ai

Join Vlad and Dave as we dive into modern technology stacks.What would a new greenfield application look like?What would a brownfield application look like?What are SCADA and MES solutions that will set groups up for success?About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #ai

This week Ira Sharp joins Dave and Vlad as we dive into non-traditional Engineering Careers.In this episode of Manufacturing Hub, we welcome Ira Sharp, Director of Marketing at Phoenix Contact, to dive into the unique blend of technical expertise and sales skills required for success in the industrial automation industry. After a brief hiatus, Vlad returns from vacation, looking refreshed and ready to engage in a compelling discussion with co-host Dave. Ira shares his journey from sales associate to technical product specialist, offering insights into how engineers can leverage their technical knowledge for sales and marketing roles. We explore the career path of sales engineers, the importance of building credibility, and Phoenix Contact's successful apprenticeship program. This conversation offers valuable advice for anyone interested in bridging the gap between engineering and customer-facing roles while also discussing the nuances of technical sales and career growth within the industry.About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly!******Connect with UsIra SharpVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #ai

Join Dave and Vlad with our guest today, Humera Malik of Canvass AI. The conversation highlights the role of artificial intelligence (AI) in manufacturing, focusing on how the technology is evolving and its application in data-driven environments. Umaira Malik from Canvas AI shared her journey from the telecom sector to industrial AI, emphasizing the common challenge of data overload in manufacturing. Many companies have invested heavily in data infrastructure, collecting vast amounts of information from various sources like SCADA systems and data lakes. However, they often struggle to convert this data into actionable insights. The challenge isn't just technical but also mental, as organizations need to shift their approach from simply hoarding data to leveraging it for decision-making.One key takeaway from the discussion is the importance of contextualizing AI as a tool for augmenting existing processes rather than replacing them. AI's role in manufacturing often revolves around optimizing long-standing operations like fermentation or batch processes. In such cases, AI can be used to predict outcomes and improve efficiency without completely overhauling traditional systems. For example, Humera describes how AI was used to optimize a 40-year-old fermentation process by predicting when to end a batch earlier, allowing for better resource utilization without compromising quality. This approach emphasizes the practical, incremental benefits AI can bring to industrial operations.The conversation also delves into the contrasting realities within the industry. While some manufacturing environments are advanced, equipped with process engineers who can handle sophisticated data analytics, many others are still in the early stages, using whiteboards or paper-based systems. These less digitized environments face challenges in understanding the potential of AI or even determining whether they have the necessary data to implement such solutions. The industry remains divided between those who are ready to adopt AI and those still grappling with foundational data issues.Humera also discusses how generative AI (Gen AI) can play a role in accelerating AI adoption in manufacturing. By using Gen AI to analyze existing data and assess whether it's sufficient to solve specific problems, companies can bypass lengthy data transformation processes. This allows them to quickly evaluate the feasibility of AI solutions and make more informed decisions. The shift towards leveraging Gen AI represents a significant advancement, helping companies move past the initial uncertainty surrounding their data capabilities and enabling more widespread AI adoption across different manufacturing environments.Overall, the conversation reflects the growing importance of AI in industrial settings, the challenges of integrating it effectively, and the evolving tools that are helping bridge the gap between data collection and meaningful analysis. The focus on contextualizing AI as a supportive tool, rather than a disruptive force, aligns with the industry's needs for gradual, value-driven improvements.About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsHumera MalikVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #ai

In this conversation, we'll discuss if the AI Hype is over.Plus, we'll talk about the best companies to start in 2024. About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsSean DotsonVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #industry40 #iioT

What are the correct software choices for you?On this episode, Dave and Vlad share their experiences from PLC to ERP. What features should you care about? What questions should you be asking?and more!About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! ******Connect with UsVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #industry40 #iioT

What happens after you choose a software platform? Does everything magically work, or are there other items that need to be considered?Chris Hutson of MaintainX joins Dave and Vlad to discuss his experience, ranging from end users to System Integration, and now at MaintainX.Be sure to join in for this really interesting conversation!A special thanks to MaintainX for sponsoring this episode. About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! Connect with UsChris HutsonVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing

This week, Mark O'Donovan joins Dave and Vlad for Manufacturing Hub. From relay logic to cloud-based systems in just a few decades!Our conversation will focus on these rapid changes across all of manufacturing software—especially the last 10 years and the predictions for the next 10 years. About Manufacturing Hub:Manufacturing Hub Network is an educational show hosted by two longtime industrial practitioners Dave Griffith and Vladimir Romanov. Together they try to answer big questions in the industry while having fun conversations with other interesting people. Come join us weekly! **********Connect with UsMark O'DonovanVlad RomanovDave GriffithManufacturing HubSolisPLC#automation #manufacturing #robotics #iioT